CN106647701A - Aero-engine controller BIT (Built-In Testing) method - Google Patents

Aero-engine controller BIT (Built-In Testing) method Download PDF

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Publication number
CN106647701A
CN106647701A CN201611145529.8A CN201611145529A CN106647701A CN 106647701 A CN106647701 A CN 106647701A CN 201611145529 A CN201611145529 A CN 201611145529A CN 106647701 A CN106647701 A CN 106647701A
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bit
controller
input
tests
test
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CN106647701B (en
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周鸿杰
蔡亚兵
汪兴
赵志堂
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Anhui Aviation Aviation Power Equipment Co Ltd
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Anhui Aviation Aviation Power Equipment Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0208Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
    • G05B23/0213Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24065Real time diagnostics

Abstract

The invention discloses an aero-engine controller BIT (Built-In Testing) method, which is characterized in that engine controller BIT hardware comprises an input signal processing circuit, an output signal processing circuit, a controller, a hardware testing circuit and a hardware feedback circuit; the input signal processing circuit and the output signal processing circuit receive signals of a sensor and a switch, perform processing on the received signals and input the processed signals to the controller; the controller judges the correctness of an input control portion of the controller according to the received signals; meanwhile, the controller calculates and processes the received signals through software and outputs the signals to the output signal processing circuit; the output signal processing circuit processes the output signals and feeds back the processed signals to the controller through the hardware feedback circuit; and the controller judges the correctness of an output control portion by combining the input signals, the output signals and the feedback signals.

Description

A kind of aero-engine control unit BIT method of testings
Technical field
The invention belongs to aeroengine control system development field technical field, is related to a kind of aero-engine control unit BIT method of testings.
Background technology
Engine controller is the control core of engine management system, and its basic function is with engine speed and load Based on, sensor signal is gathered, control instruction is sent to related executing agency after Mathematical Modeling calculating is processed, perform Predetermined control function, so that engine is in all the time optimal fired state under real-time working condition and extraneous condition of work.
With the application of large scale integrated circuit, modern electronic equipment becomes increasingly complex, once electronic equipment breaks down, Fault detect, Fault Isolation time are long, and maintenance load increases sharply, therefore its safe and reliable operation and rapid-maintenance just show Obtain particularly important.Aero-engine control unit built-in test (hereinafter referred to as BIT) is intended to by the circuit and program of control itself Fault diagnosis, Fault Isolation are completed, it can carry out automatic detection, diagnosis to the failure of equipment/internal system and isolate, and carry significantly Fault diagnosis efficiency and accuracy in high controller, so as to reduce maintenance cost, improves reliability.
The content of the invention
According to above the deficiencies in the prior art, the present invention proposes a kind of aero-engine control unit BIT method of testings, this Method of testing combined with hardware Redundancy Design and engine dual controller, it is real according to the running status and driver command of controller Now to controller hardware itself, outside input, the fault diagnosis of actuator, Fault Isolation.So as to ensure that controller can be quick It was found that failure, it is ensured that controller runs in most rational state, the security performance of engine control is improved..
