CN106639919B - The four electronic heave compensation system of rope of one kind - Google Patents

The four electronic heave compensation system of rope of one kind Download PDF

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Publication number
CN106639919B
CN106639919B CN201610887718.6A CN201610887718A CN106639919B CN 106639919 B CN106639919 B CN 106639919B CN 201610887718 A CN201610887718 A CN 201610887718A CN 106639919 B CN106639919 B CN 106639919B
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China
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operating condition
compensation
folding
unfolding
rope
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CN106639919A (en
Inventor
张氢
秦仙蓉
孙远韬
夏华
刘超
童丽君
严兵
王文涛
蔡东伟
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Tongji University
Shanghai Zhenghua Heavy Industries Co Ltd
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Tongji University
Shanghai Zhenghua Heavy Industries Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/08Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
    • E21B19/09Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods specially adapted for drilling underwater formations from a floating support using heave compensators supporting the drill string

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Retarders (AREA)
  • Transmission Devices (AREA)

Abstract

The invention discloses the four electronic heave compensation systems of rope of one kind, for weakening marine transportation and underwater operation platform by wind, influence wave, flowed, gushed etc., have the characteristics that operation control is simple, compensation precision is high, energy-saving effect is good, work efficiency is high, at low cost, response is fast.Its technical solution are as follows: the four electronic heave compensation systems of rope of the invention are arranged on turntable by four sets of single electronic heave compensation systems of restricting and synchronize use, are distributed to four sets of systems by the work for completing former single rope compensation system and are completed jointly.Four sets of single rope working principles are identical, can be used in any combination, can effectively reduce the size of wirerope in this way, and then reduce the size and rotary inertia of auxiliary equipment, improve response speed, have the characteristics that act fast, high sensitivity.

Description

The four electronic heave compensation system of rope of one kind
Technical field
The present invention relates to offshore equipment fields, more particularly to the power driven system of the heave compensation for underwater operation platform.
Background technique
Heave compensation system is to reduce maritime environment badly to the marine transportations such as ship and underwater operation platform in sea On the influence that will receive wind, wave, flow, gush etc., improve safety, stability and the efficiency of its work.Under the influence ofs wave etc., Usual ship has 6 freedom degrees on tri- axis of X, Y, Z.The invention patent mainly considers the influence for wherein heaving freedom degree.Under water Marine operation of the job platform in a certain depth, effect due to wave etc. to ship influence cannot stablizing for underwater operation platform In marine a certain position, this significantly affects operating efficiency, precision and stability.
Therefore installation heave compensation system is usually required in the equipment of marine operation.Passive compensation is come in fact by mechanical structure The compensation now heaved has compensation precision low, the unstable feature of performance.And traditional heave compensation uses hydraulic control, tool Effective percentage is low, energy recovery efficiency is low.Due to synchronize difficulty can only use steel cable when give system bring rotary inertia Greatly, system cost is high, use cost is high.It is badly in need of a kind of system of heave compensation, thus to improve existing in the prior art lack It falls into.
Summary of the invention
A brief summary of one or more aspects is given below to provide to the basic comprehension in terms of these.This general introduction is not The extensive overview of all aspects contemplated, and be both not intended to identify critical or decisive element in all aspects also non- Attempt to define the range in terms of any or all.Its unique purpose is to provide the one of one or more aspects in simplified form A little concepts are with the sequence for more detailed description given later.
It is an object of the invention to solve above-mentioned technical problem, the present invention provides the four electronic heave compensation systems of rope of one kind System has that operation control is simple, mends for weakening marine transportation and underwater operation platform by wind, influence wave, flowed, gushed etc. Repay the feature that precision is high, energy-saving effect is good, work efficiency is high, at low cost, response is fast.
