CN106643493A - Online detection mechanism - Google Patents
Online detection mechanism Download PDFInfo
- Publication number
- CN106643493A CN106643493A CN201611109048.1A CN201611109048A CN106643493A CN 106643493 A CN106643493 A CN 106643493A CN 201611109048 A CN201611109048 A CN 201611109048A CN 106643493 A CN106643493 A CN 106643493A
- Authority
- CN
- China
- Prior art keywords
- product
- light source
- sighting devices
- rotating disk
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0608—Height gauges
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
An online detection mechanism includes a CCD vision device and a laser device, an integrated light source library disposed beside the CCD vision device, a six-axis robot and a multi-dimensional displacement device. The robot obtains products from a production line and moves the products to the opposite of the CCD vision device and the laser device. The integrated light source library allocates corresponding light sources to the products. Driven by the multi-dimension displacement device, the CCD vision device moves relative to the products, takes image and implements size measurement in the horizontal direction. The laser device moves relative to the products and implements size measurement in the vertical direction. The online detection mechanism can perform online quick detection on multi-dimension sizes of bulk components and components and a defect of poor detection efficiency of a traditional detection device is made up.
Description
Technical field
The present invention relates to the detection of product, and in particular to the testing equipment and method of product.
Background technology
For the detection of product, the such as detection of horizontal size, the detection of vertical segment difference, conventional detection devices can only be in experiment
Under room environmental, carried out by way of artificial sampling observation, turn-over, positioning, inefficiency.
The content of the invention
Technical problem solved by the invention：How product to be detected on a production line, to improve Product checking
Efficiency.
To solve above-mentioned technical problem, the present invention provides following technical scheme：A kind of on-line checking mechanism, including to product
CCD sighting devices, the light source positioned at CCD sighting device sides, grabbing device and the shift unit for being detected；The crawl dress
The product for putting crawl is located at the opposite of CCD sighting devices, and the shift unit orders about product and CCD sighting devices make relative shifting
It is dynamic.
By above-mentioned technical proposal, grabbing device captures product from production line, moves to the opposite of CCD sighting devices, is moving
Under the driving of position device, CCD sighting devices opposing product walking, capture completes the measurement of specified size.
The grabbing device includes six-joint robot, the take-off assembly on six-joint robot.
The CCD sighting devices are arranged on Z axis lifting module, and Z axis lifting module is arranged on Y-axis translation module, Y-axis
Translation module is arranged on X-axis translation module.Above-mentioned Z axis lifting module, Y-axis translation module, X-axis translation module constitute institute above
The shift unit stated.
The CCD sighting devices are located at the lower section that grabbing device captures product, and the quantity of the light source is two or more,
Two or more light source includes two or more light sources, and all light sources are arranged on rotating disk.The smooth source category includes coaxial light source, ring
Shape light source, strip source.By the measurement demand of product, system allocates light source according to setting program, and the rotating disk of rotation is by institute's light requirement
Source is transferred near CCD sighting devices, and product is illuminated.
The rotating disk is arranged on Y-axis translation module, and on Y-axis translation module driving element is provided with, and driving element passes through
Transmission mechanism driving rotating disk rotates.Each light source is arranged on crane, and crane activity is plugged on rotating disk, the lower section of rotating disk
The jacking component for ordering about crane rising is provided with, jacking component is arranged on Y-axis translation module.The rotating disk of rotation is by required light source
It is transferred near CCD sighting devices, by its jacking, thereon square product is illuminated jacking component for the light source contraposition of rise.
Laser apparatus are installed, laser apparatus have smoothing product and detection product Vertical Square on the Y-axis translation module
To the function of dimension difference.X-axis translation module, Y-axis translation module drive laser apparatus and laser head thereon according to setting road
Footpath, setting step pitch take a little on product, afterwards, the radium-shine measurement data of software processing, and automatically levelling product.The laser apparatus
The also flatness on detectable product surface by way of taking a little, or, the difference in height of product top bar is detected, or, detection
Other sizes with difference in height on product.
The technique effect of the present invention is as follows：
First, on-line quick detection part volume, the shortcoming for overcoming conventional detection devices detection efficiency low.
Second, the multiaspect detection of parts is completed, the present invention picks and places and overturns product, CCD visions by six-joint robot
Device completes the detection of Product Level direction size, and laser apparatus complete the detection of product vertical direction size.
3rd, across visual field detection, shift unit orders about product and CCD sighting devices make relative movement, overcomes large scale to examine
Survey the limitation for needing multiple CCD sighting devices just can complete.
4th, integrated optical source storehouse overcomes different parts, different characteristic to configure different vision hardwares, and what is wasted time and energy lacks
Point, in real time allotment and selection light source, meet capture requirement.
