CN106647437B - Pipe gallery signal acquisition node execution controller based on Internet and monitoring method thereof - Google Patents

Pipe gallery signal acquisition node execution controller based on Internet and monitoring method thereof Download PDF

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Publication number
CN106647437B
CN106647437B CN201610871064.8A CN201610871064A CN106647437B CN 106647437 B CN106647437 B CN 106647437B CN 201610871064 A CN201610871064 A CN 201610871064A CN 106647437 B CN106647437 B CN 106647437B
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controller
data
measurement data
switch
network
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CN106647437A (en
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胡秉谊
田文文
刘璐辰
张萌
李蓝云
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Beijing Jiaotong University
Hengshui Yitong Pipe Industry Co Ltd
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Beijing Jiaotong University
Hengshui Yitong Pipe Industry Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/26Pc applications
    • G05B2219/2612Data acquisition interface
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

The invention provides an internet-based pipe gallery signal acquisition node execution controller and a monitoring method thereof, comprising the following steps: a network management module connected with the backbone network; the data receiving and transmitting interface is connected with each sensor in the node and the switch and the valve of each pipeline; the data processing module is used for processing the data, is connected with the network management module and the data receiving and transmitting interface respectively, and comprises: a first judging unit for judging whether the first judging unit is in the first state, judging whether the measured data is in a set range or not; the early warning unit is not in the set range, sends an alarm signal to the network management module, cancels the alarm signal when the set range is restored, and transmits measurement data before and after restoration to the network management module; and the execution unit is used for sending a control instruction to the switch and the valve of the pipeline corresponding to the alarm signal when the measurement data is not in the set range. The node execution controller monitors the measurement data of the node in real time and can control the actuators such as a switch, a valve and the like of the node.

Description

Pipe gallery signal acquisition node execution controller based on Internet and monitoring method thereof
Technical Field
The invention relates to the technical field of comprehensive pipe rack monitoring, in particular to an internet-based pipe rack signal acquisition node execution controller and a monitoring method thereof.
Background
The utility tunnel is laid in a long distance, a plurality of monitoring nodes and monitoring sections are required to be arranged in the utility tunnel, so as to collect and control the data of the pipeline flow information such as electric power, communication, fuel gas, water and the like.
The current pipe gallery data information acquisition technology is that acquired signals are sent to field executors by using various sensors, each field controller is respectively connected with a plurality of field executor devices for data exchange, data information (digital and analog information) is transmitted to a central control room for monitoring, and each field executor device is connected with the field controller by RS 485.
There are some problems associated with this data transmission scheme. Data adoption 485 bus transmitted by the speed is slower; the cable is laid for a long distance due to the excessive nodes, so that the technical difficulties of shielding, construction and the like are increased; the nodes are mutually independent and do not have an intelligent processing mechanism; the data of a plurality of nodes are simultaneously transmitted to the regional controller, so that line congestion is easy to occur, and the timeliness of data processing is reduced; when the data transmitted to the regional controller by the field executor device exceeds the dangerous threshold, the regional controller can only make a decision, but the field executor device cannot intelligently judge the abnormal situation and spontaneously make emergency operation.
In addition, the data transmission range of the existing pipe gallery mainly comprises subsystems, a monitoring backbone network and a monitoring platform, and real-time monitoring and specialized accident treatment on the internal operation condition of the pipe gallery can be realized. However, because multiple users including owners, factories and government monitoring departments have different knowledge demands on the operation condition of the pipe gallery, the prior art is not enough to realize the function of sharing all-dimensional data of the pipe gallery by multiple parties in the design of a data transmission mode.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide an internet-based piping lane signal acquisition node execution controller and a monitoring method thereof, which can monitor measurement data of each sensor of a node in real time and can control an actuator such as a switch and a valve of the node.
