CN106696769B - Angle-adjustable wire poking roller device - Google Patents
Angle-adjustable wire poking roller device Download PDFInfo
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- CN106696769B CN106696769B CN201710037373.XA CN201710037373A CN106696769B CN 106696769 B CN106696769 B CN 106696769B CN 201710037373 A CN201710037373 A CN 201710037373A CN 106696769 B CN106696769 B CN 106696769B
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- roller
- mounting
- plate
- shaft
- roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/12—Trolley lines; Accessories therefor
- B60M1/28—Manufacturing or repairing trolley lines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a component of a wire poking device, in particular to a poking roller component of a multifunctional working tool for railways, which comprises a mounting seat and a bracket, wherein the mounting seat comprises a mounting plate provided with a large round hole and a mounting cylinder fixed on one side of the mounting plate, and a threaded hole for mounting a fastening screw is arranged on the side wall of the mounting cylinder along the radial direction; the bracket comprises a mounting shaft and a bent plate fixed at one end of the mounting shaft, and the mounting shaft passes through the mounting cylinder and a large round hole on the mounting plate and is fixed on the mounting seat by virtue of a fastening screw; a first roll shaft and a second roll shaft are fixed on the bending plate, and pass through the first roll and the second roll respectively. The installation seat and the support can flexibly adjust relative installation angles, so that the adaptability of the wire pulling device is enhanced, the wire pulling device can be better adapted to complex working conditions, and the working capacity and the working efficiency of the machine tool are directly improved.
Description
Technical Field
The invention relates to a component of a wire poking device, in particular to a poking roller in the wire poking device of a multifunctional working tool for railways.
Background
The construction of railways is crucial to the economic development of China, and along with the further development of high-speed rails and light rails of China, the mechanized operations of railway construction wiring, maintenance wire shifting and the like become the necessary trend of contemporary development. The wire pulling mode existing at the current stage in China mainly comprises the following steps: the overhead contact line workers manually pull the shoulder bar or use simple wire pulling facilities such as a lead screw shifting fork and the like. These far from satisfying the maintenance and detection of high-speed rail contact net, it is highly desirable to develop a brand new wire-pulling structure to satisfy the high-speed development of railway industry.
Disclosure of Invention
The invention aims to develop the adjustable railway wire pulling roller with the independent intellectual property rights in China, which has strong wire pulling capability, high efficiency, convenient operation and safety and reliability under the condition of meeting the same wire pulling function.
The technical scheme provided by the invention for solving the problems is as follows: the wire poking roller device comprises a mounting seat and a bracket, wherein the mounting seat comprises a mounting plate provided with a large round hole and a mounting cylinder fixed on one side of the mounting plate, and a threaded hole for mounting a fastening screw is formed in the side wall of the mounting cylinder along the radial direction;
the bracket comprises a mounting shaft and a bending plate fixed at one end of the mounting shaft, and the mounting shaft passes through the mounting cylinder and a large round hole on the mounting plate and is fixed on the mounting seat by virtue of a fastening screw; the bending plate is a flat plate with bending parts at two ends, a plurality of first roll shafts parallel to each other are fixed on the plane of the bending plate, a second roll shaft is fixed on the bending parts at two ends of the bending plate, the first roll shaft is perpendicular to the second roll shaft, the first roll shaft and the second roll shaft are positioned at the same side of the bending plate, the first roll shaft and the second roll shaft respectively penetrate through the first roll shaft and the second roll shaft, and one end of the first roll shaft, far away from the bending plate, is provided with a first pressing plate for limiting the first roll shaft.
Further, as a specific structural form, a bushing is arranged between the mounting shaft and the mounting cylinder, a small round hole corresponding to the fastening screw is formed in the bushing, and the fastening screw penetrates through the small round hole to fix the mounting shaft. One end of the fastening screw far away from the nut is of a conical structure.
Further, as a specific structural form, a nozzle for adding lubricating oil is arranged on the side wall of the mounting cylinder.
Further, as a specific structural form, bearings which can enable the rollers to freely rotate around the roller shafts are arranged on the inner sides of two ends of the first roller and the second roller; the first roll shaft comprises a limiting part fixed on the bending plate and a penetrating part penetrating through the first roll, and one end of the limiting part, which is close to the first roll, is in contact with the bearing inner ring.
