CN106651285A - Sublance data intelligent management system - Google Patents
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- CN106651285A CN106651285A CN201610784583.0A CN201610784583A CN106651285A CN 106651285 A CN106651285 A CN 106651285A CN 201610784583 A CN201610784583 A CN 201610784583A CN 106651285 A CN106651285 A CN 106651285A
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- 238000005259 measurement Methods 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 238000004891 communication Methods 0.000 claims description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 238000007405 data analysis Methods 0.000 claims description 4
- 238000012986 modification Methods 0.000 claims description 4
- 230000004048 modification Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims 1
- 239000000523 sample Substances 0.000 abstract description 15
- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012544 monitoring process Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000011161 development Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 238000013480 data collection Methods 0.000 abstract 3
- 238000007726 management method Methods 0.000 description 11
- 238000009628 steelmaking Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013070 change management Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013501 data transformation Methods 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/25—Integrating or interfacing systems involving database management systems
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Business, Economics & Management (AREA)
- Human Resources & Organizations (AREA)
- Strategic Management (AREA)
- Theoretical Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Tourism & Hospitality (AREA)
- Data Mining & Analysis (AREA)
- Databases & Information Systems (AREA)
- Marketing (AREA)
- Economics (AREA)
- General Business, Economics & Management (AREA)
- Entrepreneurship & Innovation (AREA)
- Operations Research (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Primary Health Care (AREA)
- Quality & Reliability (AREA)
- General Engineering & Computer Science (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The invention discloses a sublance data intelligent management system, including a sublance data collection subsystem, a database server, and a Web application server, namely, a remote control subsystem. The sublance data collection subsystem is used to collect sublance data, provides reliable guarantee for ensuring the quality of a sublance measurement probe, is beneficial for quality management and real-time quality tracking, and enables the probe quality traceablility to have sound evidence. The remote control subsystem is used for remote monitoring, and is strong in practicality, high in reliability, wide in coverage, strong in flexibility, good in scalability, low in construction cost, and large in system transmission capacity. The invention provides a good data collection and processing system, the ultra-industry grade design is particularly suitable for the industrial field, under the intelligent factory and large data development trend, the sublance data intelligent management is achieved, the manual maintenance cost is greatly reduced, the equipment fault tackling time is shortened, and the production efficiency is improved.
Description
Technical field
The invention belongs to the automatic technical field of smelting of iron and steel, more particularly to a kind of sublance data intelligent management system.
Background technology
Sublance data handling system is widely used in the automatic steelmaking system of Ge great steel mills, and it is in pneumatic steelmaking converting process
The parameter such as liquid steel temperature, oxygen content, carbon content and liquid steel level measure and control, require in time, effectively according to steel grade
Control and adjust liquid steel temperature and molten steel composition, be ensure converter computer automatic Steelmaking essential condition, while being also
Guarantee the important means of molten steel kind and quality.
With the arriving in big data epoch, the emergence of intelligence manufacture, realize that the information system efficiently linked up is integrated comprehensively, into
To determine one of the key point of its market position.In the face of the vigour and vitality that this new technology and new intelligence are gushed out, to industry
Intellectuality brings unlimited imagination space.How Internet of Things service is introduced industrial circle by us, and with its brand-new theory
Lead industrial information to develop into the higher stage, be global industry institute facing challenges, be also the main of mode of production change
Direction.
As the constantly development of intellectualization of factories ground, data volume are constantly expanding, in China large-scale steel mill refines automatically
Steel system number of applications is also being continuously increased.For applying present situation at present, the data produced by each steel mill's sublance data system
Disperse, isolate, form many information islands, information resources cannot be shared, link up.
The content of the invention
The present invention goal of the invention be：Sublance data system forms information island, information money in order to solve prior art
The problems such as source cannot share communication, the present invention proposes a kind of sublance data intelligent management system.
The technical scheme is that：A kind of sublance data intelligent management system, including：
Sublance data acquisition subsystem, for gathering sublance data, to showing after sublance Data Analysis Services, while
Sublance data are uploaded to into database server；
Database server, for receiving and store sublance data acquisition subsystem upload sublance data, according to Web should
The control command sent with server enters line retrieval and modification operation to the sublance data for storing, and operating result is fed back to
Web Application Server；
Web Application Server, for receiving control data and the database server feedback that remotely control subsystem sends
Operating result, control instruction is sent to database server according to control data, and to remotely control subsystem feedback operation
As a result；
And remotely control subsystem, for sending control data to Web Application Server, receive Web Application Server anti-
The operating result of feedback.
