CN106677868A - Tail gas purification and heat recovery combined system for diesel engine - Google Patents

Tail gas purification and heat recovery combined system for diesel engine Download PDF

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Publication number
CN106677868A
CN106677868A CN201611059385.4A CN201611059385A CN106677868A CN 106677868 A CN106677868 A CN 106677868A CN 201611059385 A CN201611059385 A CN 201611059385A CN 106677868 A CN106677868 A CN 106677868A
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China
Prior art keywords
heat
diesel engine
weight portions
exhaust outlet
rare earth
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CN201611059385.4A
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Chinese (zh)
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CN106677868B (en
Inventor
胡启国
马海成
高峰
赵大跃
王亚飞
王承萍
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Hefei Minglong Electronic Technology Co ltd
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Chongqing Jiaotong University
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/508Sulfur oxides by treating the gases with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0814Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2250/00Combinations of different methods of purification
    • F01N2250/12Combinations of different methods of purification absorption or adsorption, and catalytic conversion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2560/00Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/06Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being a temperature sensor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2570/00Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
    • F01N2570/04Sulfur or sulfur oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2570/00Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
    • F01N2570/10Carbon or carbon oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2570/00Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
    • F01N2570/12Hydrocarbons

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Toxicology (AREA)
  • Analytical Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Biomedical Technology (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The invention discloses a tail gas purification and heat recovery combined system for a diesel engine. The tail gas purification and heat recovery combined system comprises a catalytic oxidization device, a desulfurizer, a heat energy recovery device and a denitration device which are sequentially arranged in the tail gas flowing direction. The catalytic oxidization device comprises a first shell and a honeycomb-shaped ceramic carrier arranged in the first shell. The cellular ceramic carrier comprises a honeycomb-shaped body provided with a plurality of air channels distributed in parallel, and baffles which are arranged between the adjacent air channels in a staggered mode and fixed into the corresponding air channels. A cordierite filtering body is arranged on the portion, used for partitioning every two adjacent air channels, inside the honeycomb-shaped body, and provided with a catalytic coating. By adoption of the tail gas purification and heat recovery combined system for the diesel engine, the tail gas of the diesel engine can be effectively purified; and meanwhile, the heat energy can be recycled, and loss of the heat energy is saved.

Description

Diesel engine vent gas are purified and recuperation of heat hybrid system
Technical field
The present invention relates to tail gas clean-up field, more particularly to a kind of diesel engine vent gas purification and recuperation of heat hybrid system.
Background technology
Diesel engine with its power it is big, the thermal efficiency is high the advantages of, and be widely used in communications and transportation, engineering and agriculture and forestry machinery Deng field.But diesel engine discharges pollutants more due to it, and general diesel exhaust hazardous emission level is in following scope: CO concentration 50-5000ppm;NOx concentration:Direct injection 100-3000ppm, cellular-type 100-1500ppm;HC concentration 10- 1500ppm, smoke intensity 0.2-2.0 Bosch unit, particle concentration 0.01-0.8g/m3, SO2Concentration 0-200ppm, concentration of aldehyde species 10- 200ppm, benzene pyrene 0.5-30 micrograms/m3.The harmful substances such as carbon dioxide, nitrogen oxides and flue dust, if directly discharged, these Pollutant greatly pollutes the environment of our life, the health of our mankind is constituted and is greatly threatened, for this, pole The earth governs the further development of diesel engine.Additionally, the row such as industrial high-power diesel engine, diesel-driven generator and power-equipment The flue gas for going out contains substantial amounts of heat, and its value accounts for 18% or so of fuel oil total amount of heat, and the flue-gas temperature of discharge may be up to 700 and take the photograph More than family name's degree, the economy that the waste of this portion of energy causes diesel engine overall decreases, if carried out to this portion of energy Recycle, the economy of diesel engine will be greatly enhanced, while huge economic worth can also be produced.Flue gas is excluded in addition In the harmful substance such as the carbon dioxide, nitrogen oxides and the flue dust that contain (such as:Soot particulate, hydro carbons, CO and NOx etc.), if Directly discharge, it will significant damage is produced to individual human and environment.The further development and application of diesel engine are also govern simultaneously.