The technical solution of the present invention is as follows: present invention discloses the four electronic heave compensation system of rope of one kind, used by synchronizing Four sets of single electronic heave compensation system compositions of restricting, this four sets single electronic heave compensation systems of restricting, which are distributed in be supported on lash ship, to be turned On disk, wherein the electronic heave compensation system of every suit list rope includes wirerope, broken line reel, friction reel-cage, driving gear, tooth Item, movable pulley, fixed pulley, compensation operating condition motor, folding and unfolding operating condition motor, compensation operating condition planetary reduction gear, folding and unfolding operating condition planet subtract Fast device, steel wire penetrating turntable are terminated with underwater operation platform under wirerope, wirerope bypass respectively fixed pulley, movable pulley, The end of friction reel-cage, broken line reel, movable pulley is fixedly connected with rack gear, compensates the output shaft and compensation operating condition row of operating condition motor The input shaft of star retarder is connected, and the output shaft of folding and unfolding operating condition motor is connected with the input shaft of folding and unfolding operating condition planetary reduction gear, drives Moving gear is mounted on the output shaft of compensation operating condition planetary reduction gear, and rack gear is engaged with driving gear, and friction reel-cage is in folding and unfolding work The folding and unfolding of underwater operation platform, broken line reel and friction reel-cage are realized under the driving of condition motor and folding and unfolding operating condition planetary reduction gear Coordinate movement;
The four electronic heave compensation systems of rope further include acceleration transducer, pressure sensor, the rotation of Active Compensation motor shaft Encoder, PLC control unit and Active Compensation motor frequency conversion drive system, wherein the acceleration transducer being mounted on lash ship is used Displacement signal is heaved in detection hull, the pressure sensor being installed on wirerope is for detecting steel wire rope tension signal, simultaneously Rotational angle displacement signal is passed to PLC control unit by Active Compensation motor shaft rotary encoder, and PLC control unit is receiving ship After body heaves displacement signal and the rotational angle displacement signal of Active Compensation motor shaft rotation, system is driven to Active Compensation motor frequency conversion System issues signal, the forward and reverse rotation of input shaft of control compensation operating condition planetary reduction gear, so that rack gear and movable pulley are mobile, in turn Wirerope is driven to heave opposite direction movement, to maintain the absolute position of underwater operation platform constant, realization according to lash ship Heave compensation function.
One embodiment of the electronic heave compensation system of four rope according to the present invention, this four sets single electronic heave compensation systems of restricting It is evenly distributed on turntable, is used in any combination, and the rotation of the circular orbit by being arranged under turntable discharges underwater operation and puts down Platform turns round in water and causes the mutual winding between wirerope.
One embodiment of the electronic heave compensation system of four rope according to the present invention, heave compensation operating condition are separated with folding and unfolding operating condition Work, the drive path of heave compensation operating condition are compensation operating condition motor-compensation operating condition planetary reduction gear-driving gear-tooth Item-movable pulley, the drive path of folding and unfolding operating condition are folding and unfolding operating condition motor-folding and unfolding operating condition planetary reduction gear-friction reel-cage.
One embodiment of the electronic heave compensation system of four rope according to the present invention, compensation operating condition pass through driving gear, rack gear Final operation is executed with movable pulley, folding and unfolding operating condition executes final operation by friction reel-cage.
One embodiment of the electronic heave compensation system of four rope according to the present invention, only rack gear moves left and right when compensating operating condition And friction reel-cage is locked, only friction reel-cage works when folding and unfolding operating condition.
One embodiment of the electronic heave compensation system of four rope according to the present invention, compensates operating condition planetary reduction gear and folding and unfolding work Condition planetary reduction gear is three-stage planet gear reducer.
One embodiment of the electronic heave compensation system of four rope according to the present invention, the torsion of compensation operating condition planetary reduction gear output Square is up to 10780Nm, transmission ratio 102.75.
One embodiment of the electronic heave compensation system of four rope according to the present invention, the electronic heave compensation system of every suit list rope It further include supercapacitor.
