CN106684666A - Fully automatic peeling and welding machine and welding method - Google Patents
Fully automatic peeling and welding machine and welding method Download PDFInfo
- Publication number
- CN106684666A CN106684666A CN201710114175.9A CN201710114175A CN106684666A CN 106684666 A CN106684666 A CN 106684666A CN 201710114175 A CN201710114175 A CN 201710114175A CN 106684666 A CN106684666 A CN 106684666A
- Authority
- CN
- China
- Prior art keywords
- welding
- automatic
- wire rod
- tool
- lower section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000004020 conductor Substances 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 230000004907 flux Effects 0.000 claims abstract description 10
- 238000005476 soldering Methods 0.000 claims abstract description 9
- 238000010008 shearing Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 5
- 239000003292 glue Substances 0.000 claims description 15
- 238000009826 distribution Methods 0.000 claims description 12
- 238000004026 adhesive bonding Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 2
- 229910000679 solder Inorganic materials 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract 2
- 230000001070 adhesive effect Effects 0.000 abstract 2
- 230000009347 mechanical transmission Effects 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
Abstract
The invention relates to a fully automatic peeling and welding machine. The fully automatic peeling and welding machine comprises a bracket, and a feeding conveyor belt, a material splitting mechanism, a main pushing mechanism, a half peeling mechanism, a soldering flux pasting mechanism, a tin pasting mechanism, a shearing mechanism with fixed length ratio, a conductor shaping mechanism, a conductor detection mechanism, a welding mechanism, an automatic CONN feeding mechanism, a tin point detection mechanism, an automatic UV adhesive dispensing mechanism and an automatic UV adhesive baking mechanism which are arranged on the bracket. The invention also discloses a welding method of the fully automatic peeling and welding machine. By virtue of the fully automatic peeling and welding machine and the welding method, an operation which can be completed by many operators can be integrated on one machine to be completed; and by adopting a mechanical transmission way and a PLC programming instruction, manual production can be replaced by a machine, so that manpower of more than ten operators can be at least saved, thereby greatly lowering manpower cost, finally improving the procedure efficiency and achieving simple overall structure.
Description
Technical field
The present invention relates to a kind of bonding machine, particularly a kind of full-automatic peeling bonding machine and welding method.
Background technology
In the prior art, the connecting line such as HDMI, DVI, USB, SATA, DISPLAYPORT similar for some is adding
During work, it usually needs the nonmetallic outer layer of each separated time body connection end is divested, cut flat with dock and dock with interface after carry out
The operations such as welding, above-mentioned operation is completed by artificial operation substep respectively.Complete above-mentioned operation operationally needs a line one first
One folder is drained into multiple winding displacement fixtures, is then realized on different workbenches, and it receives manually to operate limitation to easily cause behaviour
Make deviation and influence wire stripping precision, while there is inefficiency, and easily danger is produced during operation when manual.Above-mentioned completion is each
The equipment of part operation is also especially complex, also there is processed complex, assembling complexity and production cost limitation high, particularly wherein
It cannot be guaranteed that product quality problem.
The content of the invention
There is provided the invention aims to solve above-mentioned the deficiencies in the prior art a kind of simple structure, it is easy to operate,
Being capable of operating efficiency use safer full-automatic peeling bonding machine and welding method.