Dual fuel of diesel engine is always in recent years one of focus of concern, is also Environmental Engineering and internal combustion engine In very challenging problem, the further genralrlization popularization and application of development and diesel engine to diesel engine has great Meaning.
The content of the invention
In view of this, it is an object of the invention to provide a kind of diesel engine vent gas are purified and recuperation of heat hybrid system, can The purification of diesel engine vent gas is effectively realized, while can be recycled heat energy, saving heat energy loss.
The diesel engine vent gas purification of the present invention and recuperation of heat hybrid system, including urging for setting gradually along exhaust gas flow direction Change oxidation unit, desulfurizer, heat-energy recovering apparatus and denitrification apparatus;The catalytic oxidizing equipment includes housing I and is located at shell Cellular structure ceramic carrier in body I, the cellular structure ceramic carrier includes the honeycomb of the multiple air flues with parallel side-by-side arrangement The baffle plate that dislocation type is fixed in each air flue between body and correspondence two air flues of arbitrary neighborhood;Any phase is separated in honeycomb body Part between adjacent two air flues is provided with cordierite bodies;The cordierite bodies are provided with catalyst coat.
Further, the catalyst coat includes γ-Al2O3, rare earth-transition metal composite oxides and noble metal active Component;The noble metal active component includes Pt, Rh and Pd;The catalyst coat includes being attached to the cordierite bodies On γ-Al2O3Coating, is attached to γ-Al2O3Pt coatings on coating surface, be attached to Pd, Rh, γ in Pt coatings- Al2O3And rare earth-transition metal composite oxides mixed coating, it is attached to Pd, Rh, γ-Al2O3And rare earth-transition metal is compound Rh, γ-Al on oxide mixed coating2O3, rare earth-transition metal composite oxides mixed coating.
Further, the composition and content of the noble metal active component be Pt15-25 weight portions, Rh4-6 weight portions and Pd15-20 weight portions;
The rare earth-transition metal composite oxides include the ZrO of 30-70 weight portions2, the CeO of 30-80 weight portions2, 15- The La of 25 weight portions2O3、Y2O3、Pr6O11、Nd2O3In one or more;
Pd, Rh, γ-Al2O3And the rare earth-transition metal in rare earth-transition metal composite oxides mixed coating is answered Closing oxide includes the ZrO of 50-60 weight portions2, the CeO of 25-35 weight portions2, the La of 15-25 weight portions2O3、Y2O3、Pr6O11、 Nd2O3In one or more;
Rh, γ-Al2O3, rare earth-transition metal composite oxygen in rare earth-transition metal composite oxides mixed coating Compound includes the ZrO of 25-75 weight portions2, the CeO of 25~35 weight portions2, the La of 20-30 weight portions2O3、Y2O3、Pr6O11、Nd2O3 In one or more.
Further, the housing I is provided with the air inlet I positioned at lower end and the exhaust outlet I positioned at upper end, the cellular pottery Ceramic carrier is located between air inlet I and exhaust outlet I;The desulfurizer includes housing II and the solid-like that is located in housing II Soda absorber layer;The housing II is provided with the air inlet II positioned at upper end and the exhaust outlet II positioned at lower end, the air inlet II is connected with exhaust outlet I by breather pipe I, and the soda absorber layer is located between air inlet II and exhaust outlet II.
Further, be provided with multilayer soda absorber layer in the housing II from top to bottom, each soda absorber layer by Upper wire netting and the lower wire netting below the soda absorber layer above the soda absorber layer is gripped, and The mesh of the upper wire netting of the same soda absorber layer of correspondence is dislocatedly distributed with the mesh of lower wire netting;Arbitrary soda absorber layer The upper wire netting of lower wire netting and adjacent soda absorber layer be in close contact.
