CN106694294A - Electrostatic painting equipment - Google Patents
Electrostatic painting equipment Download PDFInfo
- Publication number
- CN106694294A CN106694294A CN201611232486.7A CN201611232486A CN106694294A CN 106694294 A CN106694294 A CN 106694294A CN 201611232486 A CN201611232486 A CN 201611232486A CN 106694294 A CN106694294 A CN 106694294A
- Authority
- CN
- China
- Prior art keywords
- electrostatic spraying
- parts
- pump housing
- spray head
- head group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/082—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
- B05B5/084—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects the objects lying on, or being supported above conveying means, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0406—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material with several pumps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
Abstract
The invention relates to the field of electrostatic painting technologies, and provides electrostatic painting equipment which comprises a pretreatment chamber, an electrostatic spraying chamber, a high-temperature curing chamber and a travel track. The pretreatment chamber is in an airtight state, inlets and outlets are formed in the pretreatment chamber, the electrostatic spraying chamber and the high-temperature curing chamber, the travel track can penetrate the inlets and the outlets and comprises a power driving mechanism and a conveying caterpillar, the conveying caterpillar is used for carrying painted equipment, an oil removal spray head group, a rust removal spray head group, a phosphorization spray head group and a passivation spray head group are sequentially arranged in the pretreatment chamber along the direction from the first inlet to the first outlet, an electrostatic spraying head group is arranged in the electrostatic spraying chamber, and the high-temperature curing chamber comprises a curing drying tank, a fan tank and a heating tank. The electrostatic painting equipment has the advantages that electrostatic painting can be carried out on the painted equipment, integral painting structures are compact, painting processes can be improved, accordingly, painting effects can be enhanced, the quality of products can be improved, requirements of users on the products can be met, and the labor cost can be saved.
Description
Technical field
The invention belongs to Electrostatic Spray Technology field, more particularly to a kind of electrostatic spraying equipment.
Background technology
Electrostatic painting is electronegative paint particles is oriented fortune along the opposite direction of electric field using high-pressure electrostatic electric field
It is dynamic, and a kind of spraying method by paint particles absorption on the surface of the workpiece.
At present, relatively simple to being painted the spray equipment of equipment, whole painting process manually participates in more, causes to be sprayed
The spray painting effect of paint equipment is poor, influences product quality, and human cost is larger.
The content of the invention
It is an object of the invention to provide a kind of electrostatic spraying equipment, it is intended to solve in the prior art to being painted equipment
Spray equipment is relatively simple, and whole painting process manually participates in more, causes the spray painting effect for being painted equipment poor, and influence is produced
Quality, and the larger problem of human cost.
The present invention is achieved in that a kind of electrostatic spraying equipment, and the electrostatic spraying equipment includes being in air-tight state
Pretreatment chamber, electrostatic spraying room, hot setting room and walking track, wherein：
The pretreatment chamber is provided with the first entrance and first outlet passed through for the walking track, the electrostatic spraying room
The second entrance and second outlet passed through for the walking track are provided with, the hot setting room is provided with wears for the walking track
The 3rd entrance crossed and the 3rd outlet, the first entrance, first outlet, second entrance, second outlet, the 3rd entrance and the
Automatic door opening is equipped with three outlets；
The walking track includes power-driven mechanism and the transmission crawler belt for carrying the equipment that is painted, the driving machine
Structure includes motor, the driving wheel and several driven pulleys that drive the transmission crawler belt to rotate, the output of the motor
Axle is connected with the capstan drive, and the driving wheel and driven pulley are meshed with the transmission crawler belt respectively, described to drive electricity
Machine is connected with electric machine controller；
In the pretreatment chamber from the first entrance to the direction of the first outlet be sequentially provided with oil removing spray head group,
Rust cleaning spray head group, phosphatization spray head group and passivation spray head group, the oil removing spray head group, rust cleaning spray head group, phosphatization
Spray head group and passivation spray head group pass sequentially through the storage of first pump housing, second pump housing, the 3rd pump housing, the 4th pump housing and degreaser
The connection of tank, rust remover holding vessel, Phosphating Solution holding vessel and passivating solution holding vessel is deposited, pump housing control is provided with the outside of pretreatment chamber
Device, the pump housing controller is electrically connected with first pump housing, second pump housing, the 3rd pump housing and the 4th pump housing respectively, the pump housing controller
For controlling first pump housing, second pump housing, the 3rd pump housing and the working condition of the 4th pump housing；
Electrostatic spraying spray head group is provided with the electrostatic spraying room, the electrostatic spraying spray head group is by blender point
It is not connected with compression gas tank and spray finishing material holding vessel；
The hot setting room includes solidification drying box, fan box and heating compartment, is provided with the fan box
Circulating fan, is provided with heater in the heating compartment, between the solidification drying box and fan box, the solidification drying
It is respectively communicated between casing and heating compartment, the solidification drying box, fan box and heating compartment form circulation air channel.
