CN106650841A - Intelligent production process management system - Google Patents
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- CN106650841A CN106650841A CN201610898528.4A CN201610898528A CN106650841A CN 106650841 A CN106650841 A CN 106650841A CN 201610898528 A CN201610898528 A CN 201610898528A CN 106650841 A CN106650841 A CN 106650841A
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- 238000004519 manufacturing process Methods 0.000 title abstract description 68
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 239000013307 optical fiber Substances 0.000 claims abstract description 5
- 239000000835 fiber Substances 0.000 claims description 18
- 230000003287 optical effect Effects 0.000 claims description 18
- 238000004891 communication Methods 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 7
- 230000006870 function Effects 0.000 claims description 4
- 239000013308 plastic optical fiber Substances 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 14
- 238000007726 management method Methods 0.000 description 20
- 238000004458 analytical method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000013439 planning Methods 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
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- 238000011161 development Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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- G—PHYSICS
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- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
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Abstract
The invention discloses an intelligent production process management system which comprises an RFID identification system, an optical fiber transmission system and a production workshop management system wherein the RFID identification system comprises an RFID card and an RFID working position machine. The RFID card is in signal connection with the RFID working position machine. The RFID identification system, through the optical fiber transmission system, is connected with the production workshop management system. The production workshop management system comprises a middle industrial control machine, a plurality of enterprise servers and a production workshop computer management platform. The plurality of enterprise servers are connected with a remote cloud terminal through an internet network. The system of the invention is innovatively designed and is highly intelligent. The system can realize the full recording of the every production link for an enterprise production process to realize the automatic identification and real time management of the manufactured products so that each procedure of the production process could be tracked in real time. Therefore, transparent production and refined production could be realized; and the management efficiency and management level of the enterprise are raised; at the same time, the production line becomes more flexible for the production in batches and for the production in a customized mode.
Description
Technical field
The present invention relates to Technical innova- tion technical field, specially a kind of intelligent Technical innova- tion system.
Background technology
The new round industrial revolution is industrialized and informationalized fusion, the planning of national intelligence manufacture, supply side reform analysis and
Current social economic environment has significant impact to fashion industry, with the rapid rapid development of China's economic, the consumption city of China
Field there occurs huge change, China become come it is Japan-US after the third-largest country of consumption of luxury goods, the youth one of Emphasis on personality
In generation, the middle class of quality is pursued, be gradually added into customization consumption industry, customization is no longer specific to rich and powerful people influential officials, advanced personalization
Customization has welcome good opportunity to develop in China.Belong to typical discrete type manufacture shape because the production process of fashion industry is various
Formula, and complex process, with progressively going deep into for personalized customization, the management difficulty of production process is consequently increased, and enterprise is rising
While level product structure, following some management problemses can be generally run into：Overall production link difficulty is larger, mainly by class
The experience of group leader；Workman's running time utilization rate is indefinite, and firewood objective data of reckoning by the piece is not abundant enough；Production process data
Amount is big, manual typing, accuracy and inefficiency, reliability it cannot be guaranteed that；Technique, complex procedures, customized production difficulty adds
Greatly, production efficiency is reduced, and production line is excessively rigid；Papery bar code is luxuriant and rich with fragrance, technique list uses inconvenience, its human cost and cost of manufacture
It is a no small cost consumption；The supporting dependence manual type of fashion industry, takes time and effort, and cannot ensure accuracy；Cannot
Monitor in real time production process, production scene state real-time control capability is not enough, and scheduling is according to not accurate enough；Quality information is delayed,
Cannot specific aim improve, it is impossible to carry out quality tracing；Order manufacturing schedule and workshop are in unclear, nothings such as product, completion data
Method accurately calculates downtime；Cannot monitor in real time production process, cost accounting is difficult, it is difficult to excavate valuable information with
Instructing manufacture is improved；Excessive in product species, production capacity judges inaccurate, and production links are opaque.
The content of the invention
It is an object of the invention to provide a kind of intelligent Technical innova- tion system, to solve above-mentioned background technology in propose
Problem.