Description of the drawings
Below in conjunction with the accompanying drawings the present invention is described further：
Fig. 1 is that this has a kind of dimensional structure diagram of on-line checking mechanism；
Fig. 2 is to observe the dimensional structure diagram obtained by the on-line checking mechanism from the lower right corner in Fig. 1；
Fig. 3 is to observe the planar structure schematic diagram obtained by the on-line checking mechanism from the lower right corner in Fig. 1；
Fig. 4 is to observe the dimensional structure diagram obtained by the on-line checking mechanism from the upper left corner in Fig. 1；
Fig. 5 is the structural representation in integrated optical source storehouse 600 in Fig. 1；
Fig. 6 is to observe the structural representation of the gained of the integrated optical source storehouse 600 from rear in Fig. 5；
Fig. 7 is to observe the structural representation of the gained of the integrated optical source storehouse 600 from upper left side in Fig. 5.
Symbol description in figure：
10th, CCD sighting devices；
20th, six-joint robot；21st, take-off assembly；
30th, Z axis lifting module；
40th, Y-axis translation module；41st, the second translation stage；
50th, X-axis translation module；51st, the 3rd translation stage；
600th, integrated optical source storehouse；601st, coaxial light source；602nd, annular light source；603rd, strip source；
60th, rotating disk；61st, crane；62nd, support；63rd, driven gear；64th, driving gear；65th, the first motor；66th, lead
Set；67th, buffer；68th, jacking cylinder；69th, rotary shaft；
70th, laser apparatus.
Specific embodiment
With reference to Fig. 1 to Fig. 4, a kind of on-line checking mechanism, including CCD sighting devices 10 and laser apparatus 70, regard positioned at CCD
Feel integrated optical source storehouse 600 and the grabbing device of device side.
The CCD sighting devices 10, laser apparatus 70 and integrated optical source storehouse 600 are arranged on shift unit.
The shift unit includes that Z axis lift module 30, and Z axis lifting module is arranged on Y-axis translation module 40, and Y-axis is put down
Shifting formwork group is arranged on X-axis translation module 50.The CCD sighting devices 10 are arranged on Z axis lifting module 30, the radium-shine dress
Put 70 to be arranged on Y-axis translation module 40.Wherein, Z axis lifting module 30 includes vertical first screw body, Y-axis translation
Module 40 includes the second screw body, second translation stage 41 on the second screw body of level longitudinal direction；X-axis translates mould
Group 50 includes the 3rd screw body, the 3rd translation stage 51 on the 3rd screw body of horizontal cross；The Y-axis translation
Module is arranged on the 3rd translation stage 51, and the Z axis lifting module is arranged on the second translation stage 41.
The grabbing device includes six-joint robot 20, the take-off assembly 21 on six-joint robot.Take-off assembly
On product be located at the top of CCD sighting devices 10 and laser apparatus 70.
With reference to Fig. 5 to Fig. 7, the quantity of light source in the integrated optical source storehouse 600 includes in two or more, two or more light source
Two or more light sources, all light sources are arranged on rotating disk 60, and rotating disk is articulated on support 62, and support is arranged on Y-axis and translates module
On 40.Driven gear 63 is installed, driven gear is engaged with driving gear 64 in the rotary shaft 69 of the rotating disk, driving gear peace
It is mounted on the output shaft of the first motor 65, the first motor is arranged on support 62.
With regard to above-mentioned integrated optical source storehouse 600, some guide pin bushings 66 are installed on rotating disk 60, some guide pin bushings are along disk peripheral to equal
Even distribution.Activity in guide pin bushing is inserted with crane 61, and the bottom of crane is provided with buffer 67, and buffer is located under rotating disk
Side.Jacking cylinder 68 is installed on Y-axis translation module 40, jacking cylinder is located at the side of CCD sighting devices 10.Integrated optical source storehouse
Quantity of light source in 600 is equal to the quantity of crane, and all light sources in integrated optical source storehouse 600 are arranged in man-to-man mode and are risen
On drop frame 61.
With regard to above-mentioned integrated optical source storehouse 600, light source category includes coaxial light source 601, annular light source 602, strip source
603。
The laser apparatus 70 are specifically arranged on Y-axis translation module 40, positioned at the side of CCD sighting devices 10.
In practical operation, a kind of workflow of on-line checking mechanism of the present invention is as follows：
First, the take-off assembly 21 on six-joint robot 20 grabs online absorption product to be detected, then moves by specified path
The terminal location of software set is moved, product is located at the top of CCD sighting devices 10 and laser apparatus 70.
Second, X-axis translates module 50 and Y-axis translation module 40 drives the laser head of laser apparatus 70 according to set path,
Setting step pitch takes a little on product.