According to the invention in one aspect of the present invention, there is provided an internet-based piping lane signal acquisition node execution controller comprising: the network management module is connected to the backbone network in a wired mode or a wireless mode; a data transceiver interface comprising: the first interface is connected with each sensor in the node and transmits measurement data of each sensor to the data processing module; the second interface is connected with a switch and a valve of each pipeline of the pipe gallery in the node; the data processing module is respectively connected with the network management module and the data receiving and transmitting interface and comprises: a first judging unit that judges whether the measurement data is within a set range; the early warning unit is used for sending an alarm signal to the network management module when the measured data is not in the set range, canceling the alarm signal when the measured data is restored to the set range, and transmitting the measured data of each sensor before and after restoration to the network management module; and the execution unit is used for sending a control instruction to the data receiving and transmitting interface when the measured data is not in the set range, and transmitting the control instruction to the switch and the valve of the pipeline corresponding to the alarm signal through the data receiving and transmitting interface, wherein the control instruction enables the switch and the valve to be adjusted according to the direction of the measured data returning to the set range.
According to another aspect of the present invention, there is provided a method for performing node control by using the pipe lane signal acquisition node execution controller, including: collecting measurement data of each sensor in the node; judging whether the measured data is in a set range or not; if the measurement data is within the set range, transmitting the measurement data to a backbone network through a network management module; if the measured data is not in the set range, sending an alarm signal, sending the alarm signal to a backbone network through a network management module, sending a control instruction to a valve or a switch of a pipeline corresponding to the alarm signal through a data receiving and transmitting interface, and adjusting the valve or the switch; judging whether the measured data is restored to be within a set range; if the measurement data is recovered to the set range, the alarm signal is released, and the recovered measurement data is transmitted to a backbone network; and if the set range is not restored, sending the measurement data and the alarm signals before and after the switch or valve is adjusted to a backbone network.
Advantageous effects
The pipe gallery signal acquisition node execution controller provided by the invention places each sensor, the data processing module and the local equipment of the node in the same unit. When the sensor detects that the signal is abnormal, the data processing module can automatically carry out decision support and local early warning in the local area under the condition of providing authorization, so that the local intelligent control is realized. Decision making can be done intelligently even if disconnected from the zone controller.
The pipe gallery signal acquisition node execution controller uploads signal data of each interface of the data receiving and transmitting interface to the local area network through the network management module, and the data processing module can transmit the signal data to the public network after receiving the signal data. The invention can realize the monitoring of different emphasis of the multiparty users on the running conditions of the pipe gallery.
Each pipe lane signal acquisition node in the pipe lane signal acquisition node execution controller independently works and has a data storage function. When power is lost or the network is disconnected, the data processing module can temporarily store the acquired local information, and the data processing module resends the acquired local information after the communication connection of the data receiving and transmitting interface is successful, so that monitoring information is not missed.
Drawings
Other objects and results of the present invention will become more apparent and readily appreciated by reference to the following detailed description and claims, taken in conjunction with the accompanying drawings. In the drawings:
FIG. 1 is a block diagram of an Internet-based piping lane signal acquisition node execution controller of the present invention;
FIG. 2 is a schematic illustration of the node execution controller of the present invention disposed within a pipe lane;
FIG. 3 is a flow chart of a method for monitoring a piping lane using a piping lane signal acquisition node execution controller according to the present invention;
fig. 4 is a flow chart of a method of monitoring a pipe lane using the multiple node execution controller shown in fig. 2.
Detailed Description
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be evident, however, that such embodiment(s) may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more embodiments.
Various embodiments according to the present invention will be described in detail below with reference to the accompanying drawings.
