CN106670047A - Production method of automatic rod bonding assembly line - Google Patents
Production method of automatic rod bonding assembly line Download PDFInfo
- Publication number
- CN106670047A CN106670047A CN201611038180.8A CN201611038180A CN106670047A CN 106670047 A CN106670047 A CN 106670047A CN 201611038180 A CN201611038180 A CN 201611038180A CN 106670047 A CN106670047 A CN 106670047A
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- CN
- China
- Prior art keywords
- station
- plate
- assembly line
- automatic
- glue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
Abstract
The invention belongs to the technical field of photovoltaic slicing, and particularly relates to an production method of an automatic rod bonding assembly line, in order to overcome the defect that the automatic rod bonding assembly line in the prior art lacks the process integration advantage. The production method of the automatic rod bonding assembly line comprises the following steps: a workpiece plate assembly line, a glue bonding assembly line, an ejection rising and transplanting assembly line and a solidification assembly line are manufactured. The automatic rod bonding assembly line replaces the existing simple assembly line operation mode and adopts full-automatic assembly line operation, processes like transportation and cleaning of workpiece plates, glue bonding of silicon rods and solidification are realized with the application of the automatic rod bonding assembly line, the personnel walking distance is reduced substantially, the glue bonding operation is simplified to the maximum extent, and the overall glue bonding efficiency is improved. If bi-component glue is adopted for the glue bonding, on the premise of achieving the equivalent productivity, the number of workers is reduced by 6 compared with that of an off-line workbench; and if single-component glue is adopted for the glue bonding, on the premise of achieving the equivalent productivity, the number of the workers is reduced by 18 compared with that of the off-line workbench.
Description
Technical field
The invention belongs to photovoltaic slice technical field, and in particular to a kind of automatic sticky stick production line balance method.
Background technology
The main production procedure of photovoltaic slice industry includes ingot inspection, viscose glue, section, degumming, cleaning, 6 operations of sorting, its
In second operation viscose glue can be broadly divided into 2 operations：One is the work plate that glass or resin plate are bonded to stainless steel
On, two is silicon rod to be bonded on glass or resin plate, and solidification of the silicon rod that sticky stick is completed through a period of time reaches certain strong
Microtome can be loaded after degree and start cutting.
The sticky stick streamline for existing in the industry at present simply completes the operation action of pure viscose glue flow process（Viscous glass+viscous silicon rod）,
The inter process configuration of superiorities of streamline is not yet given full play to, it is solid for viscose glue aided process work plate degumming and viscose glue rear end operation
Change also lacks integration.With industry development trend, diamond wire multi-wire cutting technology will become the main flow of following multi-wire saw, will be by
Step replaces current mortar cutting, and mortar cutting mainly uses one-component glue, and diamond wire multi-wire cutting technology is adopted
Be double-component glue.
Therefore, it is badly in need of the current sticky stick production line balance method of optimization so as to double groups of diamond wire multi-wire saw can be met
The requirement of part glue.
The content of the invention
Lack the defect of operation configuration of superiorities for the automatic sticky stick streamline of prior art, the present invention provides a kind of automatically viscous
Rod production line balance method.The automatic sticky stick production line balance method of the present invention, substitutes current simple assembly line work pattern
For full-automatic assembly line operation, the operations such as the transport and cleaning, the viscose glue of silicon rod, solidification of work plate are realized with streamline, greatly
Width reduces personnel and walks about distance, maximizes and simplifies viscose glue operation, lifts overall viscose glue efficiency.
The present invention provides a kind of automatic sticky stick production line balance method, comprises the following steps：
A, workpiece slat production line
Containing 10 stations, station 1,2 is iron plate station turning, and station 3 is work plate polishing station, and station 4,5 is work plate spray
Drench and cleaning station, to air-dry station, station 7,8 is buffer stations to station 6, and station 9 is iron plate cleaning station, and station 10 is
Iron plate feeding station, is sequentially connected between each station, is transported using chromium plating cylinder；
B, viscose glue streamline
Containing 20 stations, station 1 smears station automatically for catalyst, and station 2 is automatically dropping glue machine operation station, and station 3 is upper
Resin plate station, station 4 be resin plate cleaning station, station 5,6 be buffer stations, station 7 be daub station, station 8,9
For upper rod station, to solidify station, station 20 is sequentially connected, using chromium plating cylinder station 10-19 to tear glue station between each station
+ Timing Belt is transported；Described daub station arranges automatic glue coating device, including daub main body and handle, and the handle is fixed on
In daub main body, the daub main body includes crossbeam, and the crossbeam lower end is connected with daub plate, and the daub plate lower end offers
Indentation, is also arranged with two pieces of slip location-plates on the daub plate, the slip location-plate includes location-plate and slip
Connecting portion, the location-plate is fixed by screws on slide contact part, and the slide contact part is movably solid by bolt
It is scheduled in the sliding groove opened up on crossbeam；
C, jacking transferring streamline
Containing 4 jacking transferring stations, after work plate transport to after the station, Timing Belt rises jack-up, completes the steering of work plate；
D, solidification streamline
Containing 60 stations, transported using chromium plating cylinder；It is divided in solidification process and solidification completes 2 sections, sticky stick is led in solidification process
The promotion displacement of leading portion viscose glue is crossed, is solidified the rod for completing and is moved directly to solidify line tail end wait docking AGV dollies；The solidification
Using solidifying equipment, including frame, light source component is fixed with frame, actuator is also associated with the frame, it is described
Pallet is connected with actuator, there are several to be used to position the location division of viscose products, above-mentioned actuator band on the pallet
Above-mentioned any one position point can be made after dynamic pallet intermittent rotary at the irradiation of light source component.