To achieve these goals, the present invention designed by a kind of full-automatic peeling bonding machine, including support, located at support
On a strip slide rail and following each workpiece on support：
The feeding transmission belt that one tool that can will be equipped with wire rod is transmitted successively；
One the tool that the conveying of feeding transmission belt comes can be pushed the feeding distribution mechanism in strip slide rail successively；
One can make to be admitted to the main propeller machine structure that the tool of strip slide rail enters line slip in strip slide rail along order；
Wire rod in strip slide rail can be carried out half half-sectional peeling procedure by one；Half peeling procedure is located at strip
The side of slide rail, and as next process of feeding distribution mechanism；
One lower section for being located at half peeling procedure, and the material after the completion of half stripping can paste the soldering flux applying of scaling powder
Mechanism；
One is located at the lower section of soldering flux applying mechanism, and can will speckle with the tin sticky mechanism being stained with the wire rod of scaling powder into scolding tin；
One lower section for being located at tin sticky mechanism, and the wire rod after tin sticky can be determined length and subtract determining for redundance
Length is than shearing machine structure；
One is located at lower section of the fixed length than shearing machine structure, and can carry out the wire rod after cutting leading straight conductor reshaping device；
One is located at the lower section of conductor reshaping device, and will can lead it is straight after wire rod enter the conductor detection machine of column conductor detection
Structure；
One lower section for being located at conductor testing agency, and the welding mechanism that the wire rod after detection can be welded；
One lower section for being located at welding mechanism, and can by welding position place the automatically upper CONN of automatic CONN interfaces automatically
Mechanism；
One lower section for being located at automatic upper CONN mechanisms, can detect the tin point detection machine of the tin point on the welding position of wire rod
Structure；
One lower section for being located at Xi Dian testing agencies, can give weld part site UV glue automatically after Xi Dian testing agencies operation
From moving point UV gluing mechanisms；
One is used to carry out the automatic baking UV gluing mechanisms of automatic drying to having put UV glue.
Preferably, in order to extend use environment, described welding mechanism is that the wire rod that enter welding sequence can be entered
Row single-sided welding is two-sided while the welding mechanism of welding.
Preferably, described automatic baking UV gluing mechanisms are the machines toasted by double-ended lamp alignment point UV glue position
Structure.
Present invention also offers a kind of welding method of full-automatic peeling bonding machine, following steps are specifically included：By wire rod
Class product is fixed on tool, is transported by feeding transmission belt, and when feeding distribution mechanism operation is transported to, feeding distribution mechanism is by the position
In tool push-in strip slide rail, now main propeller machine structure mechanism's propulsion successively by tool rearwards is shelled when tool reaches half
During skin mechanism position, after now half peeling procedure carries out half stripping treatment to the tool of the station, continued to be fed into by main propeller machine structure
Next operation；When the position of soldering flux applying mechanism is reached, lead to scaling powder on the product in tool, entering next work
Sequence, next operation is sent into after carrying out tin sticky treatment by tin sticky mechanism；Then in turn through：Fixed length ratio cuts operation, conductor shaping
Operation, conductor detection operation, it is automatic feed dress CONN operations, automatic welding operation, tin point detection operation, from moving point UV glue, double end
Taken out according to the final tail end from strip slide rail of UV glue process.
Preferably, improve operating efficiency, it is automatic feed dress CONN operations in be by the suction in CONN mechanisms on automatic
Mouth once inhales two CONN and arrives welding position.
A kind of full-automatic peeling bonding machine and welding method that the present invention is obtained, the work that many people can will be needed to complete
Do, be integrated together by machine to complete, and in mechanically operated mode, by PLC programming instructions, realization replaces people with machine
Work is produced, so as to can at least save more than 10 manpowers, greatly reduces human cost, finally improves process efficiency, and whole
Body simple structure.
Brief description of the drawings
Fig. 1 is the structural representation of the full-automatic peeling bonding machine of the present embodiment；
Fig. 2 is the partial enlarged drawing of part A in Fig. 1；
Fig. 3 is the partial enlarged drawing of part B in Fig. 1；
Fig. 4 is the partial enlarged drawing of C portion in Fig. 1.
In figure：Support 1, strip slide rail 2, feeding transmission belt 3, feeding distribution mechanism 4, main propeller machine structure 5, half peeling procedure 6,
Soldering flux applying mechanism 7, tin sticky mechanism 8, fixed length are than shearing machine structure 9, conductor reshaping device 10, conductor testing agency 11, welding mechanism
12nd, automatically upper CONN mechanisms 13, suction nozzle 13-1, Xi Dian testing agencies 14, from moving point UV gluing mechanisms 15, automatic baking UV gluing mechanisms
16th, tool 17.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and examples.