Fig. 1 is a block diagram of a piping lane signal acquisition node execution controller based on the internet according to the present invention, and as shown in fig. 1, the piping lane signal acquisition node execution controller 100 is provided at a node of a piping lane, and includes:
the network management module 110 is connected to a backbone network, which is a network formed between the node execution controller 100 and the zone controller 10 (shown in fig. 2), by a wired or wireless manner;
the data transceiver interface 120 includes: a first interface 121 connected to each sensor 20 in the node by a wired or wireless manner, transmitting measurement data of each sensor 20 to the data processing module 130; a second interface 122 connected by wire or wirelessly to the switch 30 and valve 40 of each piping lane within the node;
the data processing module 130 is respectively connected to the network management module 110 and the data transceiver interface 120, and includes: a first judging unit 131 that judges whether or not the measurement data is within a set range; the early warning unit 132 sends an alarm signal to the network management module 110 when the measured data is not in the set range, cancels the alarm signal when the measured data is restored to the set range, and transmits the measured data acquired by the data transceiver interface 120 and the restored measured data to the network management module 110, wherein the alarm signal comprises an alarm type (temperature, water pressure, oxygen content, hydrogen sulfide gas content, methane content, humidity and the like), measured data and a node position; and an execution unit 133 for transmitting a control command to the data transceiving interface 120 when the measured data is not within the set range, and transmitting the control command to the switch 30 and the valve 40 of the pipeline corresponding to the alarm signal through the data transceiving interface 120, wherein the control command enables the switch 30 and the valve 40 to be adjusted according to the direction of returning the measured data to the set range, for example, when water leakage occurs in the waterway pipeline, the valve 40 can be screwed down, water leakage is reduced, and the water pressure is returned to the set range.
The pipe gallery signal acquisition node execution controller 100 is connected with and controls the execution mechanism (the switch 30 and the valve 40) through the data receiving and transmitting interface 120, so as to realize a local node control function in a local area; the data exchange with the sensor 20 is performed through the data transceiver interface 120, so as to achieve signal acquisition and processing in the local area.
Preferably, the data transceiver interface 120 further includes a third interface 123 for connecting to field actuator devices.
In addition, the node execution controller 100 may also implement connection between the high-speed network and the regional controller through the network management module 110, so as to exchange data to comprehensively evaluate the system characteristics.
Fig. 2 is a schematic view of the node execution controller of the present invention disposed within a pipe lane, as shown in fig. 2,
the plurality of pipe lane signal collecting node executing controllers 100 are connected in a cascade manner in the pipe lane 1, wherein any one node executing controller 100 is set as a current level controller 100a, the other node executing controller 100 on one side of the current level controller 100a close to the area controller 10 is set as a subsequent level controller 100b, the other node executing controllers 100 on the other side of the current level controller 100a are all set as a previous level controller 100c, the current level controller 100a is located between the previous level controller 100c and the subsequent level controller 100b, the node executing controllers are sequentially set as a previous level controller 100c from the area controller 10 in a sequence from far to near, and the alarm signal and the measurement data are transmitted from the previous level controller 100c to the subsequent level controller 100b step by step and then transmitted to the area controller 10.
Preferably, the data processing module 130 further includes: the second judging unit 134 judges whether the difference value of the measurement data of the similar sensor of the previous-stage controller 100c closest to the current-stage controller 100a is within the difference value setting range of the similar sensor, and when the difference value is not within the difference value setting range, sends an alarm signal to the network management module 110, and simultaneously sends control instructions to the valves 30 or the switches 40 corresponding to the alarm signal of each previous-stage controller 100c in sequence from the area controller 10 from the near to the far.
The pipe gallery signal acquisition node execution controller 100 of each node on the pipe gallery 1 CAN be connected to the area controller 10 through a CAN bus, so that the situation that each execution controller 100 is respectively connected with the area controller 10 is improved, the complexity of line laying is greatly reduced, wiring is simplified, the transmission speed is improved, and in addition, the interference of signals CAN be reduced due to the fact that digital signals are transmitted.
As shown in fig. 2, the sensor 20 includes a gas sensor 21, a temperature sensor 22, a humidity sensor 23, a flow sensor 24, a pressure sensor 25, a stress sensor 26, etc., the switch 30 includes a lamp switch 31, a circuit breaker 32, etc., and a certain branch line in the cable run of the piping lane can be disconnected by the circuit breaker 32; the valve 40 comprises a proportional regulating valve 41 and an on-off electromagnetic valve 42, and the flow of the water pipe line in the pipe gallery can be controlled through different proportional regulating valves 41, and the air inlet quantity of the exhaust fan in the pipe gallery can be regulated.