In order to solve above-mentioned technical problem, the technical solution used in the present invention is:A kind of aero-engine control unit BIT is surveyed Method for testing, engine controller BIT test hardware includes input signal processing circuit, output signal processing circuit, controller, hard Part test circuit, hard wired feed back circuit, the input/output signal process circuit receives sensor, the signal of switch, and docks The signal for receiving is processed, and by the signal input after process to controller, controller judges control according to the signal for receiving Device processed is input into the correctness of control section, while output to output after controller processes the signal for receiving by software calculating Signal processing circuit, output signal processing circuit passes through hard wired feed back electronic feedback to control after processing output signal Device, controller combines input and output and feedback signal judges the correctness of output control part.The engine controller BIT is surveyed Examination hardware also includes multichannel analog input circuit, multi-channel digital input electricity respectively with input signal processing circuit connection Road, multichannel frequency input circuit;Multichannel analog input obtains engine sensor signal, and multi-channel digital input is obtained to be sent out Motivation external discrete input signal, multichannel frequency input obtains crankshaft sensor, camshaft-signal sensor frequency input signal.Institute State engine controller BIT tests and be divided into Three models, respectively go up electricity BIT tests, operation BIT tests, maintenance BIT tests; Upper electric BIT tests are intended to find the failure that engine control system is present before controller normally runs;Operation BIT tests are intended to It was found that the failure existed when engine control system normally runs;Maintenance BIT tests are intended to find engine control system after sale The failure existed during maintenance.The upper electric BIT tests are automatically performed by controller or driver triggers complete manually, run BIT Test is then detected that manually triggering is completed by after-sales service personnel for maintenance BIT tests by controller automatic cycle.The engine control Device BIT tests processed include controller BIT tests, the test of input signal BIT, input signal hardware modulate circuit BIT tests, output Signal hardware modulate circuit BIT tests, actuator BIT tests.In engine controller power-up state, BIT test systems will be entered The complete MCU BIT tests of line control unit, input signal hardware modulate circuit BIT tests, output signal hardware modulate circuit BIT Test;Normal operating condition is in engine controller, BIT test systems will be controlled device part MCU BIT tests, defeated Enter signal hardware modulate circuit BIT tests, output signal hardware modulate circuit BIT tests, actuator BIT tests;In engine Controller in maintenance self-inspection state when, BIT test systems will be controlled device it is complete MCU BIT test, input signal it is hard Part modulate circuit BIT tests, output signal hardware modulate circuit BIT tests.The method includes upper electric BIT patterns, operation BIT moulds Formula, maintenance BIT patterns;After electricity on controller, controller constantly detects power-on self-test on off state and maintenance self-test switch shape State with judge enter which kind of BIT pattern.After controller enters upper electric BIT patterns, controller is detected first to MCU, bag Include MCU storages, input/output interface;After MCU BIT tests terminate, controller returns corresponding failure generation according to test result Code;After the completion of MCU BIT tests, controller enables BIT test hardware capabilitys, and then carrying out itself input/output interface is carried out BIT is tested, and after the test of controller input/output interface terminates, controller returns corresponding failure code according to test result, After the completion of the test of controller input/output interface, controller enters operation BIT patterns.After controller enters operation BIT patterns, Controller real-time detection self-test switch state, when self-test switch state is effective, controller immediately exits from running BIT patterns, enters Enter upper electric BIT patterns;When self-test switch is invalid, controller continues to remain on BIT patterns.
Present invention has the advantages that:The present invention is realized to controller according to the running status and driver command of controller Hardware itself, outside input, the fault diagnosis of actuator, Fault Isolation.So as to ensure that controller can quickly find failure, protect Card controller runs in most rational state, improves the security performance of engine control.
Description of the drawings
The mark in the content and figure expressed by this specification accompanying drawing is briefly described below:
Fig. 1 is the BIT test system hardware structured flowcharts of the specific embodiment of the present invention.
Fig. 2 is the engine controller structure chart of the specific embodiment of the present invention.
Fig. 3 is the operation BIT test controller system signal flow graphs of the specific embodiment of the present invention.
Fig. 4 is the upper electricity/maintenance BIT test controller system signal flow graphs of the specific embodiment of the present invention.
Fig. 5 is the controller software FB(flow block) of the specific embodiment of the present invention.
Fig. 6 is the controller BIT mode handover procedures of the specific embodiment of the present invention.
Specific embodiment
Below against accompanying drawing, by the description to embodiment, for example involved each component of specific embodiment of the invention Shape, the mutual alignment between construction, each several part and annexation, the effect of each several part and operation principle, manufacturing process and Operate with method etc., is described in further detail, to help inventive concept, technology of the those skilled in the art to the present invention Scheme has more complete, accurate and deep understanding.