Embodiment：
As shown in Figures 1 to 4, the present embodiment provide a kind of full-automatic peeling bonding machine, including support 1, on support 1
One strip slide rail 2 and following each workpiece on support 1：
The feeding transmission belt 3 that one tool 17 that can will be equipped with wire rod is transmitted successively；
One feeding transmission belt 3 can be conveyed the feeding distribution mechanism 4 that the tool 17 for coming is pushed in strip slide rail 2 successively；
One tool 17 that can make to be admitted to strip slide rail 2 in strip slide rail 2 along order enter line slip promote mainly into
Mechanism 5；
Wire rod in strip slide rail 2 can be carried out half half-sectional peeling procedure 6 by one；Half peeling procedure 6 is located at length
The side of bar shaped slide rail 2, and as next process of feeding distribution mechanism 4；
One lower section for being located at half peeling procedure 6, and material after the completion of can half be shelled carry out pasting being stained with for scaling powder and help weldering
Agent mechanism 7；
One is located at the lower section of soldering flux applying mechanism 7, and can will speckle with the tin sticky mechanism being stained with the wire rod of scaling powder into scolding tin
8；
One lower section for being located at tin sticky mechanism 8, and the wire rod after tin sticky can be determined length and subtract redundance
Fixed length is than shearing machine structure 9；
One is located at lower section of the fixed length than shearing machine structure 9, and can carry out the wire rod after cutting leading straight conductor reshaping device 10；
One is located at the lower section of conductor reshaping device 10, and will can lead it is straight after wire rod enter the conductor detection machine of column conductor detection
Structure 11；
One lower section for being located at conductor testing agency 11, and the welding mechanism 12 that the wire rod after detection can be welded；
One be located at welding mechanism 12 lower section, and can by welding position place automatically automatic CONN interfaces it is automatic on
CONN mechanisms 13；
One lower section for being located at automatic upper CONN mechanisms 13, can detect the tin point detection machine of the tin point on the welding position of wire rod
Structure 14；
One lower section for being located at Xi Dian testing agencies 14, can give weld part site UV automatically after the operation of Xi Dian testing agencies 14
Glue from moving point UV gluing mechanisms 15；
One is used to carry out the automatic baking UV gluing mechanisms 16 of automatic drying to having put UV glue.
Half above-mentioned in the present embodiment peeler is the prior art that belongs to for how realizing half stripping, therefore does not do have herein
Body is described.
Preferably, in order to extend use environment, described welding mechanism 12 is can be to the wire rod into welding sequence
Carry out single-sided welding or two-sided while the welding mechanism 12 of welding.
Preferably, described automatic baking UV gluing mechanisms 16 are the machines toasted by double-ended lamp alignment point UV glue position
Structure.
The present embodiment additionally provides a kind of welding method of full-automatic peeling bonding machine, specifically includes following steps：By line
Material class product is fixed on tool 17, is transported by feeding transmission belt 3, and when 4 operation of feeding distribution mechanism is transported to, feeding distribution mechanism 4 will
In the push-in strip of tool 17 slide rail 2 of the position, the now mechanism's propulsion successively by tool 17 rearwards of main propeller machine structure 5,
When tool 17 reaches half 6 position of peeling procedure, after now half peeling procedure, 6 pairs of tools of the station 17 carry out half stripping treatment,
Next operation is continued to be fed into by main propeller machine structure 5；When the position of soldering flux applying mechanism 7 is reached, lead to the product in tool 17
Scaling powder on product, is entering next operation, and next operation is sent into after carrying out tin sticky treatment by tin sticky mechanism 8；Then successively
By：Fixed length ratio cuts operation, conductor trimming, conductor detection operation, automatic hello dress CONN operations, automatic welding operation, tin
Point detects operation, is taken out according to the final tail end from strip slide rail 2 of UV glue process from moving point UV glue, double end.
Preferably, improve operating efficiency, it is automatic feed dress CONN operations in be by CONN mechanisms 13 on automatic
Suction nozzle 13-1 once inhales two CONN and arrives welding position.
, can be integrated together for doing that many people be needed to complete by the full-automatic peeling bonding machine in the present embodiment
Completed by machine, and in mechanically operated mode, by PLC programming instructions, realize replacing artificial production with machine, so that extremely
More than 10 manpowers can be saved less, human cost is greatly reduced, and finally improve process efficiency, and overall structure is simple.