Preferably, the network management module 110, as shown in fig. 1 and 2, includes a first network interface 111, a second network interface 112, a switch 113 and an ethernet controller 114, where the first network interface 111 is connected to a front-stage controller 100c (a backbone network front-stage), the second network interface 112 is connected to a rear-stage controller 100b (in the case of the present-stage controller 100b closest to the regional controller 10, the second network interface 112 is connected to the regional controller 10 and is also the backbone network rear-stage), the switch 113 is connected between the first network interface 111 and the second network interface 112, an IP address routing table of each node is stored, the ethernet controller 113 is connected between the switch 113 and the data processing module 130, and the measured data and alarm signals are sent to a local area network, and the local area network is connected to a public network through dynamic IP.
Further, the network management module 110 preferably further includes a third network interface 115 connected to the network camera 50, and the network camera 50 converts the video information into a digital video stream and transmits the video information to the lan through the switch 113.
The regional controller 10 and all the pipe lane signal acquisition node execution controllers 100 are connected by a CAN bus, and are in one-to-one correspondence with the ports of each switch 113 by retrieving IP addresses in the routing table. Instead of having each field actuator device individually wired, the area controller 10 is connected.
In a preferred embodiment of the present invention, the components of the pipe lane signal acquisition node execution controller 100 are as follows:
the first network interface 111, the second network interface 112, and the third network interface 115 are twisted pair network interfaces with POE function, and are connected in series with the front-stage controller and the rear-stage controller, so as to establish an information high-speed channel, and form an internal local area network, such as RJ-45, between the node execution controllers;
the switch 113 is RTL8305SC;
the ethernet controller 114 is an embedded ethernet controller chip, for example, W5500;
the data processing module 130 includes one or more of a single chip microcomputer, a DSP and a PLC, preferably, the data processing module 130 includes an ATMEG128;
the first interface 121 is an asynchronous serial interface RS485, the second interface 122 is an I/O interface of the data processing module, the third interface 123 is an asynchronous serial interface RS-232, the connection between the data processing module 130 and the sensor 10 and the connection between the data processing module 130 and the actuator (the switch 30 and the valve 40) are realized through the interfaces, the data processing module 130 analyzes the data from the sensor, performs decision support such as early warning and emergency closing of the valve, and transmits the data to a plurality of monitoring clients through a network.
Preferably, the pipe gallery signal collecting node executing controller 100 further includes a power supply controller 140, converts the commercial power of 220V ac into 48V dc, realizes POE function, and simultaneously converts 48V into 3.3V to supply power to each chip, and after converting, supplies power to each pipe gallery signal collecting node executing controller, and drives each chip to work. The twisted pair interface has POE function, on the one hand, can drive the network camera 50 to work, and can also carry out the main network power supply of the controller 100 for the piping lane signal acquisition node, and provide the double guarantee after the power is lost, such as MAX5980.
The pipe lane signal acquisition node execution controller 100 is composed of a processor core, various chips, a local interface, a high-speed data network interface and the like.
The pipe gallery signal collecting node executing controller 100 is connected with the front and rear stages of the main network through a twisted pair interface to form a high-speed channel for information transmission, and an internal local area network among the node executing controllers is established. All the collected data and intelligent judgment and control information are transmitted through a high-speed channel, so that the communication problem of the current-stage controller and the communication problem of the front-stage controller and the rear-stage controller are solved.
The data processing module 130ATMEG128 can intelligently judge whether the monitoring data exceeds the threshold value, trigger the emergency state at the first time under the authorized state, send a command to the actuator to drive, and control the switch or the valve through the I/O port 123 to realize the on-site emergency control of the pipeline inside the pipe gallery. Meanwhile, the early warning report is transmitted to the regional controller 10 through a high-speed information channel, and decision support and subsequent processing are carried out by the regional controller 10.
The regional controller 10 can be connected to a public network through a router, and after each party acquires partial information which the party wants to know, related personnel can take emergency measures in time for emergency. The controller 10 responds to the command sent by the operator through the internet, and then the controller 10 reversely transmits data to the pipe rack signal acquisition node to transmit a further operation command to the controller 100, so as to carry out subsequent accident handling or send professionals to the site directly to remove faults.