Further, as a specific structural form, the first roller has a trapezoid truncated cone structure, the thinner end of the first roller is close to the bent plate, and the second roller has a cylindrical structure.
Further, as a specific structural form, a gasket is arranged between the first pressing plate and the bearing at the end part of the first roller, and the gasket is tightly attached to the bearing inner ring under the action of the first pressing plate; a gasket is arranged between the bending part and the bearing at the end part of the second roller, and the gasket is tightly attached to the bearing inner ring.
Further, as a specific structural form, the bending part is provided with a threaded hole, the end part of the second roll shaft is provided with a second pressing plate, and the screw penetrates through the second pressing plate and the bending part of the bending plate to tightly attach the gasket to the bearing inner ring.
Further, as a specific structural form, the number of the first roll shafts is four, rectangular four corners are distributed on the bending plate, and the two roll shafts are distributed on two sides of the second roll shaft in a pairwise equidistant manner.
Further, as a specific structural form, two first pressing plates are arranged, two first rolling shafts with the same distance with one end of the second rolling shaft share one first pressing plate, and the first pressing plates are fixed at one end of the first rolling shaft through screws.
Further, as a specific structural form, one end of the first roll shaft is welded on the bending plate, and two ends of the second roll shaft are fixed on the bending part through screws.
The invention has the beneficial effects that: 1. the installation seat and the bracket in the device can flexibly adjust the relative installation angle, thereby enhancing the adaptability of the wire pulling device, enabling the wire pulling device to be better adapted to complex working conditions and directly improving the working capacity and the working efficiency of the machine tool; 2. the bushing is arranged between the mounting cylinder and the mounting shaft, so that the firmness of the mounting shaft is ensured, the wear on the mounting shaft or the mounting cylinder in the rotating angle process is replaced, and the economical loss caused by the wear is greatly reduced due to the replaceability of the bushing; 3. the oil nozzle used for adding lubricating oil is arranged on the side wall of the mounting cylinder, and abrasion in the process of angle conversion is further reduced due to the addition of the lubricating oil. 4. The first roller and the second roller can freely rotate around the shaft, so that flexibility is improved, and abrasion to the lead is reduced; 5. the wire pulling roller is fixed by the pressing plate and the gasket and presses the bearing inner rings at the two ends of the roller, so that the roller is not longitudinally moved in the working process, and the free rotation of the roller around the shaft is not influenced; 6. two first shafts with the same distance with one end of the second shaft share one first pressing plate, so that the distance between the two first rollers and the bending plate can be more accurately ensured to be the same; 7. the first pressing plate and the second pressing plate are fixed by adopting screws, so that the gasket can be conveniently adjusted and detached; 8. the first roller is in a trapezoid round table shape, so that an included angle formed between the first roller and the second roller is an acute angle, and the lead is prevented from sliding out of the device in the working process.
Drawings
FIG. 1 is a schematic perspective view of an angle-adjustable wire pulling roller device;
FIG. 2 is a schematic view of the internal structure of an angle-adjustable wire pulling roller device;
FIG. 3 is a schematic view of the structure of the mounting base;
FIG. 4 is a schematic view of the structure of the bracket and the first roller shaft;
FIG. 5 is a schematic illustration of the position of the first roller and the second roller in the wire stripper roller arrangement;
FIG. 6 is a schematic illustration of the position of a wire in a wire stripper roller apparatus;
fig. 7 is a schematic diagram of a wire pulling device.
The drawings are marked with the following description: 1. mounting plate, 2, mounting cylinder, 3, fastening screw, 4, mounting shaft, 5, bent plate, 6, bent portion, 7, first roller, 71, spacing portion, 72, through portion, 8, second roller, 9, first clamp plate, 10, second clamp plate, 11, bearing, 12, packing ring, 13, bush, 14, first roller, 15, second roller, 16, wire.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description. It should be understood that the scope of the invention is not limited by the specific embodiments.
The structure of the invention can be seen with reference to fig. 1 and 2; the structure of the mounting base can be referred to as fig. 3; the structure of the bracket and the first roller shaft 7 can be referred to fig. 4; the positions of the first roller shaft 7 and the second roller shaft 8 in the wire poking roller device can be referred to as fig. 5.