Used as a kind of improved plan, the driving wheel is arranged on the walking track near the one of the hot setting room
End, one of them described driven pulley is arranged on the walking track near one end of the pretreatment chamber, and several are described driven
Wheel is distributed between the driving wheel and driven pulley.
Used as a kind of improved plan, the driving wheel and driven pulley correspond to be provided with support base respectively, the branch
Support chassis ground；
The transmission crawler belt is provided with and is painted the wire that equipment is made contact with described, described to be painted equipment, wire, transmission
Crawler belt and driving wheel or driven pulley form electrostatic conductive loop.
Used as a kind of improved plan, the electrostatic spraying equipment is also included for controlling opening for the automatic door opening opening and closing
Gate control mechanism；
The enabling controlling organization includes the enabling signal transmitter, signal of the closing the door transmitting that are arranged on the transmission crawler belt
Device and it is arranged on each automatic door opening and for controlling the induction of signal controller of the automatic door opening automatic shutter；
The enabling signal transmitter is arranged on the transmission crawler belt near the position for being painted front equipment end, institute
State signal projector of closing the door and be arranged on the transmission crawler belt near the position for being painted equipment tail end；
The induction of signal controller is electrically connected with the automatic door opening.
Used as a kind of improved plan, the degreaser stored in the degreaser holding vessel is by following components according to weight portion
Number is prepared：
APEO：10-50 parts
Polyethenoxy ether sodium sulfate：3-10 parts
DBSA：5-10 parts
APES：5-10 parts
Diglycollic amide：2-4 parts
Balance of water.
Used as a kind of improved plan, the rust remover stored in the rust remover holding vessel is by following components according to weight portion
Number is prepared：
Sodium tripolyphosphate：8-12 parts
5-10 parts of methylene biguanides
Disodium ethylene diamine tetraacetate；4-8 parts
Sodium alginate：8-12 parts
Acetic acid：8-12 parts
Copper sulphate：6-8 parts
Barium sulfonate：1-8 parts
Zinc dialkyl dithiophosphate：4-8 parts
Sulfide isobutene：8-16 parts
Balance of water.
Used as a kind of improved plan, the Phosphating Solution of storage is dense according to quality by following components in the Phosphating Solution holding vessel
Degree is prepared：
Phosphoric acid：80-320g/L
Tartaric acid：2-20g/L
Sodium chlorate：2-14g/L
Dihydric phosphate：2-15g/L
Citric acid ammonia：2-8g/L
Surfactant：2-10g/L
Molybdate：2-15g/L
Polyurethane：6-25g/L
Balance of water.
Used as a kind of improved plan, the passivating solution of storage is dense according to quality by following components in the passivating solution holding vessel
Degree is prepared：
Sodium phosphate：10-40g/L
Sodium metasilicate：10-30g/L
Titanium chloride：2-7g/L
Nickel sulfate：1-5g/L
Boric acid：8-15g/L
Sodium fluoborate：5-20g/L
The concentrated sulfuric acid：5-10g/L
Ammonium hydrogen sulfate：2-10g/L
Balance of water.
Used as a kind of improved plan, the fan box is provided with the dust arrester connected with the fan box；
The dust arrester includes water tank, is stood in the water tank to being provided with vertical baffle, and the vertical baffle is by the water
Space in case is separated into and is interconnected and relatively independent dust removal process region and cut-back region, the powder in the fan box
Dust and gas body enters in the fume treatment region.