Feature 1:BIT test system hardwares are designed
Engine controller BIT test hardware is made up of three parts:Input/output signal process circuit, hardware testing electricity Road, hard wired feed back circuit.Input/output signal process circuit is received from controller (hereinafter referred to as MCU) or sensor, opened OFF signal, and the signal to receiving processes, afterwards by the signal input after process to MCU, MCU is according to receiving Signal judges that controller is input into the correctness of control section, while MCU is defeated after software calculating process by the signal for receiving Go out to output control hardware circuit, output control circuit is arrived after processing output signal by hard wired feed back electronic feedback MCU, MCU combine input and output and feedback signal judges the correctness of output control part, so as to realize that controller failure judges, Fault location.Feature 2:Engine controller BIT tests three kinds of mode of operations
Engine controller BIT tests are divided into Three models, respectively go up electricity BIT tests, operation BIT tests, maintenance BIT Test.Upper electric BIT tests are intended to find the failure that engine control system is present before controller normally runs;Operation BIT is surveyed Examination is intended to find the failure that engine control system exists when normally running;Maintenance BIT tests are intended to find engine control system The failure existed during system after-sales service.Upper electric BIT tests can be automatically performed by controller, it is also possible to be triggered manually by driver Complete, operation BIT tests are then detected by controller automatic cycle, maintenance BIT tests must be completed by after-sales service personnel triggering. Feature 3:The controller BIT tests of software and hardware all standing
Engine controller BIT tests include controller MCU BIT tests, the test of input signal BIT, input signal hardware Modulate circuit BIT tests, output signal hardware modulate circuit BIT tests, actuator BIT tests.They are different according to controller Running status is selectively performed, in engine controller power-up state, the BIT test systems MCU complete by device is controlled BIT tests, input signal hardware modulate circuit BIT tests, output signal hardware modulate circuit BIT tests;In engine control Device is in normal operating condition, and BIT test systems will be controlled the MCU BIT tests of device part, input signal hardware conditioning electricity Road BIT tests, output signal hardware modulate circuit BIT tests, actuator BIT tests;Maintenance is in engine controller certainly During inspection state, BIT test systems will be controlled the complete MCU BIT tests of device, input signal hardware modulate circuit BIT and survey Examination, output signal hardware modulate circuit BIT tests.
Fig. 1 clearly describes engine controller BIT test system complete structure figures, and wherein multichannel analog input is obtained Engine sensor signal is taken, multi-channel digital input obtains external engine discrete input signal, and multichannel frequency input is obtained Take crankshaft sensor, camshaft-signal sensor, other frequency input signals;Input signal processing circuit is carried out to all input signals Conditioning, and by the signal input after conditioning to processor;Processor draws output according to input signal by software control algorithm Signal, output signal drives actuator output through output signal processing circuit, drive circuit, while will be at output signal The output signal of reason circuit feeds back to processor carries out next step calculating and process.
Fig. 2 describes engine controller structure, by shown in figure, carries out the connection of engine controller each several part:
1) processor is connected with signal transacting with high-speed bus is driven through, signal condition with drive
2) drive including switching input reason, simulation input process, frequency input processing, flash, low side drives, full-bridge drives Dynamic, igniting drives, oil spout drives;
3) make signal condition and be driven into the rat tail of controller connector, and realize connection;
4) controller connector connection engine wiring harness connector;
5) engine wiring harness connector connection various sensor and actuators as depicted.
After the completion of connection, controller hardware system is completed, and controller is realized shown in Fig. 3/Fig. 4 by hardware and control software System signal flow graph, signal from sensor sequentially pass through engine wiring harness connector, controller connector, signal condition with Processor is driven into, within a processor the signal output for needing is calculated by control software, signal output sequentially passes through signal tune Reason and driving, controller connector, engine wiring harness connector, are finally reached the operation that actuator is realized needing, and realize starting Machine controller function.
Fig. 5 is controller BIT test software FB(flow block)s, describes the entire run that controller BIT tests each pattern Flow process.When on controller electricity after, controller constantly detect power-on self-test on off state and maintenance self-test switch state with judge into Which kind of BIT pattern entered.