Fig. 3 is a flowchart of a method for monitoring a pipe lane by using the pipe lane signal acquisition node execution controller according to the present invention, as shown in fig. 3, the monitoring method includes:
in step S310, measurement data of each sensor 20 in the node is collected, wherein the measurement data includes air pressure, water pressure, concentration of flammable and toxic gas, temperature, humidity, brightness, gas flow rate, etc. of the piping lane ring;
in step S320, it is determined whether the measurement data is within a set range, which is set according to the kind of sensor, seasonal variation, external environment, etc., for example, when the summer rainfall is large, the value of the set range of the water pressure may be increased, and for example, when heating, the value of the set range of the temperature may be increased;
if the measurement data is within the set range, in step S330, the measurement data is transmitted to a backbone network through a network management module;
if the measurement data is not within the set range, in step S340, an alarm signal is sent to the backbone network through the network management module, and a control command is sent to the valve 40 or the switch 30 of the pipeline corresponding to the alarm signal through the data transceiver interface 120;
adjusting the valve 40 or the switch 30 of the pipeline, and judging whether the measured data is restored to be within a set range in step S350;
if the measurement data is restored to the set range, the alarm signal is released and the restored measurement data is transmitted to the backbone network in step S360;
if the set range is not restored, the measurement data and the alarm signal before and after the adjustment of the switch 30 or the valve 40 are transmitted to the backbone network at step S370.
Preferably, the monitoring method further comprises:
transmitting the alarm signal and the measurement data to the local area network through the switch 113 and the ethernet controller 114;
the local area network is connected with the public network through dynamic IP;
each authorized customer monitoring the piping lane running condition accesses the public network through the intelligent terminal to obtain the alarm signal and the measurement data;
the feedback signal of the intelligent terminal is sent to the pipe gallery signal acquisition node execution controller 100 through the public network, and is transmitted to the data processing module 130 through the network management module 110 of the node execution controller 100;
the data processing module 130 sends a control command to the switch 30 or the valve 40 corresponding to the early warning signal through the data transceiver interface 120 according to the feedback signal.
FIG. 4 is a flow chart of a method for monitoring a pipe lane using the multiple node execution controller of FIG. 2, as shown in FIG. 4, the monitoring method comprising:
in step S400, the node execution controller 100 farthest from the zone controller 10 is set as the preceding-stage controller 100c;
in step S410, it is determined whether the measurement data of the front-stage controller 100c is within a set range;
if the measurement data is within the set range, the measurement data is transmitted to the present-stage controller 100a in step S420;
if not, in step S430, an alarm signal and the measurement data are sent to the present-stage controller 100a, and a control command is sent to the switch 30 or the valve 40 of the pipeline connected to the previous-stage controller 100c and corresponding to the alarm signal;
after the switch 30 or the valve 40 is adjusted according to the control command, in step S431, it is determined whether the measurement data is restored to the set range;
if the set range is restored, in step S432, the alarm signal is released, and the restored measurement data is transmitted to the present-stage controller 100a;
if the set range is not restored, in step S433, the measured data and the alarm signal before and after the adjustment of the switch 30 or the valve 40 are transmitted to the zone controller 10 through the rear controller 100b;
in step S440, it is determined whether the difference between the measurement data of the similar sensors of the previous-stage controller 100c and the current-stage controller 100a is within a difference setting range of the similar sensors, the difference setting range being set according to the type of sensor, the external environment change, etc., for example, when a certain area is constructed, the difference setting range of the water pressure can be increased;
when the difference is not within the difference setting range, in step S450, the present stage controller sends an alarm signal, measurement data of the previous stage controller and the present stage controller, and the difference to the subsequent stage controller, and simultaneously sends the alarm signal to the previous stage controller 100c, and the previous stage controller 100c sends a control instruction corresponding to the alarm signal to a corresponding valve or switch to perform adjustment;
after the switch or valve is adjusted according to the control command, in step S451, it is determined whether the difference value is restored to be within the difference value setting range;
if the difference value setting range is restored, the alarm signal is released and the restored measurement data is transmitted to the rear-stage controller 100b in step S453;
if the difference setting range is not restored, in step S452, the measurement data and the alarm signal before and after the switch or valve adjustment are transmitted to the zone controller 10 through the rear controller 100c;