Further, the absorbent in the soda absorber layer includes the raw material components of following weight portion:Lime stone 35-42 Part, sodium carbonate 15-18 parts, ethanolamine compound 6-10 parts, basic aluminum sulfate 4-8 parts, calcium oxide 0.5-2.5 parts, magnesia 6-8 Part.
Further, the heat-energy recovering apparatus include First Heat Exchanger, and the First Heat Exchanger includes shell and heat exchanger tube, It is provided with heat exchanging chamber inside shell, heat exchanger tube is serpentine-like and is respectively arranged at two ends with water inlet and delivery port;The heat exchanger tube is applied in In heat exchanging chamber, and through the top end face of the shell, the two ends for making heat exchanger tube communicate respectively with the outside of shell;The shell sets There are the air inlet III positioned at left end and the exhaust outlet III positioned at right-hand member, the air inlet III passes through the phase of breather pipe II with exhaust outlet II Connection.
Further, the heat-energy recovering apparatus also include the second heat exchanger;Second heat exchanger include dividing plate and every Not connected epicoele and cavity of resorption that plate is divided into, the epicoele and cavity of resorption be arranged in parallel;It is fixed on the dividing plate that heat pipe is housed, The heat pipe is the internal graphite-pipe filled with the sealing of working medium two ends, and its two ends is in respectively in epicoele and cavity of resorption, outside the heat pipe Fin is installed on wall;The left and right of the epicoele is respectively arranged at two ends with inlet and liquid outlet, the left and right two ends point of the cavity of resorption Air inlet IV and exhaust outlet IV are not provided with, the air inlet IV is connected with exhaust outlet III.
Further, the denitrification apparatus are the urea liquid reaction tank for being provided with reaction chamber, the reaction chamber and exhaust outlet IV It is connected by breather pipe III;The breather pipe III stretches into reaction chamber lower end so that tail gas is anti-with the urea liquid in reaction chamber Should.
Further, the water inlet is provided with the first control valve for controlling discharge, and the inlet is provided with for controlling Second control valve of flow of refrigeration fluids, is provided with for the temperature sensor of real-time detection EGT in the exhaust outlet IV; The signal output part of the temperature sensor is connected with the signal input part of the controller of automatic control system, first control The signal input part of valve, second control valve signal input part it is defeated with the first signal output part of controller, secondary signal respectively Go out end to be connected.
Beneficial effects of the present invention:The diesel engine vent gas purification of the present invention and recuperation of heat hybrid system, have quaternary structure, Catalytic oxidizing equipment is used to remove carbon granule and hydrocarbon, and desulfurizer is used to remove sulfur dioxide, heat-energy recovering apparatus Heat energy is reclaimed, denitrification apparatus are used to remove oxynitrides such that it is able to effectively realize the purification of diesel engine vent gas, together When heat energy can be recycled, saving heat energy loss.
Description of the drawings
With reference to the accompanying drawings and examples the invention will be further described:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is A-A sectional views in Fig. 1;
Fig. 3 is B-B sectional views in Fig. 2;
Fig. 4 is enlarged drawing at C in Fig. 1;
Fig. 5 be the present invention automatic control system to theory diagram.