Further, the sublance data acquisition subsystem includes that multiple data acquisition units and data acquisition unit connect
The embedded host for connecing and the client computer being connected with embedded host；The data acquisition unit is used to gather sublance data and pass
Transport to embedded host；The embedded host is used to receive sublance data and be analyzed and processed, by the sublance number after process
According to transmitting to client computer；The client computer is for the sublance data after reception processing and is shown.
Further, the embedded host is analyzed process and is specially to sublance data：According in sublance data
Measurement temperature and oxygen voltage calculate bath temperature, crystallization temperature, oxygen voltage, the carbon content parameter of molten steel.
Further, the client computer carries out data communication by TCP and UDP communication modes and embedded host.
Further, carry out data using Ethernet interface between each client computer in the sublance data acquisition subsystem to lead to
News.
Further, also including PLC device, the sublance data acquisition subsystem adopts PROFIBUS DP bus modes
Data communication is carried out with PLC device.
Further, the database server adopts oracle database.
Further, the Web Application Server disposes app application programs in tomcat, and oneself opens to arrange app services
It is dynamic.
Further, the remotely control subsystem includes PC ends, mobile terminal and accessing wirelessly end；The PC ends, movement
End and wireless receiving and dispatching end are directly and Internet connection.
Further, the accessing wirelessly end is also wirelessly connected with PC ends and mobile terminal.
The invention has the beneficial effects as follows：The present invention gathers sublance data using sublance data acquisition subsystem, is to ensure secondary
The quality of rifle measuring probe provides Reliable guarantee, is easy to qualitative control, real-time quality tracking, makes probe quality tracing become to have
According to can be according to；Carry out remote monitoring using remotely control subsystem simultaneously, practical, reliability is high, broad covered area, flexibility
By force, it is with good expansibility, construction cost is few, the transmission capacity of system is big；The data acquisition that the present invention can be established
And processing system, its super technical grade design, it is particularly suitable for industrial circle, it is real under the development trend of intelligent plant and big data
Show the management of sublance data intelligent, greatly reduced manual maintenance cost, reduced the equipment obstacle management time, improve production effect
Rate.
Description of the drawings
Fig. 1 is the sublance data intelligent management system structural representation of the present invention.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the present invention, not
For limiting the present invention.
As shown in figure 1, for the present invention sublance data intelligent management system structural representation.A kind of sublance data intelligence
Change management system, including：
Sublance data acquisition subsystem, for gathering sublance data, to showing after sublance Data Analysis Services, while
Sublance data are uploaded to into database server；
Database server, for receiving and store sublance data acquisition subsystem upload sublance data, according to Web should
The control command sent with server enters line retrieval and modification operation to the sublance data for storing, and operating result is fed back to
Web Application Server；
Web Application Server, for receiving control data and the database server feedback that remotely control subsystem sends
Operating result, control instruction is sent to database server according to control data, and to remotely control subsystem feedback operation
As a result；
And remotely control subsystem, for sending control data to Web Application Server, receive Web Application Server anti-
The operating result of feedback.
The sublance data acquisition subsystem of the present invention is connected including multiple data acquisition units, respectively with data acquisition unit
Multiple embedded hosts and multiple client computer for being connected with embedded host respectively.
Data acquisition unit is used to gather sublance data and transmit to embedded host, realizes combined probe signal input.
The present invention carries out intelligent processing method to the probe measurement parameter of steel mill, and according to each heat of each steel mill, order of classes or grades at school institute going out for popping one's head in is used
Factory's unique identifier, is traced to the source probe quality index by probe measurement interpretation of result, probe quality report, finds probe quality
Problem is easy to correction in time, while the accuracy and reliability of automatic steelmaking system is ensured, realizes probe qualitative control, subtracts
Few quality problems, be truly realized it is evidence-based, it is active to trace back, be that probe production line is efficient, high-quality operation provides safeguard.
Embedded host is used to receive sublance data and be analyzed and processed, the measurement temperature specially in sublance data
Degree and oxygen voltage, using default computation model the parameters such as bath temperature, crystallization temperature, oxygen voltage, the carbon content of molten steel are calculated, then
It is that calculated supplemental characteristic is transmitted to client computer by the sublance data after process；Here between client computer and embedded host
Data communication is carried out by TCP and UDP communication modes.
Client computer is for the sublance data after reception processing and is shown, realizes real-time Data Transmission and platform measuring number
According to display；Data communication is carried out using Ethernet interface between each client computer, client computer passes through ether while receiving data
Data are uploaded to data server by net, to realize that distributed data is managed concentratedly.