For achieving the above object, the present invention provides following technical scheme：A kind of intelligent Technical innova- tion system, including
RFID identification system, fibre-optic transmission system (FOTS) and workshop management system, the RFID identification system include rfid card and
RFID station machines, the rfid card is provided with RFID tag, printed product key message on the RFID tag, the rfid card
It is bundled in work order, the rfid card connects RFID station machines by radio frequency signal, the RFID identification system passes through light
Fine Transmission system connects workshop management system, and the workshop management system includes middle industrial control host, multiple enterprises
Server and workshop compliant tube platform, the plurality of enterprise servers include the first enterprise servers, the second enterprise
Industry server, the 3rd enterprise servers, N enterprise servers, N is the integer more than 3, and the plurality of enterprise servers pass through
Intertnet network connection long-distance cloud terminals；The workshop management system connects electronic board by industrial control host.
Preferably, also including RFID database and workshop database, the RFID database, workshop database
Connect workshop compliant tube platform respectively.
Preferably, the fibre-optic transmission system (FOTS) includes level switch module, the first fiber optical transceiver, the second fiber optical transceiver
And signal shaping module, described level switch module one end connects the first communication interface, the level switch module other end
Connect the first fiber optical transceiver, first fiber optical transceiver connects the second fiber optical transceiver by plastic optical fiber, described second
Fiber optical transceiver connects the second communication interface by signal shaping module.
Preferably, shell body is included on the RFID station machines, the shell body upper end is provided with dual-mode antenna, the shell
Body front end face is provided with display screen, and the display screen lower section is provided with function button, control board, institute are provided with inside the shell body
State control board and be provided with microprocessor, data conversion module, display module, Flash modules, RAM memory modules, RFID readings
Writing module and wireless communication module, the microprocessor connect respectively data conversion module, display module, Flash modules,
RAM memory modules, RFID read-write module, the microprocessor connects fibre-optic transmission system (FOTS) by wireless communication module.
Compared with prior art, the invention has the beneficial effects as follows：
（1）Present configuration is novel in design, and intelligence degree is high, and can realize each link of whole enterprise's production procedure is carried out
Whole record, realizes the automatic identification in product and real-time management, so as to realize production process in each procedure it is real-time
Track, realize transparence production, lean production, the operating efficiency and level of enterprise production management are improved, while allowing production line more
Tool is flexible, also adapts to customize production model while batch production.
（2）The fibre-optic transmission system (FOTS) transmission speed for adopting of the invention is fast, strong antijamming capability, and efficiency of transmission is high, Neng Goujin
One step improves creation data efficiency of transmission.
（3）The RFID identification system that the present invention is adopted, compared with traditional barcode technology, its application in manufacturing industry will
Change the production management planning of manufacturing enterprise, be that Technical innova- tion level, improve production efficiency improve in enterprise so that difficult in the past
It is able to conveniently obtain and feeds back with the data of quantitative management, allows production process transparence, and then optimization to produce.
Description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the fibre-optic transmission system (FOTS) theory diagram of the present invention；
Fig. 3 is the RFID station machine structural representations of the present invention；
Fig. 4 is the RFID station machine control principle block diagrams of the present invention；
In figure：1st, rfid card；2nd, RFID station machines；3rd, middle industrial control host；4th, workshop compliant tube platform；5th, first
Enterprise servers；6th, the second enterprise servers；7th, the 3rd enterprise servers；8th, intertnet networks；9th, long-distance cloud terminal；10、
Industrial control host；11st, electronic board；12nd, RFID database；13rd, workshop database；14th, level switch module；15th, first
Fiber optical transceiver；16th, the second fiber optical transceiver；17th, signal shaping module；18th, the first communication interface；19th, plastic optical fiber；20、
Second communication interface；21st, shell body；22nd, dual-mode antenna；23rd, display screen；24th, function button；25th, control board；26th, it is micro-
Processor；27th, data conversion module；28th, display module；29th, Flash modules；30th, RAM memory modules；31st, RFID read-write mould
Block；32nd, wireless communication module；33rd, fibre-optic transmission system (FOTS).