As shown in fig. 1-5, the wire poking roller device comprises a mounting seat and a bracket, wherein the mounting seat consists of a mounting cylinder 2 and a mounting plate 1, a large round hole is formed in the mounting plate 1, the mounting cylinder 2 is welded on one side of the mounting plate 1 just opposite to the large round hole, the diameter of the large round hole is equal to the inner diameter of the mounting cylinder 2, and a threaded hole for mounting a fastening screw 3 is further formed in the radial direction of the side wall of the mounting cylinder 2.
The bracket comprises a mounting shaft 4 and a bending plate 5 welded at one end of the mounting shaft 4, wherein the mounting shaft 4 penetrates through the mounting cylinder 2 and a large round hole in the mounting plate 1, and is fixed on the mounting seat by means of a fastening screw 3 on the side wall of the mounting cylinder 2. A metal cylindrical bushing 13 is arranged between the mounting cylinder 2 and the mounting shaft 4, which metal bushing 13 not only increases the firmness of the mounting shaft 4 but also takes up the wear between the mounting cylinder 2 and the mounting shaft 4 during the adjustment of the angle. The bushing 13 is provided with a small round hole corresponding to the threaded hole on the mounting cylinder 2, one end of the fastening screw 3, which is far away from the nut, is of a conical structure, and one end of the conical structure of the fastening screw 3 penetrates through the threaded hole on the mounting cylinder 2 and the small round hole on the bushing 13 to tightly fix the mounting shaft 4. The side wall of the mounting cylinder 2 is also provided with a nipple for adding lubricating oil, the nipple is fixed on the mounting cylinder 2 through a threaded hole on the side wall of the mounting cylinder 2, the threaded hole is opposite to the threaded hole for mounting the fastening bolt, the lubricating oil can be injected into the side wall of the bushing 13 through the nipple, and the mechanical abrasion caused by the change of the angle is further reduced due to the addition of the lubricating oil.
The bent plate 5 is of a structure that bent parts 6 are arranged on two sides of a flat plate, 4 first roll shafts 7 which are parallel to each other are welded on the flat surface of the bent plate 5, and the first roll shafts 7 are perpendicular to the flat surface. The 4 first roll shafts 7 are distributed at four corners of the square shape on the bending plate 5, the bending parts 6 at two ends of the bending plate 5 are respectively fixed at two ends of the second roll shaft 8, the first roll shaft 7 and the second roll shaft 8 are positioned at the same side of the bending plate 5, and the first roll shaft 7 and the second roll shaft 8 are mutually perpendicular. The 4 first roll shafts 7 are arranged in a group in pairs, and are equidistantly distributed on two sides of the second roll shaft 8.
The first roll shaft 7 and the second roll shaft 8 respectively pass through a first roll 14 and a second roll 15, and bearings 11 which can enable the rolls to freely rotate around the roll shafts are arranged on the inner sides of two ends of the first roll 14 and the second roll 15. The first roller shaft 7 is kept away from the one end of bent plate 5 and is fixed with first clamp plate 9 through the screw, is equipped with packing ring 12 between first clamp plate 9 and the bearing 11, and packing ring 12 hugs closely the bearing 11 inner ring under the effect of first clamp plate 9, and then realizes the effect of spacing first roller 14. The first pressing plates 9 are arranged in two, two first rolling shafts 7 which are the same in distance with one end of the second rolling shaft 8 share one first pressing plate 9, and the first pressing plates 9 are fixed at one end of the first rolling shafts 7 through screws. The sharing of one first platen 9 by two first rollers 14 in the present arrangement further ensures that the longitudinal distance between the four first rollers 14 and the bent plate 5 is the same, thereby facilitating smooth entry of the wire 16 into the space formed by the rollers.
The end part of the second roll shaft 8 is provided with a second pressing plate 10, the bending part 6 of the bending plate 5 is provided with a threaded hole, and two screws penetrate through the second pressing plate 10 and the bending part 6 of the bending plate 5 to tightly attach the gasket 12 to the inner ring of the bearing 11, so that the effect of limiting the second roll 15 is realized.
The first roll shaft 7 comprises a limiting part 71 fixed on the bending plate 5 and a penetrating part 72 penetrating through the first roll 14, wherein the diameter of one end, close to the first roll 14, of the limiting part 71 is between the outer diameter and the inner diameter of the inner ring of the bearing 11, so that the limiting part 71 is in contact with the inner ring of the bearing 11, and the free rotation of the first roll 14 is not influenced while the limiting effect is realized.