The present invention, which compares the prior art, to be had following the utility model has the advantages that the four electronic heave compensation systems of rope of the invention are by four sets Single electronic heave compensation system of restricting is arranged on turntable and synchronizes use, passes through the work point for completing former single rope compensation system Four sets of systems of dispensing are completed jointly.Four sets of single rope working principles are identical, can be used in any combination.It can effectively reduce in this way The size of wirerope, and then reduce the size and rotary inertia of auxiliary equipment, response speed is improved, has and acts fast, sensitivity High feature.
Heave compensation system of the invention is compared with traditional hydraulic device, and due to having used, gear is engaged and rack-and-pinion is nibbled The kind of drive is closed, so that system has the characteristics that structure is simple, work efficiency is high, components easily realize production domesticization, at low cost.
Running part uses the planetary reduction gear of big reduction ratio, reduces the components of intermediate transmission, makes transmission parts knot Structure is simple, and structure is more compact.
By PID control system, mechanical structure, which is realized, to be synchronized, thus by conventional hydraulic drive in single rope change into four steel Cord, auxiliary equipment rotary inertia is small, and the rigidity of rope is small, and movement is fast, high sensitivity, takes up an area also small.
Moreover, the principle of the mechanism of Active Compensation of the invention is to detect the movement of lash ship, lash ship signal is passed into PLC Control unit, PLC control unit driving motor, motor drives corresponding executing agency by planetary reduction gear, to change steel The length of cord in water realizes the compensation of lash ship displacement, and adaptable good, compensation precision is high, the stable spy of compensation performance Point.
Detailed description of the invention
Fig. 1 shows the schematic diagram of the preferred embodiment of the four electronic heave compensation systems of rope of the invention.
Fig. 2 shows the schematic top plan views of the four electronic heave compensation systems of rope of the invention.
Fig. 3 shows list of the invention and restricts the schematic diagram of electronic heave compensation system.
Specific embodiment
After the detailed description for reading embodiment of the disclosure in conjunction with the following drawings, it better understood when of the invention Features described above and advantage.In the accompanying drawings, each component is not necessarily drawn to scale, and has similar correlation properties or feature Component may have same or similar appended drawing reference.
Fig. 1 shows the principle of the preferred embodiment of the four electronic heave compensation systems of rope of the invention, and Fig. 2 is that its vertical view is shown It is intended to, and the principle for a set of single electronic heave compensation system of restricting that Fig. 3 is shown in which.Incorporated by reference to Fig. 1 to Fig. 3, here is pair The detailed description of the principle of the four electronic heave compensation systems of rope of this implementation.
The four electronic heave compensation systems of rope of the invention are suitable for the heave compensation of underwater operation platform 11, by four sets of single ropes Electronic heave compensation system concurrent working forms, and distributes to this four sets of systems by the work for completing former single rope compensation system It is common to complete.This four sets single rope working principles are identical, can be used in any combination.
Four sets of single rope heave compensation systems are placed in concurrent working on the turntable 14 of lash ship 9, it is preferred that are evenly distributed on It on turntable 14, can be used in any combination, and underwater operation can be released effectively by the rotation of the lower circular orbit being arranged of turntable 14 The revolution of platform 11 in water causes the mutual winding between wirerope.
The electronic heave compensation system of every suit list rope include wirerope 10, broken line reel 1, friction reel-cage 3, driving gear 6, Rack gear 13, movable pulley 7, fixed pulley 8, compensation operating condition motor, folding and unfolding operating condition motor, compensation operating condition planetary reduction gear 5, folding and unfolding operating condition Planetary reduction gear 4.
High strength wire rope 10 passes through turntable 14, under be terminated with underwater operation platform 11, respectively around fixed pulley 8, dynamic slide Take turns 7, friction reel-cage 3, broken line reel 1.