Wherein, in above-mentioned automatic sticky stick production line balance method, the iron plate station turning configuration upset described in step a sets
It is standby, when iron plate is placed in this station, complete 180 ° of upsets.
Wherein, in above-mentioned automatic sticky stick production line balance method, the work plate polishing station described in step a installs polishing
Machine, to the process of workpiece plate surface automatic polishing.
Wherein, the work plate spray and cleaning station peace in above-mentioned automatic sticky stick production line balance method, described in step a
Dress automatic sprinkler, to spray cooling and cleaning.
Wherein, in above-mentioned automatic sticky stick production line balance method, the iron plate cleaning station described in step a configures gantry
Frame, fixed dust-free paper or clean towel, automatic erasing when work plate flows through.
Wherein, in above-mentioned automatic sticky stick production line balance method, the iron plate feeding station described in step a arranges sensing
Device, when sensing that streamline flows, work plate flows into streamline.
Beneficial effects of the present invention are：The present invention realizes transport and cleaning, the silicon of work plate by automatic sticky stick streamline
The operations such as viscose glue, the solidification of rod, the personnel of being greatly decreased walk about distance, and the integrated various small automatic equipment on streamline,
To simplify viscose glue operation, overall viscose glue efficiency is lifted.Daub device in the present invention can by the daub plate with indentation
Glue is uniformly applied on glass, daub is in hgher efficiency, effect is more preferable, then coordinates the viscose glue streamline of automatization, production
Efficiency high；Location-plate be used for position glass both sides, moved in sliding groove by slide contact part, two pieces of location-plates of scalable it
Between distance, with correspondence application and different in width glass, improve the versatility of daub device.It is viscous according to double-component glue
Glue, then equal production capacity, than workbench outside line 6 people are saved；According to one-component glue viscose glue, then equal production capacity, than working outside line
Platform saves 18 people.
Specific embodiment
Below by specific embodiment the present invention will be further explained explanation, but those skilled in the art knows
Conventional replacement, should belong within protection scope of the present invention.
The present invention provides a kind of automatic sticky stick production line balance method, comprises the following steps：
A, workpiece slat production line
Containing 10 stations, station 1,2 is iron plate station turning, and station 3 is work plate polishing station, and station 4,5 is work plate spray
Drench and cleaning station, to air-dry station, station 7,8 is buffer stations to station 6, and station 9 is iron plate cleaning station, and station 10 is
Iron plate feeding station, is sequentially connected between each station, is transported using chromium plating cylinder；
B, viscose glue streamline
Containing 20 stations, station 1 smears station automatically for catalyst, and station 2 is automatically dropping glue machine operation station, and station 3 is upper
Resin plate station, station 4 be resin plate cleaning station, station 5,6 be buffer stations, station 7 be daub station, station 8,9
For upper rod station, to solidify station, station 20 is sequentially connected, using chromium plating cylinder station 10-19 to tear glue station between each station
+ Timing Belt is transported；Described daub station arranges automatic glue coating device, including daub main body and handle, and the handle is fixed on
In daub main body, the daub main body includes crossbeam, and the crossbeam lower end is connected with daub plate, and the daub plate lower end offers
Indentation, is also arranged with two pieces of slip location-plates on the daub plate, the slip location-plate includes location-plate and slip
Connecting portion, the location-plate is fixed by screws on slide contact part, and the slide contact part is movably solid by bolt
It is scheduled in the sliding groove opened up on crossbeam；
C, jacking transferring streamline
Containing 4 jacking transferring stations, after work plate transport to after the station, Timing Belt rises jack-up, completes the steering of work plate；
D, solidification streamline
Containing 60 stations, transported using chromium plating cylinder；It is divided in solidification process and solidification completes 2 sections, sticky stick is led in solidification process
The promotion displacement of leading portion viscose glue is crossed, is solidified the rod for completing and is moved directly to solidify line tail end wait docking AGV dollies；The solidification
Using solidifying equipment, including frame, light source component is fixed with frame, actuator is also associated with the frame, it is described
Pallet is connected with actuator, there are several to be used to position the location division of viscose products, above-mentioned actuator band on the pallet
Above-mentioned any one position point can be made after dynamic pallet intermittent rotary at the irradiation of light source component.