In embodiments of the present invention, electrostatic spraying equipment includes pretreatment chamber, electrostatic spraying room, height in air-tight state
Warm curing room and walking track, pretreatment chamber, electrostatic spraying room, hot setting room are provided with what is passed through for the walking track
Entrance and exit, walking track includes power-driven mechanism and the transmission crawler belt for carrying the equipment that is painted, in pretreatment chamber
Direction from from the first entrance to the first outlet is sequentially provided with oil removing spray head group, rust cleaning spray head group, phosphatization spray
Head group and passivation spray head group, are provided with electrostatic spraying spray head group in electrostatic spraying room, hot setting room includes solidification drying
Casing, fan box and heating compartment, so as to realize the electrostatic painting to being painted equipment, entirely paint compact conformation, spray painting
Flow is perfect, improves spray painting effect, and improve product quality meets demand of the user to product, and save human cost.
Brief description of the drawings
Fig. 1 is the structural representation of the electrostatic spraying equipment that the present invention is provided；
Fig. 2 is the structural representation of the walking track that the present invention is provided；
Fig. 3 is the structural representation of the pretreatment chamber that the present invention is provided；
Fig. 4 is the structural representation of the electrostatic spraying room that the present invention is provided；
Fig. 5 is the structural representation of the hot setting room that the present invention is provided；
Fig. 6 is the structural representation of the enabling controlling organization that the present invention is provided；
Wherein, 1- pretreatment chamber, 2- electrostatic sprayings room, 3- hot settings room, 4- walking tracks, 5- first entrances, 6- the
One outlet, 7- second entrances, 8- second outlets, the entrances of 9- the 3rd, 10- the 3rd is exported, 11- transmission crawler belts, 12- motors,
13- driving wheels, 14- driven pulleys, 15- electric machine controllers, 16- oil removing spray head groups, 17- rust cleaning spray head groups, 18- phosphatizations spray
Head group, 19- passivation spray head groups, the pump housings of 20- first, the pump housings of 21- second, the pump housings of 22- the 3rd, the pump housings of 23- the 4th, 24- oil removings
Agent holding vessel, 25- rust remover holding vessels, 26- Phosphating Solution holding vessels, 27- passivating solution holding vessels, 28- pump housing controllers, 29- is quiet
Electrospray spray head group, 30- blenders, 31- compression gas tanks, 32- spray finishing material holding vessels, 33- solidification drying box, 34- wind
Box body, 35- heating compartments, 36- enabling signal transmitters, 37- closes the door signal projector, 38- induction of signal controllers.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in figure 1, electrostatic spraying equipment includes that the pretreatment chamber 1 in air-tight state, electrostatic spraying room 2, high temperature are solid
Change room 3 and walking track 4, the length of the walking track 4 is more than pretreatment chamber 1, electrostatic spraying room 2, the length of hot setting room 3
Degree sum, to facilitate handling to be painted equipment, wherein：
Pretreatment chamber 1 is provided with the first entrance 5 and first outlet 6 passed through for walking track 4, and electrostatic spraying room 2 is provided with confession
Second entrance 7 and second outlet 8 that walking track 4 is passed through, hot setting room 3 are provided with the 3rd entrance 9 passed through for walking track 4
With the 3rd outlet 10, first entrance 5, first outlet 6, second entrance 7, second outlet 8, the 3rd entrance 9 and the 3rd outlet 10
On be equipped with automatic door opening, wherein, the automatic door opening can be motor-driven folding door, or rolling screen door, will not be repeated here；
As shown in Fig. 2 walking track 4 includes power-driven mechanism and the transmission crawler belt 11 for carrying the equipment that is painted,
Drive mechanism includes motor 12, the driving wheel 13 and several driven pulleys 14, motor that drive transmission crawler belt 11 to rotate
12 output shaft is connected with driving wheel 13, and driving wheel 13 and driven pulley 14 are meshed with transmission crawler belt 11 respectively, drive electricity
Machine 12 is connected with electric machine controller 15, and the electric machine controller 15 is arranged on hot setting outside, wherein, the motor 12 exists
Under the control of electric machine controller 15, it is capable of achieving to rotate and reverse, realizes that the forward direction of walking track is walked about and reversely walked about, herein not
Repeat again；
As shown in figure 3, being sequentially provided with oil removing spray head group from first entrance 5 to the direction of first outlet 6 in pretreatment chamber 1