3rd, the radium-shine measurement data of software processing, and automatically levelling product.
4th, horizontal size detection：According to the measurement demand of product, system allocates light source according to setting program, specifically,
The driving rotating disk 60 of first motor 65 rotates, and when near the light source allocated to CCD sighting devices, jacking cylinder 68 will be allocated
Light source jack-up, thereon square product is illuminated for light source contraposition；Afterwards, translate module 50 in X-axis and Y-axis translates module 40
Under driving, the walking of CCD sighting devices carries out capture to product, completes the measurement of specified size.
5th, vertical segment difference detection：According to the measurement demand of product, translate module 50 in X-axis and Y-axis translates module 40
Under driving, laser apparatus 70 are walked, and product is measured, and complete the detection of specified altitude assignment size.
6th, product turn-over, six-joint robot presses direction initialization, angle, overturns product, then repeats above-mentioned second to the
Five steps.
A kind of this described detection content of on-line checking mechanism includes defects detection, horizontal size detection, the inspection of vertical segment difference
Survey, the detection of part form and position tolerance etc..
Above content is only the better embodiment of the present invention, for one of ordinary skill in the art, according to the present invention
Thought, will change in specific embodiments and applications, this specification content should not be construed as to this
Bright restriction.
Claims (7)
1. a kind of on-line checking mechanism, including the CCD sighting devices (10) detected to product, by CCD sighting devices
The light source of side；It is characterized in that：Also include grabbing device and shift unit, the product of the grabbing device crawl is regarded positioned at CCD
Feel the opposite of device, the shift unit orders about product and CCD sighting devices make relative movement.
2. a kind of on-line checking mechanism as claimed in claim 1, it is characterised in that：The grabbing device includes six-joint robot
(20) take-off assembly (21), on six-joint robot.
3. a kind of on-line checking mechanism as claimed in claim 1, it is characterised in that：The CCD sighting devices (10) are installed in Z
On axle lifting module (30), Z axis lifting module is arranged in Y-axis translation module (40), and Y-axis translates module and translates installed in X-axis
On module (50).
4. a kind of on-line checking mechanism as claimed in claim 1, it is characterised in that：The CCD sighting devices (10) are positioned at grabbing
The lower section that device captures product is taken, the quantity of the light source is two or more, and two or more light source includes two or more light sources,
All light sources are arranged on rotating disk (60).
5. a kind of on-line checking mechanism as claimed in claim 3, it is characterised in that：The CCD sighting devices (10) are positioned at grabbing
The lower section that device captures product is taken, the quantity of the light source is two or more, and two or more light source includes two or more light sources,
All light sources are arranged on rotating disk (60)；
The rotating disk is arranged in Y-axis translation module (40), and on Y-axis translation module driving element is provided with, and driving element passes through
Transmission mechanism driving rotating disk rotates.
6. a kind of on-line checking mechanism as claimed in claim 5, it is characterised in that：Each light source is arranged on crane (61)
On, crane activity is plugged on rotating disk (60), and the jacking component for ordering about crane rising, jacking component are provided with below rotating disk
In Y-axis translation module (40).
7. a kind of on-line checking mechanism as claimed in claim 3, it is characterised in that：The CCD sighting devices (10) are positioned at grabbing
The lower section that device captures product is taken, laser apparatus (70) are installed on Y-axis translation module (40), laser apparatus have school
The function of flat products and detection product vertical direction dimension difference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611109048.1A CN106643493A (en) | 2016-12-06 | 2016-12-06 | Online detection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611109048.1A CN106643493A (en) | 2016-12-06 | 2016-12-06 | Online detection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106643493A true CN106643493A (en) | 2017-05-10 |
Family
ID=58818858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611109048.1A Pending CN106643493A (en) | 2016-12-06 | 2016-12-06 | Online detection mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106643493A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109444167A (en) * | 2018-12-12 | 2019-03-08 | 深圳格瑞克机械有限公司 | A kind of eyeliner automatic detection device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012156539A (en) * | 2006-08-30 | 2012-08-16 | Nikon Corp | Exposure device, method of manufacturing device, cleaning method and member for cleaning |