When controller enter upper electric BIT patterns after, controller is detected first to MCU, including MCU storage, be input into it is defeated Outgoing interface;After MCU BIT tests terminate, controller returns corresponding failure code according to test result;MCU BIT have been tested Cheng Hou, controller enable BIT test hardware capability, then carrying out itself input/output interface carries out BIT tests, when controller it is defeated Enter after output interface test terminates, controller returns corresponding failure code, controller input/output interface according to test result After the completion of test, controller enters operation BIT patterns.
After controller enters operation BIT patterns, controller real-time detection self-test switch state, when self-test switch state has During effect, controller immediately exits from running BIT patterns, into upper electric BIT patterns;When self-test switch is invalid, controller continues to protect Hold operation BIT patterns.
Fig. 6 is between control BIT mode handover procedures, including upper electric BIT patterns, operation BIT patterns, maintenance BIT patterns Switching.
1. electricity BIT pattern switchings are gone up
On controller after electricity, controller detection self-test switch state, when self-test switch is effective, controller enters upper electricity BIT patterns;When self-test switch is invalid, controller enters wait state, when the stand-by period is more than the stand-by period is preset, Controller is directly entered electric BIT patterns;Controller real-time detection self-test switch state in running, when detecting self-inspection When switching effective, controller BIT patterns out of service, into power-on self-test pattern, when detecting self-test switch and being invalid, control It is maintained at operation BIT patterns.
Controller is entered after upper electric BIT patterns, and MCU BIT tests are carried out first;It is controlled after the completion of MCU BIT tests Device input/output BIT is tested.
1) MCU BIT tests
MCU BIT test be to complete the inspection to controller MCU functions, including MCU Flash, random storage region (with Lower abbreviation RAM), nonvolatile storage (hereinafter referred to as NvRam), input/output interface.Flash BIT tests have been read Whole Flash spatial datas simultaneously carry out data check and calculating, afterwards with the data check for being previously written Flash and compared Compared with to judge Flash data integrality;RAM BIT tests are the read-write capabilitys for checking ram space, and ram space circulation is carried out Read-write operation, compares reading data and is compared to judge RAM read-writes property with data are previously written;NvRam BIT tests are inspections The read-write capability in NvRAM spaces is looked into, when data writing operation is carried out to NvRAM spaces, simultaneously by this after the completion of data are write Write data check and write NvRam, read afterwards piece NvRam spatial datas and calculate read data verification and, and with The verification that is previously written and it is compared and judges NvRam readwrite performances;MCU input/output interfaces BIT tests are in controller input Carry out simultaneously during output test.
2) controller input and output BIT tests
Controller input and output BIT tests are completed to controller input and output and the inspection of MCU input/output functions, bag Include simulation input, numeral input, frequency input, numeral output, rate-adaptive pacemaker.Simulation input BIT test process is:Controller is obtained Analog signal is taken, MCU is input to by analog input signal process circuit, MCU collection of simulant signal module is to input simulation letter Number sampled, and sampled result is stored in by internal memory designated area by direct memory access module, MCU is according to sampled result The correctness of controller analog input signal process circuit and MCU simulation input interface functions is judged by software control algorithm. Numeral input BIT test process is:The data signal that controller output determines, the signal passes through digital output signal process circuit MCU digital input pins and controller digital input signals process circuit are fed back to, MCU is by comparing from digital output signal Reason electronic feedback feeds back to MCU signals and judges that controller numeral input is believed to MCU signals and Jing digital input signals process circuits Number process circuit, MCU digital input interfaces, the correctness of controller digital output signal process circuit function.Frequency is input into BIT Test process is:Controller output determines the frequency signal of frequency and dutycycle, and the signal is by frequency output signal process electricity Road feeds back to MCU input pins and controller frequency input signal process circuit, and MCU is by comparing from frequency output signal process Electronic feedback feeds back to MCU signals and judges controller frequency input signal to MCU signals and Jing frequency input signal process circuits Process circuit, MCU frequency input interfaces, the correctness of controller frequency output signal process circuit function.Numeral output BIT is surveyed Examination process is:Controller output determines the data signal of level, and the signal feeds back to MCU by digital output signal process circuit Input pin, MCU detect supplied with digital signal level state, and be compared with specified level judge MCU numeral outputs and The correctness of controller digital output signal process circuit function.Rate-adaptive pacemaker BIT test process is:Controller output determines frequency The frequency signal of rate and dutycycle, the signal feeds back to MCU input pins, MCU captures by frequency output signal process circuit The frequency and dutycycle of input frequency signal, and be compared with assigned frequency and dutycycle and judge MCU rate-adaptive pacemakers and control The correctness of device frequency output signal process circuit function.