16th, rust cleaning spray head group 17, phosphatization spray head group 18 and passivation spray head group 19, oil removing spray head group 16, rust cleaning spray head
Group 17, phosphatization spray head group 18 and passivation spray head group 19 pass sequentially through first pump housing 20, second pump housing 21, the 3rd pump housing
22nd, the 4th pump housing 23 and degreaser holding vessel 24, rust remover holding vessel 25, Phosphating Solution holding vessel 26 and passivating solution holding vessel 27
Connection, wherein, be provided with pump housing controller 28 in the outside of pretreatment chamber 1, the pump housing controller 28 respectively with first pump housing 20, second
The pump housing 21, the 3rd pump housing 22 and the 4th pump housing 23 are electrically connected, and the pump housing controller 28 is used to control first pump housing 20, second pump housing
21st, the working condition of the 3rd pump housing 22 and the 4th pump housing 23；
As shown in figure 4, being provided with electrostatic spraying spray head group in electrostatic spraying room 2, electrostatic spraying spray head group is by mixing
Device is connected with compression gas tank and spray finishing material holding vessel respectively, wherein, compressed gas, spray finishing material are stored in the compression gas tank
Spray finishing material is stored in holding vessel, the gaseous mixture is used to be mixed the gas and spray finishing material in compression gas tank, passes through
Electrostatic spraying spray head group injection sends, and will not be repeated here；
As shown in figure 5, hot setting room 3 includes solidification drying box 33, fan box 34 and heating compartment 35, air box
It is provided with body 34 and heater is provided with circulating fan, heating compartment 35, between solidification drying box 33 and fan box 34, is solidified
It is respectively communicated between drying box 33 and heating compartment 35, solidification drying box 33, fan box 34 and heating compartment 35 are formed
Circulation air channel, will not be repeated here.
Wherein, above-mentioned pretreatment chamber 1, electrostatic spraying room 2, hot setting room 3 operationally, are in closed state, should
Pretreatment chamber 1, electrostatic spraying room 2, hot setting room 3 are the structure of rectangular-shape, and it is metal structure, specifically can be by many
The mode of kind is assembled to be formed, and such as welding of several metallic plates (including base plate, top board and side plate) or Tenon grafting are formed, herein
Repeat no more.
In embodiments of the present invention, as shown in figure 1, driving wheel 13 is arranged on walking track 4 near the one of hot setting room 3
End, one of driven pulley 14 is arranged on walking track 4 near one end of pretreatment chamber 1, and several driven pulleys 14 are distributed in master
Between driving wheel 13 and driven pulley 14, the driven pulley 14 positioned at walking track 4 near one end of pretreatment chamber 1 plays slave drive
Effect, and be located at the driven pulley 14 between driving wheel 13 and driven pulley 14 and also function to driven effect, while also functioning to support
Effect.
Wherein, as shown in Fig. 2 driving wheel 13 and driven pulley 14 respectively correspond to be provided with support base, support base connects
Ground；
Transmission crawler belt 11 be provided with and be painted the wire that equipment is made contact, be painted equipment, wire, transmission crawler belt 11 and
Driving wheel 13 or driven pulley 14 form electrostatic conductive loop, during electrostatic painting, effectively eliminate electrostatic.
In embodiments of the present invention, as shown in fig. 6, electrostatic spraying equipment is also included for opening of controlling automatic door opening to be opened and closed
Gate control mechanism；
Enabling controlling organization include be arranged on transmission crawler belt 11 on enabling signal transmitter, close the door signal projector and
It is arranged on each automatic door opening and for controlling the induction of signal controller of automatic door opening automatic shutter (6 to be given in Fig. 6
Individual, pretreatment chamber, electrostatic spraying room and hot setting room are equipped with two)；
Enabling signal transmitter is arranged on transmission crawler belt 11 near the position for being painted front equipment end, signal of closing the door transmitting
Device is arranged on transmission crawler belt 11 near the position for being painted equipment tail end；
Induction of signal controller is electrically connected with automatic door opening；
Wherein, the enabling signal transmitter and induction of signal controller, close the door signal projector and induction of signal controller
Between interaction distance can actual requirement be configured, to realize that each device is not interfered each other, for example
When enabling signal transmitter and induction of signal controller occur signal to be interacted, then signal projector of closing the door is controlled with induction of signal
There is no signal interactive action in device, enabling signal transmitter and next signal induction controller.