Specific embodiment
As shown in Figures 1 to 4:The diesel engine vent gas purification of the present embodiment and recuperation of heat hybrid system, including along tail gas stream Catalytic oxidizing equipment, desulfurizer, heat-energy recovering apparatus and denitrification apparatus that dynamic direction sets gradually;The catalytic oxidizing equipment Including housing I 11 and the cellular structure ceramic carrier being located in housing I 11 12, the cellular structure ceramic carrier 12 is included with parallel Dislocation type is fixed on each gas between the honeycomb ceramics 12a and correspondence two air flues 13 of arbitrary neighborhood of multiple air flues 13 of laid out in parallel Baffle plate 14 in road 13;The part being separated in honeycomb ceramics 12a between the air flue 13 of arbitrary neighborhood two is provided with cordierite bodies 15; The cordierite bodies 15 are provided with catalyst coat;Housing I 11 can be in cylinder;Cellular structure ceramic carrier 12 has three-dimensional Three-dimensional filtration, its filter area can be high into the growth of geometry multiple, filter efficiency relative to plane filter material;14, baffle plate In one end of air flue 13, " dislocation type " i.e. in two adjacent air flues 13, baffle plate 14 is located at respectively the two ends of two air flues 13; So, semi-enclosed air flue 13 can receive certain dust, therefore its dust containing capacity is significantly carried than traditional plane filter material Height, can significantly extend cleaning cycle, reduce frequency of maintenance;Baffle plate 14 can also block the circulation of the interior air-flow of corresponding air flue 13, because The air-flow that this is entered in honeycomb ceramics 12a is under the barrier effect of baffle plate 14 through the cordierite bodies adjacent two air flue 13 15 enter adjacent air flue 13, and realization is effectively filtered to whole air-flows, and purification efficiency is high, and in air flue 13 multiple gears can be arranged Plate 14, is filtered wall of the air-flow repeatedly between adjacent air flue 13, using diffusion, is intercepted and inertial collision mechanism, By particulate deposits within cellular structure ceramic carrier 12;Catalytic oxidizing equipment, desulfurizer, heat-energy recovering apparatus and denitrification apparatus Can be linked together by flange arrangement, be easily installed and dismantle, per part autonomous working efficiency high, cooperation is capable of achieving phase Mutually promote;Catalytic oxidizing equipment is used to remove carbon granule and hydrocarbon, and desulfurizer is used to remove sulfur dioxide, and heat energy is returned Receiving apparatus are reclaimed heat energy, and denitrification apparatus are used to remove oxynitrides such that it is able to effectively realize diesel engine vent gas Purification, while can be recycled heat energy, saving heat energy loss.
In the present embodiment, the catalyst coat includes γ-Al2O3, rare earth-transition metal composite oxides and noble metal Active component;The noble metal active component includes Pt, Rh and Pd;The catalyst coat includes being attached to the cordierite mistake γ-Al on filter body 152O3Coating, is attached to γ-Al2O3Pt coatings on coating surface, be attached to Pd in Pt coatings, Rh, γ-Al2O3And rare earth-transition metal composite oxides mixed coating, it is attached to Pd, Rh, γ-Al2O3And rare earth-transition metal Rh, γ-Al on composite oxides mixed coating2O3, rare earth-transition metal composite oxides mixed coating;γ-Al2O 3For Noble metal active component provides tack of the high specific surface area and enhancing to carrier, it is therefore desirable to the γ-Al2O 3Ratio table Area > 280m2/ g, the γ-Al2O 3The thickness of coating is preferably between 20~40 μm;Rare earth-transition metal combined oxidation Thing is used as hydrogen-storing material, the preferably composite oxides containing cerium zirconium;The composition and content of the noble metal active component is Pt15- 25 weight portions, Rh4-6 weight portions and Pd15-20 weight portions;The rare earth-transition metal composite oxides include 30-70 weight The ZrO of part2, the CeO of 30-80 weight portions2, the La of 15-25 weight portions2O3、Y2O3、Pr6O11、Nd2O3In one or more;Institute State Pd, Rh, γ-Al2O3And the rare earth-transition metal composite oxides bag in rare earth-transition metal composite oxides mixed coating Include the ZrO of 50-60 weight portions2, the CeO of 25-35 weight portions2, the La of 15-25 weight portions2O3、Y2O3、Pr6O11、Nd2O3In one Plant or several;Rh, γ-Al2O3, the rare earth-transition metal in rare earth-transition metal composite oxides mixed coating is combined Oxide includes the ZrO of 25-75 weight portions2, the CeO of 25~35 weight portions2, the La of 20-30 weight portions2O3、Y2O3、Pr6O11、 Nd2O3In one or more;The catalyst is by cellular ceramic substrate, γ-Al2O 3Property selected, can make Noble metal active component keeps high dispersion and keeps stable catalytic effect, further by noble metal active component The Reasonable Regulation And Control of composition and ratio, coordinates rare earth-transition metal composite oxides to carry out the combination of different coating, can meet storage Oxygen ability, also can guarantee that the high activity of catalytic reduction of nitrogen oxygen compound and the high-temperature aging resisting ability of noble metal active component, reach To more preferable catalytic effect, so that high standard emission request can be met using the product of the catalyst.