2. BIT pattern switchings are run
After the completion of electricity BIT on controller, controller enters operation BIT patterns, in operation BIT patterns, completes MCU instructions Collection, the input of MCU clocks, sensor, actuator output BIT tests.Sensor input BIT is tested to cooling-water temperature sensor, air inlet pressure Force snesor, intake air temperature sensor, stick position sensor, TPS are tested.Actuator is exported BIT tests are tested fuel injector, ignition coil, electronic throttle.MCU instruction set BIT test process is:Calculated by software Method draws in real time the random number on the basis of system time, using this random number as adding, subtract, multiplication and division, bit manipulation computing it is defeated Enter, with the set time as cycle any of the above computing is carried out, and judge the correctness of operation result to judge MCU instruction set Integrality.MCU clock BIT test process is:MCU clocks and controller external hardware clock are carried out with the set time as cycle Relatively, the accuracy of MCU clocks is judged by comparative result.Sensor BIT test process is:MCU obtains sensor signal, and Physical values with practical significance are converted the signal into by software algorithm, by the physical values for obtaining and controller according to current The calculated physical values of combinations of states software algorithm are compared to judge the correctness of sensor signal.Actuator is exported BIT test process is:When actuator output is effective, the actuator output driving hardware of controller can real-time detection actuator shape State, the correctness that MCU passes through reading actuator condition adjudgement actuator.
3. BIT test switchings are keeped in repair
When on controller electricity after, controller detect maintenance self-test switch state it is effective when, controller enter maintenance BIT moulds Formula;When controller detect service switch state it is invalid when, controller enters waiting-timeout, when the stand-by period exceed preset After value, controller enters upper electric BIT states.Controller is entered after maintenance BIT patterns, and controller carries out electric BIT tests and transports The full content of row BIT tests.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that the present invention is implemented and do not receive aforesaid way Restriction, as long as employing the improvement of various unsubstantialities that method of the present invention design and technical scheme are carried out, or without changing Enter and the design of the present invention and technical scheme are directly applied into other occasions, within protection scope of the present invention.This The protection domain that bright protection domain should be limited by claims is defined.

Claims (9)

1. a kind of aero-engine control unit BIT method of testings, it is characterised in that engine controller BIT test hardware includes Input signal processing circuit, output signal processing circuit, controller, hardware testing circuit, hard wired feed back circuit, the input letter Number process circuit receives sensor, the signal of switch, and the signal to receiving is processed, by the signal input after process To controller, controller judges that controller is input into the correctness of control section according to the signal for receiving, while controller will connect Output signal processing circuit is arrived in the signal for receiving output after software calculating process, and output signal processing circuit is to output signal By hard wired feed back electronic feedback to controller after being processed, controller combines input and output and feedback signal judges output control The correctness of part processed.
2. aero-engine control unit BIT method of testings according to claim 1, it is characterised in that the engine control Device BIT tests hardware processed also includes multichannel analog input circuit, the multichannel number for connecting with input signal processing circuit respectively Word input circuit, multichannel frequency input circuit;Multichannel analog input obtains engine sensor signal, and multi-channel digital is defeated Enter to obtain external engine discrete input signal, it is defeated that multichannel frequency input obtains crankshaft sensor, camshaft-signal sensor frequency Enter signal.