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Fig. 1-4 are referred to, the present invention provides a kind of technical scheme：A kind of intelligent Technical innova- tion system, including RFID
Identifying system, fibre-optic transmission system (FOTS) 33 and workshop management system, RFID identification system includes rfid card 1 and RFID works
Position machine 2, rfid card 1 is provided with RFID tag, and printed product key message on RFID tag, rfid card 1 is bundled in work order,
Rfid card 1 connects RFID station machines 2 by radio frequency signal, and the present invention carries out data management, builds by RFID coded systems
The COM code system of vertical unified standard, it is ensured that from each unit material to the uniqueness of product.In arbitrary ring of production process
Section can correctly track source and the whereabouts of material；RFID identification system connects workshop by fibre-optic transmission system (FOTS)
Management system, workshop management system includes middle industrial control host 3, multiple enterprise servers and workshop compliant tube
Platform 4, multiple enterprise servers include the first enterprise servers 5, the second enterprise servers 6, the 3rd enterprise servers 7, N
Enterprise servers, N is the integer more than 3, and multiple enterprise servers connect long-distance cloud terminal 9 by intertnet networks 8；It is raw
Produce workshop management system and electronic board 11 is connected also including RFID database 12 and workshop database by industrial control host 10
13, RFID database 12, workshop database 13 connect respectively workshop compliant tube platform 4.The present invention is from production
Least unit and Grain Size Record production process information, fine-grained management is carried out by the participant to production process and product,
Production process digitlization is completed, so as to carrying out data analysis on the digitized basis of production process, excavating, production capacity point is obtained
Analysis, manufacturing schedule trend, risk profile, the quality of production and efficiency evaluation etc.；Can be Workshop Production mistake by process supervision
Journey according to employee, operation, the time, the dimensions such as product, order information unification management get up, obtain very accurate on this basis
The true production schedule, the plan of arranging an order according to class and grade, progress chasing, risk profile etc., while by detailed production process data, being produced
Quality is reviewed, in product process process analysis procedure analysis.
In the present embodiment, fibre-optic transmission system (FOTS) 33 includes level switch module 14, the first fiber optical transceiver 15, the second optical fiber
Transceiver 16 and signal shaping module 17, one end of level switch module 14 connects the first communication interface 18, level switch module
14 other ends connect the first fiber optical transceiver 15, and the first fiber optical transceiver 15 connects the second fiber optical transceiver by plastic optical fiber 19
16, the second fiber optical transceiver 16 connects the second communication interface 20, the Optical Fiber Transmission that the present invention is adopted by signal shaping module 17
System transfers speed is fast, strong antijamming capability, and efficiency of transmission is high, can further increase creation data efficiency of transmission.
In addition, in the present embodiment, shell body 21 is included on RFID station machines 2, the upper end of shell body 21 is provided with dual-mode antenna 22,
The front end face of shell body 21 is provided with display screen 23, and the lower section of display screen 23 is provided with function button 24, and control electricity is provided with inside shell body 21
Road plate 25, control board 25 is provided with microprocessor 26, data conversion module 27, display module 28, Flash modules 29, RAM
Memory module 30, RFID read-write module 31 and wireless communication module 32, microprocessor 26 connect respectively data conversion module 27,
Display module 28, Flash modules 29, RAM memory modules 30, RFID read-write module 31, microprocessor 26 passes through radio communication mold
The connection fibre-optic transmission system (FOTS) of block 32, the RFID identification system that the present invention is adopted, compared with traditional barcode technology, it is in manufacturing industry
In application will change manufacturing enterprise production management planning, be enterprise improve Technical innova- tion level, improve production efficiency,
So that the data for being difficult to quantitative management in the past are able to conveniently obtain and feed back, production process transparence is allowed, and then optimize
Production.
Present configuration is novel in design, and intelligence degree is high, and each link that can realize whole enterprise's production procedure is entered
The whole record of row, realizes the automatic identification in product and real-time management, so as to realize production process in each procedure reality
When tracking, realize transparence production, lean production, the operating efficiency and level of enterprise production management are improved, while allowing production line
It is more flexible, also adapt to customize production model while batch production.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding can carry out various changes, modification, replacement to these embodiments without departing from the principles and spirit of the present invention
And modification, the scope of the present invention be defined by the appended.
Claims (4)
1. a kind of intelligent Technical innova- tion system, including RFID identification system, fibre-optic transmission system (FOTS)（33）And workshop
Management system, it is characterised in that：The RFID identification system includes rfid card（1）With RFID station machines（2）, the rfid card
（1）RFID tag is provided with, printed product key message on the RFID tag, the rfid card（1）It is bundled in work order, institute
State rfid card（1）RFID station machines are connected by radio frequency signal（2）, the RFID identification system is by fibre-optic transmission system (FOTS)
（33）Connection workshop management system, the workshop management system includes middle industrial control host（3）, multiple enterprises services
Device and workshop compliant tube platform（4）, the plurality of enterprise servers include the first enterprise servers（5）, second
Enterprise servers（6）, the 3rd enterprise servers（7）, N enterprise servers, N is the integer more than 3, the plurality of enterprises service
Device passes through intertnet networks（8）Connection long-distance cloud terminal（9）；The workshop management system passes through industrial control host（10）
Connection electronic board（11）.