In the present embodiment, the housing I 11 is provided with the 11a of air inlet I positioned at the lower end and 11b of exhaust outlet I positioned at upper end, The cellular structure ceramic carrier 12 is located between the 11a of air inlet I and the 11b of exhaust outlet I;The desulfurizer include housing II 21 and The soda absorber layer 22 of the solid-like being located in housing II 21;The housing II 21 is provided with the 21a of air inlet II positioned at upper end And positioned at the 21b of exhaust outlet II of lower end, the 21a of the air inlet II is connected with the 11b of exhaust outlet I by breather pipe I 81, the sodium Alkali absorption oxidant layer 22 is located between the 21a of air inlet II and the 21b of exhaust outlet II;The exhaust port 9 of the 11a of air inlet I and diesel engine It is connected;Soda absorber layer 22 mainly adopts Na2CO3As the SO in initial absorption agent, with tail gas2And H2There is chemical reaction in O Generate Na2SO3, then again with SO2Reaction generates NaHSO3;With sodium alkali, using solid absorbent, the source of alkali limits little, It is readily transported, stores, and because cation is nonvolatile, there is no volatilization of the absorbent during washing gas, Ammonium mist problem is produced, thus alkaline consumption is little;Simultaneously as liquid-absorbant can absorb the heat of tail gas, so as to reduce follow-up tail gas The efficiency of recuperation of heat, and this problem is avoided using the soda absorbent of solid, compared with the method using potash, soda Than potash abundance and cheap many of price;Soda absorbent absorbability is big, and absorbent consumption is few, can obtain preferably Treatment effect.
In the present embodiment, multilayer soda absorber layer 22 is provided with the housing II 21 from top to bottom, each soda absorbs Oxidant layer 22 is by the upper wire netting 23 positioned at the top of soda absorber layer 22 and under the lower section of soda absorber layer 22 Wire netting 24 is gripped, and corresponds to the mesh of the upper wire netting 23 of same soda absorber layer 22 and the mesh of lower wire netting 24 It is dislocatedly distributed;The lower wire netting 24 of arbitrary soda absorber layer 22 closely connects with the upper wire netting 23 of adjacent soda absorber layer 22 Touch;Soda absorber layer 22 for example can be 5-8 layers;Housing II 21 is cylindrical, and soda absorber layer 22 is perpendicular to housing II 21 Axis arrange;Soda absorber layer 22 is fixed between wire netting 23 and lower wire netting 24, realizes effectively fixing, and is prevented The soda absorbent of solid-like comes off;In the present embodiment, the absorbent in the soda absorber layer 22 may include following weight The raw material components of part:Lime stone 35-42 parts, sodium carbonate 15-18 parts, ethanolamine compound 6-10 parts, basic aluminum sulfate 4-8 parts, Calcium oxide 0.5-2.5 parts, magnesia 6-8 parts.Preferably, the component can be 38 parts of lime stone, 16 parts of sodium carbonate, monoethanolamine chemical combination 8 parts of thing, 6 parts of basic aluminum sulfate, 1.5 parts of calcium oxide, 7 parts of magnesia.During manufacture, only each component need to be ground, granularity is less than 5mm, stirs;Lime stone, sodium carbonate are decomposed at high temperature calcium oxide and sodium oxide molybdena, both materials energy and sulphur With reference to, become absorb sulfur main matter;Ethanolamine compound is reduced to corrosion of metal as corrosion inhibiter;Magnesia has There is the property contained to sulphur-containing substance.The absorbent has surface-active, and catalytic oxidation desulfurization ability is strong, can contain sulphur thing Matter.