3. aero-engine control unit BIT method of testings according to claim 1, it is characterised in that the engine control Device BIT tests processed are divided into Three models, respectively go up electricity BIT tests, operation BIT tests, maintenance BIT tests;Upper electric BIT tests It is intended to find the failure that engine control system is present before controller normally runs;Operation BIT tests are intended to find engine The failure existed when control system is normally run;Maintenance BIT tests are intended to find exist during engine control system after-sales service Failure.
4. aero-engine control unit BIT method of testings according to claim 1, it is characterised in that the upper electric BIT is surveyed Examination is automatically performed by controller or driver triggers complete manually, and operation BIT tests are then detected by controller automatic cycle, are keeped in repair By after-sales service personnel, manually triggering is completed for BIT tests.
5. aero-engine control unit BIT method of testings according to claim 1, it is characterised in that the engine control Device BIT tests processed include controller BIT tests, the test of input signal BIT, input signal hardware modulate circuit BIT tests, output Signal hardware modulate circuit BIT tests, actuator BIT tests.
6. aero-engine control unit BIT method of testings according to claim 5, it is characterised in that in engine control Device power-up state, BIT test systems will be controlled the complete MCU BIT tests of device, input signal hardware modulate circuit BIT and survey Examination, output signal hardware modulate circuit BIT tests;Normal operating condition is in engine controller, BIT test systems will be entered The MCU BIT tests of line control unit part, input signal hardware modulate circuit BIT tests, output signal hardware modulate circuit BIT are surveyed Examination, actuator BIT tests;When engine controller is in maintenance self-inspection state, it is complete that BIT test systems will be controlled device MCU BIT test, input signal hardware modulate circuit BIT test, output signal hardware modulate circuit BIT test.
7. aero-engine control unit BIT method of testings according to claim 1, it is characterised in that the method includes upper Electric BIT patterns, operation BIT patterns, maintenance BIT patterns;After electricity on controller, controller constantly detects that power-on self-test switchs shape State and maintenance self-test switch state with judge enter which kind of BIT pattern.
8. aero-engine control unit BIT method of testings according to claim 7, it is characterised in that when controller is entered After upper electric BIT patterns, controller is detected first to MCU, including MCU storages, input/output interface;When MCU BIT tests After end, controller returns corresponding failure code according to test result;After the completion of MCU BIT tests, controller enables BIT and surveys Examination hardware capability, then carrying out itself input/output interface carries out BIT tests, when the test of controller input/output interface terminates Afterwards, controller returns corresponding failure code according to test result, and after the completion of the test of controller input/output interface, controller enters Enter to run BIT patterns.
9. aero-engine control unit BIT method of testings according to claim 7, it is characterised in that when controller is entered After operation BIT patterns, controller real-time detection self-test switch state, when self-test switch state is effective, controller is immediately exited from Operation BIT patterns, into upper electric BIT patterns;When self-test switch is invalid, controller continues to remain on BIT patterns.
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CN109828175B (en) * 2019-03-14 2021-06-01 四川海特亚美航空技术有限公司 Built-in test method for electronic sequential assembly
CN109828175A (en) * 2019-03-14 2019-05-31 四川海特亚美航空技术有限公司 A kind of electronic sequence component built-in test method
CN110262302A (en) * 2019-04-11 2019-09-20 汉腾汽车有限公司 A kind of detection method of electric machine controller MCU
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CN111025942A (en) * 2019-12-13 2020-04-17 中国航空工业集团公司西安飞机设计研究所 MBIT control method for airplane multi-stage equipment
CN113094940A (en) * 2021-03-04 2021-07-09 中国电子产品可靠性与环境试验研究所((工业和信息化部电子第五研究所)(中国赛宝实验室)) Built-in test index determining method and built-in test method for aviation product
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