The end of movable pulley 7 and rack gear 13 are affixed, compensate the output shaft of operating condition motor and compensate operating condition planetary reduction gear 5 Input shaft is connected, and the output shaft of folding and unfolding operating condition motor is connected with the input shaft of folding and unfolding operating condition planetary reduction gear 4.Gear 6 is driven to pacify On the output shaft of supplement operating condition planetary reduction gear 4.Rack gear 13 is engaged with driving gear 6.Friction reel-cage 3 is in folding and unfolding operating condition electricity The folding and unfolding of underwater operation platform 11 is realized under the driving of machine and folding and unfolding operating condition planetary reduction gear 4.Broken line reel 1 and friction reel-cage 3 coordinate movement.
Preferably, compensation operating condition planetary reduction gear 5 and folding and unfolding operating condition planetary reduction gear 4 are three-stage planet gear reducer, The torque that compensation operating condition planetary reduction gear 5 exports is up to 10780Nm, and transmission ratio 102.75 has the characteristics that transmission ratio is big, The use that intermediate gearbox can be reduced in this way, reduces the quality of system.
In addition, the electronic heave compensation system of every suit list rope further includes supercapacitor, the storage energy of supercapacitor High-efficient (watt-hour efficiency is up to 95%), energy-saving effect is obvious compared with the accumulator of traditional hydraulic system, and energy storage efficiency is big Width improves.
Four sets of single rope heave compensation systems further include acceleration transducer, pressure sensor, the rotation of Active Compensation motor shaft Encoder, PLC control unit and Active Compensation motor frequency conversion drive system.
The acceleration transducer detection lash ship Heaving Signal being mounted on lash ship 9, detects wirerope by pressure sensor Tension signal, while the rotational angle displacement signal of Active Compensation motor shaft rotary encoder is also passed to PLC control unit.PLC After control unit receives hull heave displacement and Active Compensation motor shaft rotational angle displacement electric signal, according to the control plan made Signal slightly is issued to Active Compensation motor frequency conversion drive system, control compensates forward and reverse turn of input shaft of operating condition planetary reduction gear 5 It is dynamic, so that rack gear 13 and movable pulley 7 are mobile, and then drive wirerope 10 to heave opposite direction movement according to lash ship, with dimension 11 absolute position of job platform is constant under water holding, realizes heave compensation operating condition.For the folding and unfolding operating condition of underwater operation platform 11, receive It puts operating condition motor and drives friction reel-cage 3 through the folding and unfolding operating condition planetary reduction gear 4 of big retarding ratio, and then realize underwater operation platform 11 Folding and unfolding operating condition, broken line reel 1 is consistent with the movement of friction reel-cage 3.
Four rope heave compensation systems are simultaneously and concurrently worked by four sets of single rope heave compensation systems, four sets of single rope heave compensation systems System is placed on turntable 14, synchronously completes the folding and unfolding and heave compensation function of underwater operation platform 11.For underwater operation platform 11 folding and unfolding operating condition keeps executing agency, that is, gear and rack teeth mechanism of compensation operating condition (including driving gear 6, rack gear 13 and dynamic to slide Wheel 7 is motionless in constant position, and folding and unfolding operating condition motor drives friction by the folding and unfolding operating condition planetary reduction gear 4 of high reduction ratio Reel 3 drives wirerope 10 to move, and then realizes the folding and unfolding of underwater operation platform 11.It heaves operating condition and separates work with folding and unfolding operating condition Make, wherein the drive path of heave compensation operating condition is that supplement operating condition motor-compensation operating condition planetary reduction gear 5-drives gear 6- 13-movable pulley of rack gear 7, and the drive path of folding and unfolding operating condition is folding and unfolding operating condition motor-folding and unfolding operating condition planetary reduction gear 4-friction Reel 3.Compensation operating condition executes final operation by driving gear 6, rack gear 13 and movable pulley 7, and only rack gear 13 moves left and right, this When friction reel-cage 3 it is locked.Folding and unfolding operating condition executes final operation by friction reel-cage 3, and only friction reel-cage 3 works at this time.