In the present embodiment, the heat-energy recovering apparatus include First Heat Exchanger, the First Heat Exchanger include shell 31 and Heat exchanger tube 32, is provided with heat exchanging chamber 33 inside shell 31, heat exchanger tube 32 is serpentine-like and is respectively arranged at two ends with water inlet 32a and delivery port 32b;The heat exchanger tube 32 is applied in heat exchanging chamber 33, and through the top end face of the shell 31, makes the two ends point of heat exchanger tube 32 Do not communicate with the outside of shell 31;The shell 31 is provided with the 31a of air inlet III positioned at left end and the exhaust outlet III positioned at right-hand member 31b, the 31a of the air inlet III are connected with the 21b of exhaust outlet II by breather pipe II 82;The snakelike heat exchange area of heat exchanger tube 32 compared with Greatly, heat transfer effect is preferable;Some spoilers can be set in individual heat transfer coefficient, heat exchanging chamber 33 to improve, strengthen tail gas turbulent extent, Tail gas is forced repeatedly to contact with heat exchanger tube 32.
In the present embodiment, the heat-energy recovering apparatus also include the second heat exchanger;Second heat exchanger includes dividing plate 41 And the not connected epicoele 42 that is divided into of dividing plate 41 and cavity of resorption 43, the epicoele 42 and cavity of resorption 43 be arranged in parallel;It is described every Fixed on plate 41 that heat pipe 44 is housed, the heat pipe 44 is the internal graphite-pipe filled with the sealing of working medium two ends, and its two ends is in respectively In epicoele 42 and cavity of resorption 43, wing 45 is installed on the outer wall of the heat pipe 44;The left and right of the epicoele 42 be respectively arranged at two ends with into Liquid mouth 42a and liquid outlet 42b, the left and right of the cavity of resorption 43 is respectively arranged at two ends with the 43a of the air inlet IV and 43b of exhaust outlet IV, described The 43a of air inlet IV is connected with the 31b of exhaust outlet III;Heat pipe 44 relies on phase-change heat transfer, therefore the internal thermal resistance very little of heat pipe 44, institute So that the larger coefficient of overall heat transmission can be obtained with the less temperature difference;Graphite has a good thermal conductivity, and with good chemical stability, Plasticity and thermal shock resistance, can acidproof, alkaline-resisting and organic solvent-resistant corrosion;Fin 45 can increase the area of heat exchange, be lifted The effect of heat exchange.
In the present embodiment, the denitrification apparatus are the urea liquid reaction tank 51 for being provided with reaction chamber 52, the reaction chamber 52 It is connected by breather pipe III 83 with the 43b of exhaust outlet IV;The breather pipe III stretches into the lower end of reaction chamber 52 so that tail gas and reaction Urea liquid reaction in chamber 52;The reaction temperature of urea liquid removes NO at 30 DEG C -40 DEG C from ureaxEfficiency can be high Up to 99.95%, the temperature for carrying out waste gas after heat exchange has the temperature for adapting to therewith, so as to improve reaction efficiency;Urea is molten Liquid is reducing agent, is fully reacted with waste gas in reaction tank, and the nitrogen oxides in waste gas forms nitrogen by redox reaction And water;After the recycling through heat pipe 44 to heat energy from waste gas, tail gas is passed through in urea liquid both by breather pipe III Generation redox reaction, generates nitrogen and water, and gas enters air.
In the present embodiment, the water inlet 32a is provided with the first control valve 61 for controlling discharge, and the inlet sets There is the second control valve 62 for controlling cold fluid flow amount, be provided with for real-time detection EGT in the 43b of the exhaust outlet IV Temperature sensor 63;The signal input of the signal output part of the temperature sensor 63 and the controller 64 of automatic control system End be connected, it is described first control valve 61 signal input part, second control valve 62 signal input part respectively with controller 64 First signal output part, secondary signal output end are connected;Controller 64 is single-chip microcomputer;The first control control valve 62 of valve 61, second It is automatically controlled valve arrangement;The temperature of waste gas at the 43b of 63 real-time detection exhaust outlet of temperature sensor IV, when temperature exceeds controller 64 During preset value, controller 64 sends the signal of increase flow to the first control control valve 62 of valve 61 and second, reduces useless with rapid Temperature degree;When EGT is less than 64 preset value of controller, controller 64 is to the first control 62, valve of control of valve 61 and second Go out to reduce the signal of flow, to improve EGT, make waste gas be suitable to be reacted in urea liquid reaction tank 51.