Claims (5)
1. a kind of full-automatic peeling bonding machine, it is characterized in that including support（1）, located at support（1）On a strip slide rail
（2）And located at support（1）On following each workpiece：
One tool that can will be equipped with wire rod（17）The feeding transmission belt being transmitted successively（3）；
One can be by feeding transmission belt（3）The tool that conveying comes（17）Strip slide rail is pushed successively（2）Interior depiler
Structure（4）；
One can make to be admitted to strip slide rail（2）Tool（17）In strip slide rail（2）It is interior to enter line slip along order
Main propeller machine structure（5）；
One can be by strip slide rail（2）Interior wire rod carries out half half-sectional peeling procedure（6）；Half peeling procedure（6）
Positioned at strip slide rail（2）Side, and as feeding distribution mechanism（4）Next process；
One is located at half peeling procedure（6）Lower section, and material after the completion of can half be shelled carry out pasting being stained with for scaling powder and help
Solder flux mechanism（7）；
One is located at soldering flux applying mechanism（7）Lower section, and can will speckle with the solder machine being stained with the wire rod of scaling powder into scolding tin
Structure（8）；
One is located at tin sticky mechanism（8）Lower section, and the wire rod after tin sticky can be determined length and subtract redundance
Fixed length than shearing machine structure（9）；
One is located at fixed length than shearing machine structure（9）Lower section, and the wire rod after cutting can be carried out leading straight conductor reshaping device
（10）；
One is located at conductor reshaping device（10）Lower section, and will can lead it is straight after wire rod enter the conductor detection of column conductor detection
Mechanism（11）；
One is located at conductor testing agency（11）Lower section, and the welding mechanism that the wire rod after detection can be welded
（12）；
One is located at welding mechanism（12）Lower section, and can by welding position place automatically automatic CONN interfaces it is automatic on
CONN mechanisms（13）；
One is located at upper CONN mechanisms automatically（13）Lower section, the tin point detection of tin point on the welding position of wire rod can be detected
Mechanism（14）；
One is located at Xi Dian testing agencies（14）Lower section, can be in Xi Dian testing agencies（14）Automatically welding position is given after operation
Point UV glue from moving point UV gluing mechanisms（15）；
One is used to carry out the automatic baking UV gluing mechanisms of automatic drying to having put UV glue（16）.
2. the full-automatic peeling bonding machine according to claim 1, it is characterized in that：Described welding mechanism（12）Being can
Wire rod to entering welding sequence carries out single-sided welding or two-sided while the welding mechanism of welding（12）.
3. the full-automatic peeling bonding machine according to claim 1 or 2, it is characterized in that：Described automatic baking UV gluing mechanisms
（16）It is the mechanism toasted by double-ended lamp alignment point UV glue position.
4. the welding side of the full-automatic peeling bonding machine in a kind of use claim 1 or 2 or 3 described in any one claim
Method, it is characterized in that：Specifically include following steps：Wire rod class product is fixed on tool（17）On, by feeding transmission belt（3）Fortune
Send, when being transported to feeding distribution mechanism（4）During operation, feeding distribution mechanism（4）By the tool of the position（17）Push-in strip slide rail（2）
It is interior, now main propeller machine structure（5）Successively by tool（17）Mechanism's propulsion rearwards, works as tool（17）Reach half peeling procedure
（6）During position, now half peeling procedure（6）To the tool of the station（17）After carrying out half stripping treatment, by main propeller machine structure（5）After
The continuous next operation of feeding；When arrival soldering flux applying mechanism（7）Position when, lead to tool（17）Scaling powder on interior product,
Entering next operation, by tin sticky mechanism（8）Next operation is sent into after carrying out tin sticky treatment；Then in turn through：Fixed length
Work is detected than cutting operation, conductor trimming, conductor detection operation, automatic dress CONN operations, automatic welding operation, the tin point of feeding
It is sequence, final from strip slide rail according to UV glue process from moving point UV glue, double end（2）Tail end take out.