2. a kind of intelligent Technical innova- tion system according to claim 1, it is characterised in that：Also include RFID database
（12）With workshop database（13）, the RFID database（12）, workshop database（13）Connection respectively produces car
Between compliant tube platform（4）.
3. a kind of intelligent Technical innova- tion system according to claim 1, it is characterised in that：The fibre-optic transmission system (FOTS)
（33）Including level switch module（14）, the first fiber optical transceiver（15）, the second fiber optical transceiver（16）And signal shaping mould
Block（17）, the level switch module（14）One end connects the first communication interface（18）, the level switch module（14）It is another
The first fiber optical transceiver of end connection（15）, first fiber optical transceiver（15）By plastic optical fiber（19）Connect the second optical fiber receipts
Send out device（16）, second fiber optical transceiver（16）By signal shaping module（17）Connect the second communication interface（20）.
4. a kind of intelligent Technical innova- tion system according to claim 1, it is characterised in that：The RFID station machines
（2）It is upper to include shell body（21）, the shell body（21）Upper end is provided with dual-mode antenna（22）, the shell body（21）Front end face sets
There is display screen（23）, the display screen（23）Lower section is provided with function button（24）, the shell body（21）Inside is provided with control electricity
Road plate（25）, the control board（25）It is provided with microprocessor（26）, data conversion module（27）, display module（28）、
Flash modules（29）, RAM memory modules（30）, RFID read-write module（31）And wireless communication module（32）, the microprocessor
Device（26）Connect data conversion module respectively（27）, display module（28）, Flash modules（29）, RAM memory modules（30）、
RFID read-write module（31）, the microprocessor（26）By wireless communication module（32）Connection fibre-optic transmission system (FOTS).
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| CN201610898528.4A CN106650841A (en) | 2016-10-15 | 2016-10-15 | Intelligent production process management system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107221140A (en) * | 2017-06-14 | 2017-09-29 | 广州云峰信息科技有限公司 | A kind of business intelligence monitoring and early warning platform |
| CN108829046A (en) * | 2018-04-17 | 2018-11-16 | 姘磋储 | A kind of cloud control method of the hangar system based on technology of Internet of things |
| CN109144006A (en) * | 2018-09-08 | 2019-01-04 | 芜湖金光汽车配件有限责任公司 | A kind of real-time acquisition system of product on production line qualitative data |
| CN110245861A (en) * | 2019-06-13 | 2019-09-17 | 无锡中江彩印包装有限公司 | A kind of color box production management system based on data analysis |
| CN112536977A (en) * | 2020-11-13 | 2021-03-23 | 四川长虹智能制造技术有限公司 | Injection molding raw material feeding method, terminal equipment and feeding system |
| CN112784938A (en) * | 2021-02-04 | 2021-05-11 | 杭州优海信息系统有限公司 | Intelligent counting method for industrial big data-oriented process batch output |
| CN113419499A (en) * | 2021-07-22 | 2021-09-21 | 四川环龙技术织物有限公司 | Remote monitoring type papermaking mesh blanket production management control system and method thereof |
| CN113496126A (en) * | 2020-03-20 | 2021-10-12 | 陕西尚品信息科技有限公司 | RFID reader-writer, recording method, mobile terminal device and configuration method |
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| CN110245861A (en) * | 2019-06-13 | 2019-09-17 | 无锡中江彩印包装有限公司 | A kind of color box production management system based on data analysis |
| CN113496126A (en) * | 2020-03-20 | 2021-10-12 | 陕西尚品信息科技有限公司 | RFID reader-writer, recording method, mobile terminal device and configuration method |
| CN112536977A (en) * | 2020-11-13 | 2021-03-23 | 四川长虹智能制造技术有限公司 | Injection molding raw material feeding method, terminal equipment and feeding system |
| CN112784938A (en) * | 2021-02-04 | 2021-05-11 | 杭州优海信息系统有限公司 | Intelligent counting method for industrial big data-oriented process batch output |
| CN112784938B (en) * | 2021-02-04 | 2022-04-15 | 杭州优海信息系统有限公司 | Intelligent counting method for industrial big data-oriented process batch output |
| CN113419499A (en) * | 2021-07-22 | 2021-09-21 | 四川环龙技术织物有限公司 | Remote monitoring type papermaking mesh blanket production management control system and method thereof |
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Application publication date: 20170510 |