Finally illustrate, above example is only unrestricted to illustrate technical scheme, although with reference to compared with Good embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to the skill of the present invention Art scheme is modified or equivalent, and without deviating from the objective and scope of technical solution of the present invention, it all should cover at this In the middle of the right of invention.

Claims (10)

1. a kind of diesel engine vent gas are purified and recuperation of heat hybrid system, it is characterised in that:Including setting successively along exhaust gas flow direction Catalytic oxidizing equipment, desulfurizer, heat-energy recovering apparatus and the denitrification apparatus put;The catalytic oxidizing equipment include housing I and The cellular structure ceramic carrier being located in housing I, the cellular structure ceramic carrier includes the multiple air flues with parallel side-by-side arrangement Honeycomb ceramics and correspondence arbitrary neighborhood two air flues between the baffle plate that is fixed in each air flue of dislocation type;It is separated in honeycomb body Part between the air flue of arbitrary neighborhood two is provided with cordierite bodies;The cordierite bodies are provided with catalyst coat.
2. diesel engine vent gas according to claim 1 are purified and recuperation of heat hybrid system, it is characterised in that:The catalyst Coating includes γ-Al2O3, rare earth-transition metal composite oxides and noble metal active component;The noble metal active component bag Include Pt, Rh and Pd;The catalyst coat includes the γ-Al being attached in the cordierite bodies2O3Coating, be attached to γ- Al2O3Pt coatings on coating surface, Pd, the Rh, γ-Al being attached in Pt coatings2O3And rare earth-transition metal combined oxidation Thing mixed coating, is attached to Pd, Rh, γ-Al2O3And Rh, the γ on rare earth-transition metal composite oxides mixed coating- Al2O3, rare earth-transition metal composite oxides mixed coating.
3. diesel engine vent gas according to claim 2 are purified and recuperation of heat hybrid system, it is characterised in that:The noble metal The composition and content of active component is Pt15-25 weight portions, Rh4-6 weight portions and Pd15-20 weight portions;
The rare earth-transition metal composite oxides include the ZrO of 30-70 weight portions2, the CeO of 30-80 weight portions2, 15-25 weights The La of amount part2O3、Y2O3、Pr6O11、Nd2O3In one or more;
Pd, Rh, γ-Al2O3And the rare earth-transition metal composite oxygen in rare earth-transition metal composite oxides mixed coating Compound includes the ZrO of 50-60 weight portions2, the CeO of 25-35 weight portions2, the La of 15-25 weight portions2O3、Y2O3、Pr6O11、Nd2O3 In one or more;
Rh, γ-Al2O3, rare earth-transition metal composite oxides in rare earth-transition metal composite oxides mixed coating Including the ZrO of 25-75 weight portions2, the CeO of 25~35 weight portions2, the La of 20-30 weight portions2O3、Y2O3、Pr6O11、Nd2O3In One or more.
4. diesel engine vent gas according to claim 1 are purified and recuperation of heat hybrid system, it is characterised in that:The housing I The air inlet I positioned at lower end and the exhaust outlet I positioned at upper end are provided with, the cellular structure ceramic carrier is located at air inlet I with exhaust Between mouth I;The desulfurizer includes the soda absorber layer of housing II and the solid-like being located in housing II;The housing II The air inlet II positioned at upper end and the exhaust outlet II positioned at lower end are provided with, the air inlet II passes through the phase of breather pipe I with exhaust outlet I Connection, the soda absorber layer is located between air inlet II and exhaust outlet II.