Preferably, present invention additionally comprises PLC device, the sublance data acquisition subsystem is using PROFIBUS DP buses
Mode carries out data communication with PLC device, realizes PLC device control and data-transformation facility.
The present invention considers that Information Security, reliability, stability, autgmentability, disposal ability, resource utilization etc. are asked
Topic, and the characteristics of Oracle, database server is adopted into oracle database processing data.The present invention draws in Oracle
Shared SQL and multi thread server architecture are entered, in the resource occupation for reducing database the energy of database have been enhanced simultaneously
Power, is allowed on low-grade hardware and software platform just support more users with less resource, and can be with high-grade platform
Hundreds and thousands of users are supported, so as to meet the actual demand of user；And using the distributed data base ability of Oracle, make
User can pass through the data that network is more easily read and write in remote data storehouse, while also having good transplantability.The present invention's
The function of database server is：Data base administration, realizes system configuration with management, data access and renewal, data integrity
With data security management；Data retrieval and modification；Data are imported, derive management, and database structure is safeguarded, data recovery function
And performance monitoring；Data base concurrency runs, due in the same time, user's more than one of database being accessed, so database
Server must support parallel running mechanism, occur while processing multiple events.
The Web Application Server of the present invention disposes app application programs in tomcat, realizes display logic function, there is provided be
The services such as system operating right is arranged, remote real-time data inquiry, historical data retrieval, system remote maintenance.Because Web applications take
Business device platform operations are simple, therefore arrange app service self-startings.The function of Web Application Server of the present invention is：Equipment on-line
State-detection, heartbeat mechanism, system automatic correcting time, systematic parameter configuration, operating right is arranged, real time data monitoring, history number
According to retrieval, data analysis, data sheet statistics, inquiry and derivation, systematic function is detected and analyzed, probe measurement interpretation of result,
Probe quality report.
The remotely control subsystem of the present invention includes PC ends, mobile terminal and accessing wirelessly end；The PC ends, mobile terminal and nothing
Directly and Internet connection, accessing wirelessly end is also wirelessly connected with other PC ends and mobile terminal respectively for line sending and receiving end.User can
To pass through the remotely located user right of browser in remotely control subsystem, there is provided different operation ranks, realize respectively different
Operation content, realize remote parameter adjust and remote maintenance.
The present invention, in the case where original system service condition is not affected, supports standalone upgrade without the need for building Meteorological again, it is only necessary to
Upgrading software systems, without the need for laying cable or putting into a large amount of manpower and materials, technical staff is simple to operate.Reality not only can be inquired about
When measurement data, retrieve historical data, carry out beyond related statements operation, can also in real time understand national Ge great steel mills converters fortune
Market condition and probe measurement information, remote configuration system parameter, monitoring system performance and problem analysis, it is only necessary in remotely control
Subsystem is logged in by browser, and user just can in time judge each steel mill's system problem by data, remotely adjust system
Parameter, it is not necessary to especially set up system maintenance post in Ge great steel mills, is remotely capable of achieving system diagnostics and maintenance, reduces significantly
System failure time, reduces cost of labor and maintenance cost.
One of ordinary skill in the art will be appreciated that embodiment described here is to aid in reader and understands this
Bright principle, it should be understood that protection scope of the present invention is not limited to such especially statement and embodiment.This area
It is each that those of ordinary skill can make various other without departing from essence of the invention according to these technologies enlightenment disclosed by the invention
Plant concrete deformation and combine, these deformations and combination are still within the scope of the present invention.
Claims (10)
1. a kind of sublance data intelligent management system, it is characterised in that include：
Sublance data acquisition subsystem, for gathering sublance data, to showing after sublance Data Analysis Services, while by pair
Rifle data are uploaded to database server；
Database server, for receiving and store sublance data acquisition subsystem upload sublance data, according to Web application take
The control command that sends of business device enters line retrieval and modification operation to the sublance data for storing, and operating result is fed back to into Web should
Use server；
Web Application Server, for receiving the behaviour of control data that remotely control subsystem sends and database server feedback
Make result, control instruction is sent to database server according to control data, and to remotely control subsystem feedback operation result；
And remotely control subsystem, for sending control data to Web Application Server, receive Web Application Server feedback
Operating result.