The first rollers 14 are of trapezoid round platform structures, the thinner end of each first roller is close to the bent plate 5, the second rollers 15 are of cylindrical structures, and the distance between the two first rollers 14 arranged on the same side of each second roller 15 is gradually narrowed from the bent plate 5.
The principle of operation is described with reference to fig. 6 and 7:
the wire 16 is positioned in the wire pulling roller referring to fig. 6, firstly, the empty wire 16 used on the railway gradually approaches the bending plate 5 from the space formed by one end of the four first rollers 14 far away from the bending plate 5 in a way of being perpendicular to the second rollers 15, finally, the wire 16 is positioned in the space formed by the rollers in a way of being parallel to the bending plate 5 in a way of being perpendicular to the position states of the first roller shaft 7 and the second roller shaft 8, then, the wire 16 can translate and move along with the control of the device in a one-dimensional direction which is in the same direction as the second roller shaft 8, and the wire 16 is translated to a required position for maintenance work and the like. Because the ends of the four first rollers 14 close to the bending plate 5 are thinner, an included angle is formed between the first rollers 14 and the second rollers 15, and the wires 16 can be placed in the included angle in the translation process and are not easy to fall off from the wire pulling roller device in working. The wire poking roller device is a part of the whole wire poking device in fig. 6, the mounting seat part of the wire poking roller device is fixed in the wire poking device, and the whole wire poking device drives the wire poking roller device to realize the wire poking function of the wire poking roller device.
The device can loosen the fastening screw 3 according to the working requirement, rotate the mounting shaft 4 and adjust the angle of the wire pulling roller, thereby being suitable for operating wires in all directions.
Claims (7)
1. An angle-adjustable wire poking roller device is characterized in that: the mounting seat comprises a mounting plate (1) with a large round hole and a mounting cylinder (2) fixed on one side of the mounting plate (1), and threaded holes for mounting fastening screws (3) are formed in the side wall of the mounting cylinder (2) along the radial direction;
the bracket comprises a mounting shaft (4) and a bending plate (5) fixed at one end of the mounting shaft (4), wherein the mounting shaft (4) passes through the mounting cylinder (2) and a large round hole on the mounting plate (1) and is fixed on the mounting seat by virtue of a fastening screw (3); the bending plate is characterized in that bending parts (6) are arranged at two ends of the bending plate (5), a plurality of first roller shafts (7) which are parallel to each other are fixed on the bending plate (5), second roller shafts (8) are fixed on the bending parts (6) at two ends of the bending plate (5), the first roller shafts (7) are perpendicular to the second roller shafts (8), the first roller shafts (7) and the second roller shafts (8) are located on the same side of the bending plate (5), the first roller shafts (7) and the second roller shafts (8) penetrate through the first roller (14) and the second roller (15) respectively, and a first pressing plate (9) for limiting the first roller (14) is arranged at one end, far away from the bending plate (5), of the first roller shafts (7);
a bushing (13) is arranged between the mounting shaft (4) and the mounting cylinder (2), a small round hole corresponding to the fastening screw (3) is formed in the bushing (13), the fastening screw (3) penetrates through the small round hole to fix the mounting shaft (4), and one end, far away from the screw cap, of the fastening screw (3) is of a conical structure;
bearings (11) capable of enabling the rollers to freely rotate around the roller shafts are arranged on the inner sides of two ends of the first roller (14) and the second roller (15);
the first roll shaft (7) comprises a limiting part (71) fixedly connected with the bent plate (5) and a penetrating part (72) penetrating through the first roll (14), and one end, close to the first roll (14), of the limiting part (71) is in contact with the inner ring of the bearing (11); the first roller (14) is of a trapezoid round platform structure, the thinner end of the first roller is close to the bent plate (5), and the second roller (15) is of a cylindrical structure.
2. The angle adjustable wire stripper roller assembly of claim 1, wherein: the side wall of the mounting cylinder (2) is provided with a nozzle for adding lubricating oil.
3. The angle adjustable wire stripper roller assembly of claim 1, wherein: a gasket (12) is arranged between the first pressing plate (9) and the bearing (11) at the end part of the first roller (14), and the gasket (12) is tightly attached to the inner ring of the bearing (11) under the action of the first pressing plate (9);
a gasket (12) is arranged between the bending part (6) and the end bearing (11) of the second roller (15), and the gasket (12) is tightly attached to the inner ring of the bearing (11).