For the folding and unfolding operating condition of job platform, whole system only has cable storage winch and its drive part, wirerope 10, friction Reel 3 and its drive part, movable pulley 7, fixed pulley 8, wirerope 10, underwater operation working platform.Wherein, movable pulley 7 and fixed Only around the rotation of itself axis, movable pulley 7 itself does not move pulley 8.After reaching designated depth, whole system stops and makes water Lower job platform 11 stops in the position.
For the main operating condition of the system, influence of the heave compensation lash ship by wave.Lash ship 9 with wave rise, under When heavy, underwater operation platform 11 rises with it, declines.Electric gear rack gear heave compensation system is by being mounted on lash ship 9 Acceleration transducer detects lash ship Heaving Signal, detects steel wire rope tension signal, while Active Compensation electricity by pressure sensor The rotational angle displacement signal of arbor rotary encoder is also passed to PLC control unit.PLC control unit receives hull heave displacement After Active Compensation motor shaft rotational angle displacement electric signal, driven according to the control strategy made to Active Compensation motor frequency conversion System issue signal, control compensation the forward and reverse rotation of 5 input shaft of operating condition planetary reduction box so that wirerope 10 according to hull liter Opposite direction movement is sunk, to maintain 11 absolute position of underwater operation platform constant.
The characteristics of heave compensation is: heave compensation part works and is used for underwater operation platform extension and retraction system not work at this time Make, i.e., friction reel-cage 3 and cable storage winch do not work, the drive part work of the rack gear 13 and rack gear that connect with movable pulley 7.Entirely System is finally to be connect by turntable 14 with lash ship 9, lash ship 9 transmitted under the buoyancy of water self weight and underwater operation platform from Weight.It, will certainly be by wirerope 10 by the disturbance propagation to underwater operation platform, thus when lash ship 9 is by external disturbance Underwater operation platform there has been displacement, speed, acceleration, this is clearly that we are reluctant to see.When lash ship 9 has a rising When movement, there is a lag due to 3000 meters of wirerope effects, underwater operation platform also has the upward fortune of a lag at this time Dynamic trend.Movable pulley 7 has a line position to the right along pulley guide rails under the driving of heave compensation motor, with rack gear 13 It moves, and then is equivalent to and has put a part of wirerope, the wirerope of this part is just used to balance lash ship 9 and moves upwards bring shadow It rings.Conversely, underwater operation platform also has the tendency that moving downward for a lag when lash ship 9 has a downward displacement.It is dynamic Pulley 7 has a displacement of the lines to the right along pulley guide rails under the driving of heave compensation motor, with rack gear 13, and then is equivalent to A part of wirerope is received, the wirerope of this part is just used to balance lash ship 9 and moves downward bring influence.
Offer is to make any person skilled in the art all and can make or use this public affairs to the previous description of the disclosure It opens.The various modifications of the disclosure all will be apparent for a person skilled in the art, and as defined herein general Suitable principle can be applied to other variants without departing from the spirit or scope of the disclosure.The disclosure is not intended to be limited as a result, Due to example described herein and design, but should be awarded and principle disclosed herein and novel features phase one The widest scope of cause.