In embodiments of the present invention, degreaser holding vessel 24, the rust remover holding vessel 25, phosphorus for being set in pretreatment chamber 1
The composition of the liquid of the storage in change liquid holding vessel 26 and passivating solution holding vessel 27 is as follows：
The degreaser of storage is prepared by following components according to parts by weight in degreaser holding vessel 24：
APEO：10-50 parts
Polyethenoxy ether sodium sulfate：3-10 parts
DBSA：5-10 parts
APES：5-10 parts
Diglycollic amide：2-4 parts
Balance of water.
The rust remover of storage is prepared by following components according to parts by weight in rust remover holding vessel 25：
Sodium tripolyphosphate：8-12 parts
5-10 parts of methylene biguanides
Disodium ethylene diamine tetraacetate；4-8 parts
Sodium alginate：8-12 parts
Acetic acid：8-12 parts
Copper sulphate：6-8 parts
Barium sulfonate：1-8 parts
Zinc dialkyl dithiophosphate：4-8 parts
Sulfide isobutene：8-16 parts
Balance of water.
The Phosphating Solution of storage is prepared by following components according to mass concentration in Phosphating Solution holding vessel 26：
Phosphoric acid：80-320g/L
Tartaric acid：2-20g/L
Sodium chlorate：2-14g/L
Dihydric phosphate：2-15g/L
Citric acid ammonia：2-8g/L
Surfactant：2-10g/L
Molybdate：2-15g/L
Polyurethane：6-25g/L
Balance of water.
The passivating solution of storage is prepared by following components according to mass concentration in passivating solution holding vessel 27：
Sodium phosphate：10-40g/L
Sodium metasilicate：10-30g/L
Titanium chloride：2-7g/L
Nickel sulfate：1-5g/L
Boric acid：8-15g/L
Sodium fluoborate：5-20g/L
The concentrated sulfuric acid：5-10g/L
Ammonium hydrogen sulfate：2-10g/L
Balance of water.
Used as a preferred embodiment of the present invention, the share of each component is：
Degreaser is prepared by following components according to parts by weight：APEO：30 parts, polyethenoxy ether sodium sulfate：8 parts
DBSA：10 parts, APES：7 parts, diglycollic amide：4 parts, balance of water；
Rust remover is prepared by following components according to parts by weight：Sodium tripolyphosphate：10 parts, 8 parts of methylene biguanides, ethylenediamine
Tetraacethyl disodium；8 parts, sodium alginate：10 parts, acetic acid：10 parts, copper sulphate：7 parts, barium sulfonate：5 parts, dialkyl dithiophosphoric acid
Zinc：6 parts, sulfide isobutene：16 parts, balance of water；
The Phosphating Solution of storage is prepared by following components according to mass concentration in Phosphating Solution holding vessel 26：Phosphoric acid：240g/L, wine
Stone acid：12g/L, sodium chlorate：10g/L, dihydric phosphate：9g/L, citric acid ammonia：8g/L, surfactant：4g/L, molybdate：
10g/L, polyurethane：20g/L, balance of water；
The passivating solution of storage is prepared by following components according to mass concentration in passivating solution holding vessel 27：Sodium phosphate：30g/L,
Sodium metasilicate：30g/L, titanium chloride：5g/L, nickel sulfate：4g/L, boric acid：12g/L, sodium fluoborate：20g/L, the concentrated sulfuric acid：5g/L, sulphur
Sour hydrogen ammonium：10g/L, balance of water.
It is above-mentioned to only give a kind of preferred embodiment of the invention, will not be repeated here.
In embodiments of the present invention, as shown in figure 5, fan box 34 is provided with the dedusting dress connected with fan box 34
Put, the dust arrester can use various implementations, following to provide one of which：
Dust arrester includes water tank, is stood in water tank to vertical baffle is provided with, and be separated into for the space in water tank by vertical baffle
It is interconnected and relatively independent dust removal process region and cut-back region, the dusty gas in fan box 34 enter fume treatment
In region.