4. The angle adjustable wire take-up roll apparatus of claim 3, wherein: the bending part (6) is provided with a threaded hole, the end part of the second roll shaft (8) is provided with a second pressing plate (10), and a screw penetrates through the second pressing plate (10) and the bending part (6) of the bending plate (5) to tightly attach the gasket (12) to the inner ring of the bearing (11).
5. The angle adjustable wire pulling roll apparatus of any one of claims 1-4, wherein: the four first roll shafts (7) are distributed on the bending plate (5) in rectangular four corners, and the two first roll shafts (8) are distributed on two sides of the second roll shaft at equal intervals.
6. The angle adjustable wire stripper roller assembly of claim 5, wherein: the two first pressing plates (9) are arranged, two first rolling shafts (7) which are the same in distance with one end of the second rolling shaft (8) share one first pressing plate (9), and the first pressing plates (9) are fixed at one end of the first rolling shafts (7) through screws.
7. The angle adjustable wire stripper roller assembly of claim 1, wherein: one end of the first roll shaft (7) is welded on the bending plate (5), and two ends of the second roll shaft (8) are fixed on the bending part (6) through screws.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710037373.XA CN106696769B (en) | 2017-01-19 | 2017-01-19 | Angle-adjustable wire poking roller device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710037373.XA CN106696769B (en) | 2017-01-19 | 2017-01-19 | Angle-adjustable wire poking roller device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106696769A CN106696769A (en) | 2017-05-24 |
| CN106696769B true CN106696769B (en) | 2023-09-29 |
Family
ID=58907003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710037373.XA Active CN106696769B (en) | 2017-01-19 | 2017-01-19 | Angle-adjustable wire poking roller device |
Country Status (1)
| Country | Link |
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| CN (1) | CN106696769B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108790953A (en) * | 2018-07-10 | 2018-11-13 | 中车太原机车车辆有限公司 | Multiple trunking thread-moving device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040149970A1 (en) * | 2001-06-02 | 2004-08-05 | Sae-Won Kwon | Electric wire removing roller for lp insulator and power distribution method of construction |
| CN203582139U (en) * | 2013-11-04 | 2014-05-07 | 莱芜市泰钢工程设计研究有限公司 | Cable conveying device |
| CN104192637A (en) * | 2014-09-16 | 2014-12-10 | 北京航空航天大学 | Rope drive device with reciprocating wire arrangement function |
| CN104691366A (en) * | 2015-02-28 | 2015-06-10 | 徐州徐工随车起重机有限公司 | Conducting wire poking device with base capable of transversely moving left and right |
| CN204750169U (en) * | 2015-06-08 | 2015-11-11 | 徐州徐工随车起重机有限公司 | Novel multi -functional operation car of railway |
| CN205371302U (en) * | 2016-03-15 | 2016-07-06 | 王金兰 | A adjustable angle fixing base for guide rail |
| CN206446460U (en) * | 2017-01-19 | 2017-08-29 | 徐州徐工随车起重机有限公司 | A kind of wire of angle adjustable dials line roller arrangement |
-
2017
- 2017-01-19 CN CN201710037373.XA patent/CN106696769B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040149970A1 (en) * | 2001-06-02 | 2004-08-05 | Sae-Won Kwon | Electric wire removing roller for lp insulator and power distribution method of construction |
| CN203582139U (en) * | 2013-11-04 | 2014-05-07 | 莱芜市泰钢工程设计研究有限公司 | Cable conveying device |
| CN104192637A (en) * | 2014-09-16 | 2014-12-10 | 北京航空航天大学 | Rope drive device with reciprocating wire arrangement function |
| CN104691366A (en) * | 2015-02-28 | 2015-06-10 | 徐州徐工随车起重机有限公司 | Conducting wire poking device with base capable of transversely moving left and right |
| CN204750169U (en) * | 2015-06-08 | 2015-11-11 | 徐州徐工随车起重机有限公司 | Novel multi -functional operation car of railway |
| CN205371302U (en) * | 2016-03-15 | 2016-07-06 | 王金兰 | A adjustable angle fixing base for guide rail |
| CN206446460U (en) * | 2017-01-19 | 2017-08-29 | 徐州徐工随车起重机有限公司 | A kind of wire of angle adjustable dials line roller arrangement |
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| CN106696769A (en) | 2017-05-24 |
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