5. the welding method of a kind of full-automatic peeling bonding machine according to claim 4, it is characterized in that：Dress is fed automatic
It is by automatic upper CONN mechanisms in CONN operations（13）On suction nozzle（13-1）Once inhale two CONN and arrive welding position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710114175.9A CN106684666A (en) | 2017-02-28 | 2017-02-28 | Fully automatic peeling and welding machine and welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710114175.9A CN106684666A (en) | 2017-02-28 | 2017-02-28 | Fully automatic peeling and welding machine and welding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106684666A true CN106684666A (en) | 2017-05-17 |
Family
ID=58861341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710114175.9A Pending CN106684666A (en) | 2017-02-28 | 2017-02-28 | Fully automatic peeling and welding machine and welding method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106684666A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107350589A (en) * | 2017-08-30 | 2017-11-17 | 东莞市瀛通电线有限公司 | A kind of enamel-covered wire wicking welding system and its method of work |
| CN108380997A (en) * | 2018-03-27 | 2018-08-10 | 深圳市邦业达自动化技术有限公司 | Data line automatic tin solder |
| CN109093402A (en) * | 2018-10-19 | 2018-12-28 | 东莞市纳声电子设备科技有限公司 | A kind of Type-C connector intelligence automatic assembly line |
| CN110911930A (en) * | 2019-11-15 | 2020-03-24 | 成都大唐线缆有限公司 | Cold welding machine for cable production |
| CN111009799A (en) * | 2019-12-31 | 2020-04-14 | 东阳宗添电子科技有限公司 | Semi-automatic welding equipment for radio frequency coaxial cable |
| CN111129901A (en) * | 2020-01-14 | 2020-05-08 | 郑州妙灿智能科技有限公司 | Device for connecting cables and wires |
| CN113054515A (en) * | 2021-03-09 | 2021-06-29 | 深圳市德同兴电子有限公司 | Cable joint processing apparatus |
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| US20030118429A1 (en) * | 2001-12-20 | 2003-06-26 | Autosplice Systems Inc. | Automatic feeder for strip-supported contacts |
| CN202333408U (en) * | 2011-10-25 | 2012-07-11 | 深圳市金洋电子股份有限公司 | Double-head and double-side full-automatic welding machine of HDMI (High-Definition Multimedia Interface) connector |
| CN202804585U (en) * | 2012-09-10 | 2013-03-20 | 常州数控技术研究所 | Shell loading device of lock spring component assembly machine |
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| CN206595533U (en) * | 2017-02-28 | 2017-10-27 | 东莞市翔烨电子设备有限公司 | A kind of full-automatic peeling bonding machine |
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| US20030118429A1 (en) * | 2001-12-20 | 2003-06-26 | Autosplice Systems Inc. | Automatic feeder for strip-supported contacts |
| CN202333408U (en) * | 2011-10-25 | 2012-07-11 | 深圳市金洋电子股份有限公司 | Double-head and double-side full-automatic welding machine of HDMI (High-Definition Multimedia Interface) connector |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107350589A (en) * | 2017-08-30 | 2017-11-17 | 东莞市瀛通电线有限公司 | A kind of enamel-covered wire wicking welding system and its method of work |
| CN108380997A (en) * | 2018-03-27 | 2018-08-10 | 深圳市邦业达自动化技术有限公司 | Data line automatic tin solder |
| CN109093402A (en) * | 2018-10-19 | 2018-12-28 | 东莞市纳声电子设备科技有限公司 | A kind of Type-C connector intelligence automatic assembly line |
| CN110911930A (en) * | 2019-11-15 | 2020-03-24 | 成都大唐线缆有限公司 | Cold welding machine for cable production |
| CN111009799A (en) * | 2019-12-31 | 2020-04-14 | 东阳宗添电子科技有限公司 | Semi-automatic welding equipment for radio frequency coaxial cable |
| CN111009799B (en) * | 2019-12-31 | 2021-02-09 | 嘉善仁哲电子科技有限公司 | Semi-automatic welding equipment for radio frequency coaxial cable |
| CN111129901A (en) * | 2020-01-14 | 2020-05-08 | 郑州妙灿智能科技有限公司 | Device for connecting cables and wires |
| CN111129901B (en) * | 2020-01-14 | 2020-09-15 | 宁波纬诚科技股份有限公司 | Device for connecting cables and wires |
| CN113054515A (en) * | 2021-03-09 | 2021-06-29 | 深圳市德同兴电子有限公司 | Cable joint processing apparatus |
| CN113054515B (en) * | 2021-03-09 | 2023-04-14 | 深圳市德同兴电子有限公司 | Cable joint processing device |
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