Wherein, implementing process is：
(1) when operating personnel manipulate to electric machine controller 15, motor 12 drives driving wheel 13 to rotate, actively
Wheel 13 drives transmission crawler belt 11 to rotate, and driven pulley 14 also supports transmission transmission crawler belt 11；
(2) when the induction of signal controller of the automatic door opening of the first entrance 5 of pretreatment chamber 1 receives enabling signal transmitter
During the enabling signal of transmission, the automatic door opening of the first entrance 5 of pretreatment chamber 1 is opened in control, and walking track 4 is carried to be painted and set
It is standby to enter pretreatment chamber 1；
(3) when the induction of signal controller of the automatic door opening of the first entrance 5 of pretreatment chamber 1 senses signal projector of closing the door
Automatic door opening is closed in the signal of closing the door for sending, control, while operating personnel stop walking track 4 by controlled motor controller 15
Operation；
(4) in pretreatment chamber 1, first pump housing 20, second pump housing 21, the 3rd pump housing 22, the 4th pump housing 23 are controlled successively
Working condition, control degreaser holding vessel 24, rust remover holding vessel 25, Phosphating Solution holding vessel 26 and passivating solution holding vessel 27
Corresponding liquid is discharged, oil removing, rust cleaning, phosphatization and passivation operation is carried out, after these operations are completed, can be in pretreatment
One clear water spray equipment is set in room 1, is cleaned to being painted equipment, will not be repeated here；
(5) controlled motor controller 15 continues to control walking track 4 to walk, and by corresponding enabling signal transmitter, closes
Coordination between gate signal transmitter, the induction of signal controller of automatic door opening, realizes that walking track 4 enters electrostatic spraying room 2；
(6) in electrostatic spraying room 2, control electrostatic spraying spray head group is sprayed to being painted equipment, wherein, spraying
Process and spraying angle etc., will not be repeated here；
(7) controlled motor controller 15 continues to control walking track 4 to walk, and by corresponding enabling signal transmitter, closes
Coordination between gate signal transmitter, the induction of signal controller of automatic door opening, realizes that walking track 4 enters hot setting room 3；
(8) hot setting is carried out in hot setting room 3, is will not be repeated here.
In embodiments of the present invention, electrostatic spraying equipment include in the pretreatment chamber 1 of air-tight state, electrostatic spraying room 2,
Hot setting room 3 and walking track 4, pretreatment chamber 1, electrostatic spraying room 2, hot setting room 3 are provided with for the walking rail
The entrance and exit that road 4 is passed through, walking track 4 includes power-driven mechanism and the transmission crawler belt for carrying the equipment that is painted
11, it is sequentially provided with oil removing spray head group 16, rust cleaning from the first entrance 5 to the direction of the first outlet 6 in pretreatment chamber 1
Spray head group 17, phosphatization spray head group 18 and passivation spray head group 19, electrostatic spraying spray head is provided with electrostatic spraying room 2
Group, hot setting room 3 includes solidification drying box 33, fan box 34 and heating compartment 35, so as to realize to being painted equipment
Electrostatic painting, entirely paint compact conformation, spray painting flow it is perfect, improve spray painting effect, improve product quality meets user
To the demand of product, and save human cost.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, it is all in essence of the invention
Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.
Claims (9)
1. a kind of electrostatic spraying equipment, it is characterised in that the electrostatic spraying equipment include the pretreatment chamber in air-tight state,
Electrostatic spraying room, hot setting room and walking track, wherein：
The pretreatment chamber is provided with the first entrance and first outlet passed through for the walking track, and the electrostatic spraying room is provided with
For second entrance and second outlet that the walking track is passed through, the hot setting room is provided with what is passed through for the walking track
3rd entrance and the 3rd outlet, the first entrance, first outlet, second entrance, second outlet, the 3rd entrance and the 3rd go out
Automatic door opening is equipped with mouthful；
The walking track includes power-driven mechanism and the transmission crawler belt for carrying the equipment that is painted, the drive mechanism bag
Include motor, drive it is described transmission crawler belt rotate driving wheel and several driven pulleys, the output shaft of the motor with
The capstan drive connection, the driving wheel and driven pulley are meshed with the transmission crawler belt respectively, and the motor connects
It is connected to electric machine controller；
In the pretreatment chamber oil removing spray head group, rust cleaning are sequentially provided with from the first entrance to the direction of the first outlet
Spray head group, phosphatization spray head group and passivation spray head group, the oil removing spray head group, rust cleaning spray head group, phosphatization spray
Head group and passivation spray head group pass sequentially through the storage of first pump housing, second pump housing, the 3rd pump housing, the 4th pump housing and degreaser
The connection of tank, rust remover holding vessel, Phosphating Solution holding vessel and passivating solution holding vessel, is provided with pump housing control on the outside of pretreatment chamber
Device, the pump housing controller is electrically connected with first pump housing, second pump housing, the 3rd pump housing and the 4th pump housing respectively, the pump housing controller
For controlling first pump housing, second pump housing, the 3rd pump housing and the working condition of the 4th pump housing；
Be provided with electrostatic spraying spray head group in the electrostatic spraying room, the electrostatic spraying spray head group by blender respectively with
Compression gas tank and spray finishing material holding vessel are connected；
The hot setting room includes solidification drying box, fan box and heating compartment, and circulation is provided with the fan box
Blower fan, is provided with heater in the heating compartment, between the solidification drying box and fan box, the solidification drying box
It is respectively communicated between heating compartment, the solidification drying box, fan box and heating compartment form circulation air channel.