In the automatic sticky stick production line balance method of the present invention, workpiece slat production line arranges 10 stations, using chromium plating Cylinder is transported.Degumming person is positioned over the iron plate after degumming on the streamline for configuring simple tipping arrangement, completes work plate 180 ° of of upsets; Again by station of polishing, the buffing machine of configuration is by the workpiece plate surface automatic polishing for flowing through process, then carries out automatically Air-dried after water-spraying control and cleaning, wiped again after air-drying, the surface of the work Jing after part slat production line is bright and clean clean, just In the process of next operation nian glue.
In viscose glue streamline, containing 20 stations, using chromium plating cylinder+Timing Belt transport.Workpiece is applied automatically in catalyst
Catalyst, and the automatically dropping glue on automatically dropping glue machine operation station are spread on dauber position, when workpiece flows through upper resin plate station,
Bottom surface cylinder jack-up, before servomotor ejection, adjust workpiece Board position, and eject resin plate backer, personnel glue resin plate
On work plate（Or equipment goes up resin plate automatically）, and after double swerve resin plate, leaned against on resin plate backer, then press
Button, above cylinder pressure, until resin plate completes just solid；Again after cleaning, spreading glue, silicon rod is placed on and fills glue
Resin plate on, and against the Timing Belt with roller complete positioning, by solidifying, tearing glue, complete viscose glue.
The workpiece after viscose glue is completed by 4 jacking transferring stations, Timing Belt rises jack-up, completes the steering of work plate.With
Afterwards by solidifying streamline, solidification line is divided in solidification process and completes 2 sections with solidification, and the rod of solidification process is by leading portion viscose glue
Displacement is promoted, is solidified the rod for completing and is moved directly to solidify line tail end wait docking AGV；The crystal bar that viscose glue is completed, by UP-
DOWN transplants line transfer to solidification line interface, and the last station of solidification line is AGV dollies docking area, and AGV dollies are docked to solidification line
Afterwards, the silicon rod to be cut of respective numbers is flowed out automatically to AGV dollies.So far, transport cleaning, automatic sticky stick, the solidification of workpiece are completed
Etc. the integration of operation, make automatic sticky stick assembly line work in hgher efficiency.
Claims (6)
1. a kind of automatic sticky stick production line balance method, it is characterised in that comprise the following steps：
A, workpiece slat production line
Containing 10 stations, station 1,2 is iron plate station turning, and station 3 is work plate polishing station, and station 4,5 is work plate spray
Drench and cleaning station, to air-dry station, station 7,8 is buffer stations to station 6, and station 9 is iron plate cleaning station, and station 10 is
Iron plate feeding station, is sequentially connected between each station, is transported using chromium plating cylinder；
B, viscose glue streamline
Containing 20 stations, station 1 smears station automatically for catalyst, and station 2 is automatically dropping glue machine operation station, and station 3 is upper
Resin plate station, station 4 be resin plate cleaning station, station 5,6 be buffer stations, station 7 be daub station, station 8,9
For upper rod station, to solidify station, station 20 is sequentially connected, using chromium plating cylinder station 10-19 to tear glue station between each station
+ Timing Belt is transported；Described daub station arranges automatic glue coating device, including daub main body and handle, and the handle is fixed on
In daub main body, the daub main body includes crossbeam, and the crossbeam lower end is connected with daub plate, and the daub plate lower end offers
Indentation, is also arranged with two pieces of slip location-plates on the daub plate, the slip location-plate includes location-plate and slip
Connecting portion, the location-plate is fixed by screws on slide contact part, and the slide contact part is movably solid by bolt
It is scheduled in the sliding groove opened up on crossbeam；
C, jacking transferring streamline
Containing 4 jacking transferring stations, after work plate transport to after the station, Timing Belt rises jack-up, completes the steering of work plate；
D, solidification streamline
Containing 60 stations, transported using chromium plating cylinder；It is divided in solidification process and solidification completes 2 sections, sticky stick is led in solidification process
The promotion displacement of leading portion viscose glue is crossed, is solidified the rod for completing and is moved directly to solidify line tail end wait docking AGV dollies；The solidification
Using solidifying equipment, including frame, light source component is fixed with frame, actuator is also associated with the frame, it is described
Pallet is connected with actuator, there are several to be used to position the location division of viscose products, above-mentioned actuator band on the pallet
Above-mentioned any one position point can be made after dynamic pallet intermittent rotary at the irradiation of light source component.