5. diesel engine vent gas according to claim 4 are purified and recuperation of heat hybrid system, it is characterised in that:The housing II Multilayer soda absorber layer is inside provided with from top to bottom, and each soda absorber layer is by upper above the soda absorber layer Wire netting and the lower wire netting below the soda absorber layer are gripped, and the upper gold of the same soda absorber layer of correspondence The mesh of category net is dislocatedly distributed with the mesh of lower wire netting;The lower wire netting of arbitrary soda absorber layer and adjacent soda absorbent The upper wire netting of layer is in close contact.
6. diesel engine vent gas according to claim 4 are purified and recuperation of heat hybrid system, it is characterised in that:The soda is inhaled Receiving the absorbent in oxidant layer includes the raw material components of following weight portion:It is lime stone 35-42 parts, sodium carbonate 15-18 parts, ethanolaminated Compound 6-10 parts, basic aluminum sulfate 4-8 parts, calcium oxide 0.5-2.5 parts, magnesia 6-8 parts.
7. diesel engine vent gas according to claim 5 are purified and recuperation of heat hybrid system, it is characterised in that:The heat energy is returned Receiving apparatus include First Heat Exchanger, and the First Heat Exchanger includes shell and heat exchanger tube, heat exchanging chamber, heat exchanger tube are provided with inside shell It is serpentine-like and be respectively arranged at two ends with water inlet and delivery port;The heat exchanger tube is applied in heat exchanging chamber, and through the shell Top end face, the two ends for making heat exchanger tube communicate respectively with the outside of shell;The shell is provided with the air inlet III positioned at left end and position In the exhaust outlet III of right-hand member, the air inlet III is connected with exhaust outlet II by breather pipe II.
8. diesel engine vent gas according to claim 7 are purified and recuperation of heat hybrid system, it is characterised in that:The heat energy is returned Receiving apparatus also include the second heat exchanger;Second heat exchanger include the not connected epicoele that is divided into of dividing plate and dividing plate and Cavity of resorption, the epicoele and cavity of resorption be arranged in parallel;Fixed on the dividing plate that heat pipe is housed, the heat pipe is inside filled with working medium two ends The graphite-pipe of sealing, its two ends are in respectively in epicoele and cavity of resorption, and on the heat pipe outer wall fin is provided with;A left side for the epicoele The right side is respectively arranged at two ends with inlet and liquid outlet, and the left and right of the cavity of resorption is respectively arranged at two ends with air inlet IV and exhaust outlet IV, institute State air inlet IV to be connected with exhaust outlet III.
9. diesel engine vent gas according to claim 8 are purified and recuperation of heat hybrid system, it is characterised in that:The denitration dress The urea liquid reaction tank for being provided with reaction chamber is set to, the reaction chamber is connected with exhaust outlet IV by breather pipe III;It is described logical Tracheae III stretches into reaction chamber lower end so that tail gas reacts with the urea liquid in reaction chamber.
10. diesel engine vent gas according to claim 9 are purified and recuperation of heat hybrid system, it is characterised in that:The water inlet Mouth is provided with the first control valve for controlling discharge, and the inlet is provided with the second control for controlling flow of refrigeration fluids Valve, is provided with for the temperature sensor of real-time detection EGT in the exhaust outlet IV;The signal of the temperature sensor is defeated Go out end to be connected with the signal input part of the controller of automatic control system, the signal input part of the first control valve, the second control The signal input part of valve processed the first signal output part respectively with controller, secondary signal output end are connected.
CN201611059385.4A 2016-11-25 2016-11-25 Diesel engine tail gas purification and heat recovery combined system Active CN106677868B (en)

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CN105888782A (en) * 2016-04-08 2016-08-24 重庆交通大学 Compound purifying device for diesel engine tail gas
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JPH0571331A (en) * 1991-09-06 1993-03-23 Hino Motors Ltd Exhaust gas purification device
CN2131988Y (en) * 1992-01-09 1993-05-05 杨庆福 Fin warm-air machine for vehicle
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