2. electrostatic spraying equipment according to claim 1, it is characterised in that the driving wheel is arranged on the walking track
Near one end of the hot setting room, one of them described driven pulley is arranged on the walking track near the pretreatment chamber
One end, several described driven pulleys are distributed between the driving wheel and driven pulley.
3. electrostatic spraying equipment according to claim 1, it is characterised in that the driving wheel and driven pulley correspond to peace respectively
Equipped with support base, the support base is grounded；
The transmission crawler belt is provided with and is painted the wire that equipment is made contact with described, described to be painted equipment, wire, transmission crawler belt
And driving wheel or driven pulley form electrostatic conductive loop.
4. electrostatic spraying equipment according to claim 1, it is characterised in that the electrostatic spraying equipment is also included for controlling
Make the enabling controlling organization of the automatic door opening opening and closing；
The enabling controlling organization include be arranged on it is described transmission crawler belt on enabling signal transmitter, close the door signal projector with
And be arranged on each automatic door opening and for controlling the induction of signal controller of the automatic door opening automatic shutter；
The enabling signal transmitter is arranged on the transmission crawler belt near the position for being painted front equipment end, the pass
Gate signal transmitter is arranged on the transmission crawler belt near the position for being painted equipment tail end；
The induction of signal controller is electrically connected with the automatic door opening.
5. electrostatic spraying equipment according to claim 1, it is characterised in that the oil removing of storage in the degreaser holding vessel
Agent is prepared by following components according to parts by weight：
APEO：10-50 parts
Polyethenoxy ether sodium sulfate：3-10 parts
DBSA：5-10 parts
APES：5-10 parts
Diglycollic amide：2-4 parts
Balance of water.
6. electrostatic spraying equipment according to claim 1, it is characterised in that the rust cleaning of storage in the rust remover holding vessel
Agent is prepared by following components according to parts by weight：
Sodium tripolyphosphate：8-12 parts
5-10 parts of methylene biguanides
Disodium ethylene diamine tetraacetate；4-8 parts
Sodium alginate：8-12 parts
Acetic acid：8-12 parts
Copper sulphate：6-8 parts
Barium sulfonate：1-8 parts
Zinc dialkyl dithiophosphate：4-8 parts
Sulfide isobutene：8-16 parts
Balance of water.
7. electrostatic spraying equipment according to claim 1, it is characterised in that the phosphatization of storage in the Phosphating Solution holding vessel
Liquid is prepared by following components according to mass concentration：
Phosphoric acid：80-320g/L
Tartaric acid：2-20g/L
Sodium chlorate：2-14g/L
Dihydric phosphate：2-15g/L
Citric acid ammonia：2-8g/L
Surfactant：2-10g/L
Molybdate：2-15g/L
Polyurethane：6-25g/L
Balance of water.
8. electrostatic spraying equipment according to claim 1, it is characterised in that the passivation of storage in the passivating solution holding vessel
Liquid is prepared by following components according to mass concentration：
Sodium phosphate：10-40g/L
Sodium metasilicate：10-30g/L
Titanium chloride：2-7g/L
Nickel sulfate：1-5g/L
Boric acid：8-15g/L
Sodium fluoborate：5-20g/L
The concentrated sulfuric acid：5-10g/L
Ammonium hydrogen sulfate：2-10g/L
Balance of water.