2. automatic sticky stick production line balance method according to claim 1, it is characterised in that：Iron plate described in step a
Station turning configures tipping arrangement, when iron plate is placed in this station, completes 180 ° of upsets.
3. automatic sticky stick production line balance method according to claim 1, it is characterised in that：Workpiece described in step a
Plate polishing station installs buffing machine, to the process of workpiece plate surface automatic polishing.
4. automatic sticky stick production line balance method according to claim 1, it is characterised in that：Workpiece described in step a
Plate is sprayed and cleaning station installs automatic sprinkler, to spray cooling and cleaning.
5. automatic sticky stick production line balance method according to claim 1, it is characterised in that：Iron plate described in step a
Cleaning station configures portal frame, fixed dust-free paper or clean towel, automatic erasing when work plate flows through.
6. automatic sticky stick production line balance method according to claim 1, it is characterised in that：Iron plate described in step a
Feeding station arranges induction apparatuss, and when sensing that streamline flows, work plate flows into streamline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611038180.8A CN106670047B (en) | 2016-11-23 | 2016-11-23 | A kind of automatic sticky stick flow line production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611038180.8A CN106670047B (en) | 2016-11-23 | 2016-11-23 | A kind of automatic sticky stick flow line production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106670047A true CN106670047A (en) | 2017-05-17 |
| CN106670047B CN106670047B (en) | 2019-11-26 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611038180.8A Active CN106670047B (en) | 2016-11-23 | 2016-11-23 | A kind of automatic sticky stick flow line production method |
Country Status (1)
| Country | Link |
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| CN (1) | CN106670047B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107866917A (en) * | 2017-11-15 | 2018-04-03 | 四川永祥硅材料有限公司 | Automatic sticky stick streamline |
| CN110815614A (en) * | 2019-12-18 | 2020-02-21 | 青岛高测科技股份有限公司 | Automatic stick sticking system for single polycrystalline silicon rod |
| CN111501103A (en) * | 2020-04-22 | 2020-08-07 | 天津市环智新能源技术有限公司 | Boiling and bonding method of tool for bonding silicon rods |
| CN113306027A (en) * | 2021-04-15 | 2021-08-27 | 无锡展照精密机械科技有限公司 | Silicon rod bonding automation line |
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| CN201446057U (en) * | 2009-03-12 | 2010-05-05 | 李志强 | Full-automatic spot gluing and curing integral machine |
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| CN105457868A (en) * | 2015-12-03 | 2016-04-06 | 大巨龙立体科技有限公司 | Solidifying device |
| CN205471316U (en) * | 2016-03-24 | 2016-08-17 | 扬州协鑫光伏科技有限公司 | Automatic assembly line of viscose |
| CN106079127A (en) * | 2016-08-25 | 2016-11-09 | 重庆大全新能源有限公司 | A kind of silico briquette glue sticking device and adhesive means |
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| US4875461A (en) * | 1988-04-01 | 1989-10-24 | Westinghouse Electric Corp. | Automatic dendritic silicon web separation machine |
| CN201446057U (en) * | 2009-03-12 | 2010-05-05 | 李志强 | Full-automatic spot gluing and curing integral machine |
| CN102825670A (en) * | 2012-09-17 | 2012-12-19 | 金坛正信光伏电子有限公司 | Method for slicing solar silicon rod |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107866917A (en) * | 2017-11-15 | 2018-04-03 | 四川永祥硅材料有限公司 | Automatic sticky stick streamline |
| CN110815614A (en) * | 2019-12-18 | 2020-02-21 | 青岛高测科技股份有限公司 | Automatic stick sticking system for single polycrystalline silicon rod |
| CN110815614B (en) * | 2019-12-18 | 2024-01-09 | 青岛高测科技股份有限公司 | Automatic stick sticking system for single polycrystalline silicon sticks |
| CN111501103A (en) * | 2020-04-22 | 2020-08-07 | 天津市环智新能源技术有限公司 | Boiling and bonding method of tool for bonding silicon rods |
| CN113306027A (en) * | 2021-04-15 | 2021-08-27 | 无锡展照精密机械科技有限公司 | Silicon rod bonding automation line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106670047B (en) | 2019-11-26 |
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Effective date of registration: 20211231 Address after: 224400 Hongkong Road, Funing Economic Development Zone, Yancheng City, Jiangsu 888 Patentee after: FUNING XIEXIN PHOTOVOLTAIC TECHNOLOGY CO.,LTD. Patentee after: Jurong GCL Photovoltaic Technology Co., Ltd Address before: 224400 Hongkong Road, Funing Economic Development Zone, Yancheng City, Jiangsu 888 Patentee before: FUNING XIEXIN PHOTOVOLTAIC TECHNOLOGY CO.,LTD. |
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