if the difference is within the difference setting range, in step S460, the measurement data of the preceding stage controller 100c and the present stage controller 100a and the difference are transmitted to the succeeding stage controller 100b;
in step S470, the above-mentioned current level controller is used as a previous level controller, the above-mentioned process is repeated, the monitoring of all the node execution controllers is completed step by step, for example, as shown in fig. 2, when the measured data of each sensor of each node in the pipe gallery 1 is not in the set range of the difference value, the current level controller 100a and the next level controller 100b are transmitted step by step, wherein when the difference value is not in the set range of the difference value or the measured data is not in the set range of the difference value, the previous level controller 100c has another previous level controller 100c in the direction away from the area controller 10, the valves are sequentially screwed down in the order of being far from the area controller 10, and when the measured data is changed from the area controller 10, the valves are checked step by step, i.e. the nodes which are not in the same as the point where the measured data is changed from being close to being in the area controller 10, for example, the water line is not in the set up to be in the set range of the difference value, for example, if the water line is not in the point where the measured data is not in the set up to be in the same as the water line, and if the water line is not in the point where the water line is not in the set, and if the water line is not in the same condition, and if the water line is not in the state, and the water line is not in the condition of being completely different from the water line.
In the above monitoring method, the data is transmitted step by step when the data and the alarm signal are measured, and the data between the two adjacent nodes are compared by the execution controller 100, so that the pseudo alarm signal can be prevented, for example, when a certain area is constructed, the water pressures of a plurality of nodes in the area are lower than the set range, but the difference value of the water pressures of the adjacent nodes is within the difference value set range, and the maintenance is not required at this time.
In addition, in the above-described monitoring method, each preceding controller 100c before the current controller 100a in which an abnormality has occurred can be checked step by step, and the abnormality can be eliminated by the self-check, and even if the abnormality has not been eliminated, the preceding controller 100c in which an abnormality has occurred can be determined, and maintenance of all the preceding controllers 100c is avoided.
While the foregoing disclosure shows exemplary embodiments of the invention, it should be noted that various changes and modifications could be made herein without departing from the scope of the invention as defined by the appended claims. The functions, steps and/or actions of the method claims in accordance with the embodiments of the invention described herein need not be performed in any particular order. Furthermore, although elements of the invention may be described or claimed in the singular, the plural is contemplated unless limitation to the singular is explicitly stated.

Claims (6)

1. A method for pipe lane monitoring using a pipe lane signal acquisition node execution controller, the pipe lane signal acquisition node execution controller comprising:
the network management module is connected to the backbone network in a wired mode or a wireless mode; the system comprises a first network interface, a second network interface, a switch and an Ethernet controller, wherein the first network interface is connected with a front-stage controller, the second network interface is connected with a rear-stage controller, the switch is connected between the first network interface and the second network interface, an IP address routing table of each node is stored, the Ethernet controller is connected between the switch and a data processing module, alarm signals and measurement data are sent to a local area network, and the local area network is connected to a public network through dynamic IP;
the data receiving and transmitting interface is used for placing each sensor, the data processing module and the local equipment of the node in the same unit; comprising the following steps: the first interface is connected with each sensor in the node and transmits measurement data of each sensor to the data processing module; the second interface is connected with a switch and a valve of each pipeline of the pipe gallery in the node; a third interface connected with the field executor equipment at the same node;
the data processing module is respectively connected with the network management module and the data receiving and transmitting interface and is used for monitoring the measurement data of each sensor, and when the sensor monitors that the signal is abnormal, decision support and local early warning are carried out in the local area under the condition of spontaneously providing authorization, so that the local intelligent control is realized; comprising the following steps: a first judging unit that judges whether the measurement data is within a set range; the early warning unit is used for sending an alarm signal to the network management module when the measured data is not in the set range, canceling the alarm signal when the measured data is restored to the set range, and transmitting the measured data of each sensor before and after restoration to the network management module; the execution unit is used for sending a control instruction to the data receiving and transmitting interface when the measured data is not in the set range, and sending the control instruction to a switch and a valve of a pipeline corresponding to the alarm signal through the data receiving and transmitting interface, wherein the control instruction enables the switch and the valve to be adjusted according to the direction of the measured data returning to the set range;