9. electrostatic spraying equipment according to claim 1, it is characterised in that the fan box is provided with and the blower fan
The dust arrester of casing connection；
The dust arrester includes water tank, is stood in the water tank to vertical baffle is provided with, and the vertical baffle is by the water tank
Space be separated into be interconnected and relatively independent dust removal process region and cut-back region, the dust gas in the fan box
Body enters in the fume treatment region.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611232486.7A CN106694294A (en) | 2016-12-28 | 2016-12-28 | Electrostatic painting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611232486.7A CN106694294A (en) | 2016-12-28 | 2016-12-28 | Electrostatic painting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106694294A true CN106694294A (en) | 2017-05-24 |
Family
ID=58902854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611232486.7A Pending CN106694294A (en) | 2016-12-28 | 2016-12-28 | Electrostatic painting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106694294A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107583801A (en) * | 2017-09-26 | 2018-01-16 | 烟台史密得机电设备制造有限公司 | A kind of electrostatic painting line |
| CN107983574A (en) * | 2017-12-11 | 2018-05-04 | 江西省萍乡市南坑高压电瓷厂 | A kind of automatic spray apparatus of electric porcelain insulator |
| CN108014953A (en) * | 2018-01-16 | 2018-05-11 | 李紫霞 | A kind of wood surface spraying equipment |
| CN108672166A (en) * | 2018-06-05 | 2018-10-19 | 芜湖易迅生产力促进中心有限责任公司 | A kind of automatic spraying robot and its working method |
| CN108970886A (en) * | 2018-07-27 | 2018-12-11 | 江苏省中跃涂装设备有限公司 | A kind of intelligence paint spray booth |
| CN108974823A (en) * | 2018-10-30 | 2018-12-11 | 扬州奥尔斯特机械有限公司 | A kind of combined type suspension rehandling facilities |
| CN110328215A (en) * | 2019-07-12 | 2019-10-15 | 福建万博环保科技有限公司 | A kind of environment-friendly treatment method of old metal pail pack dry method comprehensive utilization |
| CN111151407A (en) * | 2018-11-07 | 2020-05-15 | 中储环保设备制造(天津)有限公司 | Spraying workshop system of double-layer oil tank and spraying method thereof |
| CN112791896A (en) * | 2021-04-15 | 2021-05-14 | 潍坊特钢集团有限公司 | Automatic coating spraying equipment and control system thereof |
| CN113136577A (en) * | 2021-04-06 | 2021-07-20 | 南通海高数控机械有限公司 | Automatic rust-resistant treatment production line for C-shaped steel |
| CN115069459A (en) * | 2022-06-23 | 2022-09-20 | 浙江明泉工业涂装有限公司 | Based on functional intelligent coating production line spraying robot of robot |
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| CN107983574A (en) * | 2017-12-11 | 2018-05-04 | 江西省萍乡市南坑高压电瓷厂 | A kind of automatic spray apparatus of electric porcelain insulator |
| CN107983574B (en) * | 2017-12-11 | 2019-07-05 | 江西省萍乡市南坑高压电瓷厂 | A kind of automatic spray apparatus of electric porcelain insulator |
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| CN108970886A (en) * | 2018-07-27 | 2018-12-11 | 江苏省中跃涂装设备有限公司 | A kind of intelligence paint spray booth |
| CN108974823A (en) * | 2018-10-30 | 2018-12-11 | 扬州奥尔斯特机械有限公司 | A kind of combined type suspension rehandling facilities |
| CN111151407A (en) * | 2018-11-07 | 2020-05-15 | 中储环保设备制造(天津)有限公司 | Spraying workshop system of double-layer oil tank and spraying method thereof |
| CN110328215A (en) * | 2019-07-12 | 2019-10-15 | 福建万博环保科技有限公司 | A kind of environment-friendly treatment method of old metal pail pack dry method comprehensive utilization |
| CN113136577A (en) * | 2021-04-06 | 2021-07-20 | 南通海高数控机械有限公司 | Automatic rust-resistant treatment production line for C-shaped steel |
| CN112791896A (en) * | 2021-04-15 | 2021-05-14 | 潍坊特钢集团有限公司 | Automatic coating spraying equipment and control system thereof |
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Application publication date: 20170524 |