| CN103196399A (en) * | 2013-03-01 | 2013-07-10 | 吴江市博众精工科技有限公司 | External dimension measuring machine for product |
| CN203132513U (en) * | 2013-03-01 | 2013-08-14 | 吴江市博众精工科技有限公司 | CCD mobile module capable of collecting data |
| CN103439751A (en) * | 2013-09-04 | 2013-12-11 | 吴江市博众精工科技有限公司 | Detecting mechanism used for detecting whether installation of parts is qualified |
| CN103453859A (en) * | 2013-09-04 | 2013-12-18 | 吴江市博众精工科技有限公司 | Mechanism for measuring flatness of small parts |
| CN203657755U (en) * | 2013-09-12 | 2014-06-18 | 深圳市大族激光科技股份有限公司 | Non-contact type clearance and offset optical measuring device |
| CN205643182U (en) * | 2016-03-30 | 2016-10-12 | 富泰华工业（深圳）有限公司 | Detection apparatus |
| CN205691517U (en) * | 2016-06-15 | 2016-11-16 | 深圳市晶新科技有限公司 | A kind of CCD testing machine |
-
2016
- 2016-12-06 CN CN201611109048.1A patent/CN106643493A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012156539A (en) * | 2006-08-30 | 2012-08-16 | Nikon Corp | Exposure device, method of manufacturing device, cleaning method and member for cleaning |
| CN103196399A (en) * | 2013-03-01 | 2013-07-10 | 吴江市博众精工科技有限公司 | External dimension measuring machine for product |
| CN203132513U (en) * | 2013-03-01 | 2013-08-14 | 吴江市博众精工科技有限公司 | CCD mobile module capable of collecting data |
| CN103439751A (en) * | 2013-09-04 | 2013-12-11 | 吴江市博众精工科技有限公司 | Detecting mechanism used for detecting whether installation of parts is qualified |
| CN103453859A (en) * | 2013-09-04 | 2013-12-18 | 吴江市博众精工科技有限公司 | Mechanism for measuring flatness of small parts |
| CN203657755U (en) * | 2013-09-12 | 2014-06-18 | 深圳市大族激光科技股份有限公司 | Non-contact type clearance and offset optical measuring device |
| CN205643182U (en) * | 2016-03-30 | 2016-10-12 | 富泰华工业（深圳）有限公司 | Detection apparatus |
| CN205691517U (en) * | 2016-06-15 | 2016-11-16 | 深圳市晶新科技有限公司 | A kind of CCD testing machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109444167A (en) * | 2018-12-12 | 2019-03-08 | 深圳格瑞克机械有限公司 | A kind of eyeliner automatic detection device |
| CN109444167B (en) * | 2018-12-12 | 2024-03-26 | 广东格瑞克智能科技有限公司 | Automatic detection device for eyeliner |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103712555B (en) | Automotive frame pilot hole vision on-line measurement system and method thereof | |
| CN105784716B (en) | Friction plate Quality Inspection System | |
| CN101182990B (en) | Machine vision based geometric measuring systems of large-sized workpieces in process | |
| CN206696201U (en) | A kind of multiple dimensioned Automatic Visual Inspection device towards flexible PCB | |
| CN201503259U (en) | Full-automatic multi-functional sensor geometrical measurement system | |
| CN201107639Y (en) | Large-sized producing workpiece geometric measuring apparatus using machine vision | |
| CN205664790U (en) | Three -dimensional scanning system that combines machine people | |
| CN207180606U (en) | Off-line type Multifunctional mobile phone case detection device | |
| CN110645910A (en) | Automatic workpiece three-dimensional size detection system and method based on laser scanning | |
| CN205630619U (en) | Manipulator of unloading in planer -type intelligence | |
| CN201082404Y (en) | Rotary type glue dropping machine | |
| CN109827968A (en) | Lithium battery film thickness and detection method of surface flaw and device based on conveyer belt | |
| CN106017350A (en) | Machine-vision-based rapid detection device and detection method for medium and small module gears | |
| CN105241399B (en) | A kind of measuring method of precisely locating platform dynamic flatness | |
| CN206160962U (en) | Three -dimensional spatial digitizer who builds pattern of plant's house | |
| CN106895782A (en) | A kind of rapid measurement device of 3D bend glasses | |
| CN105965519A (en) | Vision-guided discharging positioning method of clutch | |
| CN103162623A (en) | Stereoscopic measuring system for double vertically mounted cameras and calibration method | |
| CN110927172B (en) | Online detection device and method for missing coating of sealant of integral fuel tank of airplane | |
| CN113371660A (en) | Bung hole identification and positioning device, filling machine and bung hole identification and positioning method | |
| CN105806254A (en) | Cross-shaped track object three-dimensional scanning molding device | |
| CN113405472A (en) | Machine vision-based double-block sleeper appearance quality detection system and method | |
| CN101793496B (en) | Precision video mapping analyzer | |
| CN207371796U (en) | The accurate injection dispenser of console mode | |
| CN106643493A (en) | Online detection mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Applicant after: Bo Seiko Polytron Technologies Inc Address before: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Applicant before: Suzhou Bozhong Precision Industry Technology Co., Ltd. |
|
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170510 |