the pipe gallery signal acquisition node execution controllers of all the nodes on the pipe gallery are connected to the regional controller through a CAN bus, a plurality of pipe gallery signal acquisition node execution controllers are connected in cascade, one node execution controller is set to be a primary controller, the other node execution controller on one side, close to the regional controller, of the primary controller is set to be a secondary controller, the other node execution controllers on the other side of the primary controller are set to be a primary controller, the primary controller is located between the primary controller and the secondary controller, and measurement data and alarm signals are transmitted from the primary controller to the secondary controller step by step;
the method comprises the following steps:
collecting measurement data of each sensor in the node;
judging whether the measured data is in a set range or not;
if the measurement data is within the set range, transmitting the measurement data to a backbone network through a network management module;
if the measured data is not in the set range, sending an alarm signal, sending the alarm signal to a backbone network through a network management module, sending a control instruction to a valve or a switch of a pipeline corresponding to the alarm signal through a data receiving and transmitting interface, and adjusting the valve or the switch;
judging whether the measured data is restored to be within a set range;
if the measurement data is recovered to the set range, the alarm signal is released, and the recovered measurement data is transmitted to a backbone network;
and if the set range is not restored, sending the measurement data and the alarm signals before and after the switch or valve is adjusted to a backbone network.
2. A method for pipe lane monitoring using a plurality of pipe lane signal acquisition node execution controllers, the pipe lane signal acquisition node execution controllers comprising:
the network management module is connected to the backbone network in a wired mode or a wireless mode; the system comprises a first network interface, a second network interface, a switch and an Ethernet controller, wherein the first network interface is connected with a front-stage controller, the second network interface is connected with a rear-stage controller, the switch is connected between the first network interface and the second network interface, an IP address routing table of each node is stored, the Ethernet controller is connected between the switch and a data processing module, alarm signals and measurement data are sent to a local area network, and the local area network is connected to a public network through dynamic IP;
the data receiving and transmitting interface is used for placing each sensor, the data processing module and the local equipment of the node in the same unit; comprising the following steps: the first interface is connected with each sensor in the node and transmits measurement data of each sensor to the data processing module; the second interface is connected with a switch and a valve of each pipeline of the pipe gallery in the node; a third interface connected with the field executor equipment at the same node;
the data processing module is respectively connected with the network management module and the data receiving and transmitting interface and is used for monitoring the measurement data of each sensor, and when the sensor monitors that the signal is abnormal, decision support and local early warning are carried out in the local area under the condition of spontaneously providing authorization, so that the local intelligent control is realized; comprising the following steps: a first judging unit that judges whether the measurement data is within a set range; the early warning unit is used for sending an alarm signal to the network management module when the measured data is not in the set range, canceling the alarm signal when the measured data is restored to the set range, and transmitting the measured data of each sensor before and after restoration to the network management module; the execution unit is used for sending a control instruction to the data receiving and transmitting interface when the measured data is not in the set range, and sending the control instruction to a switch and a valve of a pipeline corresponding to the alarm signal through the data receiving and transmitting interface, wherein the control instruction enables the switch and the valve to be adjusted according to the direction of the measured data returning to the set range;
the pipe gallery signal acquisition node execution controllers of all the nodes on the pipe gallery are connected to the regional controller through a CAN bus, a plurality of pipe gallery signal acquisition node execution controllers are connected in cascade, one node execution controller is set to be a primary controller, the other node execution controller on one side, close to the regional controller, of the primary controller is set to be a secondary controller, the other node execution controllers on the other side of the primary controller are set to be a primary controller, the primary controller is located between the primary controller and the secondary controller, and measurement data and alarm signals are transmitted from the primary controller to the secondary controller step by step;