2. sublance data intelligent management system as claimed in claim 1, it is characterised in that the sublance data acquisition subsystem
System includes multiple data acquisition units and the data acquisition unit embedded host for connecting and the client being connected with embedded host
Machine；The data acquisition unit is used to gather sublance data and transmit to embedded host；The embedded host is used to receive
Sublance data are simultaneously analyzed and processed, by the sublance data transfer after process to client computer；The client computer is used for reception processing
Rear sublance data are simultaneously shown.
3. sublance data intelligent management system as claimed in claim 2, it is characterised in that the embedded host is to sublance
Data are analyzed process and are specially：Measurement temperature and oxygen voltage in sublance data calculates the bath temperature of molten steel, knot
Brilliant temperature, oxygen voltage, carbon content parameter.
4. sublance data intelligent management system as claimed in claim 3, it is characterised in that the client computer by TCP and
UDP communication modes carry out data communication with embedded host.
5. sublance data intelligent management system as claimed in claim 4, it is characterised in that the sublance data acquisition subsystem
Data communication is carried out using Ethernet interface between each client computer in system.
6. sublance data intelligent management system as claimed in claim 5, it is characterised in that also including PLC device, the pair
Rifle data acquisition subsystem carries out data communication using PROFIBUS DP bus modes and PLC device.
7. sublance data intelligent management system as claimed in claim 6, it is characterised in that the database server is adopted
Oracle database.
8. sublance data intelligent management system as claimed in claim 7, it is characterised in that the Web Application Server exists
Tomcat disposes app application programs, and arranges app service self-startings.
9. sublance data intelligent management system as claimed in claim 8, it is characterised in that the remotely control subsystem bag
Include PC ends, mobile terminal and accessing wirelessly end；The PC ends, mobile terminal and wireless receiving and dispatching end are directly and Internet connection.
10. sublance data intelligent management system as claimed in claim 9, it is characterised in that the accessing wirelessly end also with
PC ends and mobile terminal wirelessly connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610784583.0A CN106651285A (en) | 2016-08-31 | 2016-08-31 | Sublance data intelligent management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610784583.0A CN106651285A (en) | 2016-08-31 | 2016-08-31 | Sublance data intelligent management system |
Publications (1)
| Publication Number | Publication Date |
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| CN106651285A true CN106651285A (en) | 2017-05-10 |
Family
ID=58853008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610784583.0A Pending CN106651285A (en) | 2016-08-31 | 2016-08-31 | Sublance data intelligent management system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110735015A (en) * | 2019-09-26 | 2020-01-31 | 武汉华枫传感技术股份有限公司 | Automatic measuring method and device for converter steelmaking sublance |
| CN110791608A (en) * | 2019-09-12 | 2020-02-14 | 武汉华枫传感技术股份有限公司 | Temperature-measuring carbon-determining oxygen-determining probe, system and tracking method based on two-dimensional code |
| CN112114556A (en) * | 2020-09-24 | 2020-12-22 | 山信软件股份有限公司 | Sublance operation monitoring method and system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101626351A (en) * | 2008-07-09 | 2010-01-13 | 青岛高校信息产业有限公司 | Multiprotocol data acquisition gateway |
| CN101686258A (en) * | 2008-09-22 | 2010-03-31 | 杭州创业软件股份有限公司 | Hospital information system integrated platform data transmitting system |
| CN105137926A (en) * | 2015-07-24 | 2015-12-09 | 电子科技大学 | Data acquisition system applied to wireless industrial interconnection |
-
2016
- 2016-08-31 CN CN201610784583.0A patent/CN106651285A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101626351A (en) * | 2008-07-09 | 2010-01-13 | 青岛高校信息产业有限公司 | Multiprotocol data acquisition gateway |
| CN101686258A (en) * | 2008-09-22 | 2010-03-31 | 杭州创业软件股份有限公司 | Hospital information system integrated platform data transmitting system |
| CN105137926A (en) * | 2015-07-24 | 2015-12-09 | 电子科技大学 | Data acquisition system applied to wireless industrial interconnection |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110791608A (en) * | 2019-09-12 | 2020-02-14 | 武汉华枫传感技术股份有限公司 | Temperature-measuring carbon-determining oxygen-determining probe, system and tracking method based on two-dimensional code |
| CN110735015A (en) * | 2019-09-26 | 2020-01-31 | 武汉华枫传感技术股份有限公司 | Automatic measuring method and device for converter steelmaking sublance |
| CN112114556A (en) * | 2020-09-24 | 2020-12-22 | 山信软件股份有限公司 | Sublance operation monitoring method and system |
| CN112114556B (en) * | 2020-09-24 | 2024-03-26 | 山信软件股份有限公司 | Method and system for monitoring operation of sublance |
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