Claims (4)

1. the four electronic heave compensation system of rope of one kind, which is characterized in that by synchronizing use four sets of single electronic heave compensation systems that restrict System composition, this four sets single electronic heave compensation systems of restricting are evenly distributed on the turntable being supported on lash ship, are used in any combination, And the rotation release underwater operation platform of the circular orbit by being arranged under turntable turns round cause between wirerope in water Mutually winding, wherein the electronic heave compensation system of every suit list rope includes wirerope, broken line reel, friction reel-cage, sliding tooth Wheel, rack gear, movable pulley, fixed pulley, compensation operating condition motor, folding and unfolding operating condition motor, compensation operating condition planetary reduction gear, folding and unfolding operating condition row Star retarder, steel wire penetrating turntable are terminated with underwater operation platform under wirerope, and wirerope bypasses fixed pulley, dynamic respectively The end of pulley, friction reel-cage, broken line reel, movable pulley is fixedly connected with rack gear, compensates output shaft and the compensation of operating condition motor The input shaft of operating condition planetary reduction gear is connected, the input shaft phase of the output shaft and folding and unfolding operating condition planetary reduction gear of folding and unfolding operating condition motor Even, driving gear is mounted on the output shaft of compensation operating condition planetary reduction gear, and rack gear is engaged with driving gear, and friction reel-cage is being received Put the folding and unfolding that underwater operation platform is realized under the driving of operating condition motor and folding and unfolding operating condition planetary reduction gear, broken line reel and friction The coordinate movement of reel;
The four electronic heave compensation systems of rope further include acceleration transducer, pressure sensor, Active Compensation motor shaft rotary coding Device, PLC control unit and Active Compensation motor frequency conversion drive system, wherein the acceleration transducer being mounted on lash ship is for examining It surveys hull and heaves displacement signal, the pressure sensor being installed on wirerope is for detecting steel wire rope tension signal, while active Rotational angle displacement signal is passed to PLC control unit by small electromotor axis rotary encoder, and PLC control unit is receiving hull liter After heavy displacement signal and the rotational angle displacement signal of Active Compensation motor shaft rotation, sent out to Active Compensation motor frequency conversion drive system Signal out, the forward and reverse rotation of input shaft of control compensation operating condition planetary reduction gear, so that rack gear and movable pulley are mobile, and then drives Wirerope heaves opposite direction movement, to maintain the absolute position of underwater operation platform constant, realization heave according to lash ship Compensation function;
Heave compensation operating condition separately works with folding and unfolding operating condition, and the drive path of heave compensation operating condition is compensation operating condition motor-compensation Operating condition planetary reduction gear-driving gear-rack gear-movable pulley, the drive path of folding and unfolding operating condition are folding and unfolding operating condition motor-folding and unfolding Operating condition planetary reduction gear-friction reel-cage, compensation operating condition execute final operation, folding and unfolding by driving gear, rack gear and movable pulley Operating condition executes final operation by friction reel-cage, and only rack gear moves left and right when compensating operating condition and friction reel-cage is locked, folding and unfolding Only friction reel-cage works when operating condition.
2. the electronic heave compensation system of four rope according to claim 1, which is characterized in that compensation operating condition planetary reduction gear and Folding and unfolding operating condition planetary reduction gear is three-stage planet gear reducer.
3. the electronic heave compensation system of four rope according to claim 1, which is characterized in that compensation operating condition planetary reduction gear is defeated Torque out is up to 10780Nm, transmission ratio 102.75.
4. the electronic heave compensation system of four rope according to claim 1, which is characterized in that the electronic heave of every suit list rope is mended The system of repaying further includes supercapacitor.
CN201610887718.6A 2016-10-11 2016-10-11 The four electronic heave compensation system of rope of one kind Active CN106639919B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1458944A (en) * 1965-01-15 1966-04-29 Inst Francais Du Petrole Device for carrying out observations and underwater work
CN204040006U (en) * 2014-09-19 2014-12-24 中国石油大学(华东) Wire rope-winch heave compensator
CN204402396U (en) * 2014-12-30 2015-06-17 西南石油大学 A kind of Novel crown block heave compensator driving mechanism
US9963326B2 (en) * 2014-12-30 2018-05-08 Cameron International Corporation Multi-path hoisting systems
CN104555769B (en) * 2015-01-20 2017-07-28 湖南科技大学 A kind of electric drive active compensation ocean winch
CN105221085A (en) * 2015-10-23 2016-01-06 宝鸡石油机械有限责任公司 Two half active crown-block heave compensator that floats
CN206071486U (en) * 2016-10-11 2017-04-05 上海振华重工(集团)股份有限公司 The electronic heave compensation system of four rope of one kind

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