the method comprises the following steps:
setting a node execution controller farthest from the area controller as a front-stage controller;
judging whether the measurement data of the front-stage controller is in a set range or not;
if the alarm signal and the measurement data are not in the set range, sending an alarm signal and the measurement data to the current-stage controller, and simultaneously sending a control instruction to a switch or a valve of a pipeline connected with the previous-stage controller and corresponding to the alarm signal;
after the switch or the valve is adjusted according to the control instruction, judging whether the measured data is restored to a set range;
if the set range is restored, the alarm signal is released, and the restored measurement data is transmitted to the current level controller;
if the set range is not restored, the rear-stage controller sends the measuring data and the alarm signals before and after the switch or valve is adjusted to the regional controller;
if the measurement data is within the set range, sending the measurement data to the current level controller;
judging whether the difference value of the measurement data of the similar sensors of the previous-stage controller and the current-stage controller is within the difference value setting range of the similar sensors or not;
if the difference value is within the difference value setting range, sending the measurement data of the front-stage controller and the current-stage controller and the difference value to the rear-stage controller;
when the difference value is not in the difference value setting range, sending an alarm signal, measurement data of a front-stage controller and a current-stage controller and the difference value to a rear-stage controller, and simultaneously sending the alarm signal to the front-stage controller, wherein the front-stage controller sends a control instruction corresponding to the alarm signal to a corresponding valve or switch for adjustment;
after the switch or the valve is adjusted according to the control instruction, judging whether the difference value is restored to be within the difference value setting range;
if the difference value is recovered to the set range of the difference value, the alarm signal is released, and the recovered measurement data is transmitted to a later-stage controller;
if the difference value is not recovered to the set range, the rear-stage controller sends the measurement data and the alarm signal before and after the switch or valve is adjusted to the regional controller;
and repeating the process by taking the current-stage controller as a previous-stage controller, completing the monitoring of all node execution controllers step by step, and transmitting the measurement data of each sensor of each node in the pipe gallery step by step through the previous-stage controller, the current-stage controller and the next-stage controller, wherein when the previous-stage controller with the difference value not in the difference value setting range or the measurement data not in the setting range is provided with another previous-stage controller in the direction away from the regional controller, sequentially adjusting the valves or switches of each previous-stage controller according to the sequence from the regional controller from near to far.
3. The method of piping lane monitoring using a plurality of piping lane signal acquisition node executing controllers according to claim 1 or 2, further comprising:
transmitting the alarm signal and the measurement data to a local area network through a switch and an Ethernet controller;
the local area network is connected with the public network through dynamic IP;
each authorized customer monitoring the piping lane running condition accesses the public network through the intelligent terminal to obtain the alarm signal and the measurement data;
and the feedback signal of the intelligent terminal is sent to the pipe gallery signal acquisition node execution controller through the public network.
4. The method of performing a pipe lane monitoring by a controller using a plurality of pipe lane signal acquisition nodes according to claim 1 or 2, wherein the first network interface and the second network interface are twisted pair network interfaces with POE functionality.
5. The method of piping lane monitoring using a plurality of piping lane signal acquisition node executing controllers according to claim 1 or 2, wherein the data processing module further comprises: and the second judging unit judges whether the difference value of the measurement data of the similar sensors of the preceding-stage controller and the current-stage controller closest to the current-stage controller is within a difference value setting range of the similar sensors, and when the difference value is not within the difference value setting range, the second judging unit sends an alarm signal to the network management module, and simultaneously, sequentially sends the alarm signal to each preceding-stage controller according to the sequence from the near to the far of the regional controller, and each preceding-stage controller sequentially sends a control instruction to a valve or a switch corresponding to the alarm signal according to the alarm signal.
6. The method of performing a controller for pipe lane monitoring using a plurality of pipe lane signal acquisition nodes according to claim 1 or 2, wherein the sensors comprise one or more of a gas sensor, a temperature sensor, a humidity sensor, a flow sensor, a pressure sensor, and a stress sensor; the switch comprises a lamp switch and a circuit breaker; the valve comprises a proportional regulating valve and an on-off electromagnetic valve.
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