CN106639219A - 微晶玻璃与泡沫玻璃复合板材及其制造方法 - Google Patents

微晶玻璃与泡沫玻璃复合板材及其制造方法 Download PDF

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CN106639219A
CN106639219A CN201710015920.4A CN201710015920A CN106639219A CN 106639219 A CN106639219 A CN 106639219A CN 201710015920 A CN201710015920 A CN 201710015920A CN 106639219 A CN106639219 A CN 106639219A
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board
foam
composite board
foam glass
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聂维中
郭声波
潘洪科
梁学战
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Hubei University of Arts and Science
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    • EFIXED CONSTRUCTIONS
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    • B32LAYERED PRODUCTS
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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B5/028Net structure, e.g. spaced apart filaments bonded at the crossing points
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/145Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of glass
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    • B32LAYERED PRODUCTS
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    • B32B2266/00Composition of foam
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Abstract

本发明的名称为微晶玻璃与泡沫玻璃复合板材及其制造方法。属于建筑工程材料与外墙装饰技术领域。它主要是解决微晶玻璃与泡沫玻璃两种材料的一体化复合的工艺技术问题。它的主要特征是:包括微晶玻璃板和泡沫玻璃板;所述微晶玻璃板与泡沫玻璃板之间设有结构胶层,通过结构胶粘结而成复合板材。本发明具有保温装饰一体化、增强微晶玻璃抗冲击能力和增强泡沫玻璃的抗拉与抗剪强度及整体性能的特点,主要用于建筑外墙的保温装饰。

Description

微晶玻璃与泡沫玻璃复合板材及其制造方法
技术领域
本发明属于建筑工程材料与外墙装饰技术领域,具体涉及一种主要用于建筑外墙的微晶玻璃与泡沫玻璃复合板材及其制造方法。
背景技术
建筑外墙保温技术长期以来是人们关注的重点,但多年来采用的是聚苯颗粒、聚苯板或聚氨酯泡沫、珍珠岩、岩棉等材料进行保温隔热,效果并不理想,而且多为有机材料,不符合国家防火安全要求;装饰面层也多采用石材,饰面砖或涂层等,强度、硬度和美观性不够好,厚度、重量较大,施工也不方便,主要采用外墙板材干挂的方式。而微晶玻璃这种新材料有着高强度、硬度、光滑平整、厚度薄的诸多优点,泡沫玻璃也具有保温性能上佳、不透水、耐火、完全无机材质的特点,如将这两种材料复合粘结就能形成保温装饰一体化的优质保温隔热系统。微晶玻璃与泡沫玻璃由于各自优良的装饰与保温性能,具有天然结合在一起相互补充形成外墙保温隔热复合板的特点。但要将他们完美结合用于工程实际尚需解决几个问题,其中最为重要需解决的三个问题是,其一为施工简单方便性与成本的控制;其二为微晶玻璃抗冲击性能低,脆性大;其三为泡沫玻璃抗拉拔强度低,脆性大。
发明内容
本发明的目的就是针对上述不足之处而提供一种用于建筑外墙的微晶玻璃与泡沫玻璃复合板材及其制造方法。
本发明微晶玻璃与泡沫玻璃复合板材的技术解决方案是:一种微晶玻璃与泡沫玻璃复合板材,其特征在于:包括微晶玻璃板和泡沫玻璃板;所述微晶玻璃板与泡沫玻璃板之间设有结构胶层,通过结构胶粘结而成复合板材。
本发明微晶玻璃与泡沫玻璃复合板材的技术解决方案中所述的泡沫玻璃板外包裹有玻璃纤维布,用以解决微晶玻璃冲击易碎和泡沫玻璃抗拉强度低、脆性大的问题。
本发明微晶玻璃与泡沫玻璃复合板材的技术解决方案中所述的玻璃纤维布为1层。
本发明微晶玻璃与泡沫玻璃复合板材的技术解决方案中所述的微晶玻璃板是浮法微晶玻璃板。
本发明微晶玻璃与泡沫玻璃复合板材的技术解决方案中所述的结构胶是硅酮胶。
本发明微晶玻璃与泡沫玻璃复合板材的技术解决方案中所述的微晶玻璃板的厚度为4-7㎜;泡沫玻璃板的厚度为40-50㎜;复合板材的厚度为48-60㎜。
本发明微晶玻璃与泡沫玻璃复合板材制造方法的技术解决方案是:一种微晶玻璃与泡沫玻璃复合板材的制造方法,其特征在于包括如下步骤:
①将外形尺寸相同的微晶玻璃板和泡沫玻璃板清洗干净,凉干;
②在微晶玻璃板底面上均匀涂刷一层结构胶;
③将微晶玻璃板底面与泡沫玻璃板贴合并压紧,4-7天后粘结形成微晶玻璃与泡沫玻璃复合板材。
本发明微晶玻璃与泡沫玻璃复合板材制造方法的技术解决方案第①步骤中所述的泡沫玻璃板凉干后,涂刷结构胶,在泡沫玻璃板外粘接1层用来包裹的玻璃纤维布。
本发明微晶玻璃与泡沫玻璃复合板材制造方法的技术解决方案第①、②步骤中所述的结构胶是硅酮胶。
本发明微晶玻璃与泡沫玻璃复合板材制造方法的技术解决方案第①步骤中所述的微晶玻璃板是浮法微晶玻璃板,矩形,厚度为4-7㎜;泡沫玻璃板亦为矩形,面积尺寸与微晶玻璃板一致,厚度为40-50mm;包裹用的玻璃纤维网格布为软型玻璃纤维,厚度为1- 2㎜,质量≥120g/m2,断裂强度≥1100N/50mm,网格密度≥8×8mm2;泡沫玻璃板凉干后,涂刷硅酮胶,在泡沫玻璃板外以胶粘接的方式包裹1层玻璃纤维布;第②步骤中在微晶玻璃板底面上均匀涂刷一层2-3mm厚的硅酮胶,完全覆盖住玻璃纤维布;第③步骤中所述的复合板材的厚度为48-60㎜。
本发明避开常用的外墙干挂方法,采取强力结构胶全面积平整粘结的方法,该方法降低了施工复杂程度,可实现工厂流水线规模生产,而且实验证明该法可使微晶玻璃抗冲击能力大大提高,破坏性状也由完全碎裂转化为少数裂缝且开裂后仍粘结在泡沫玻璃及基座上。本发明采用玻璃纤维包裹泡沫玻璃,再粘结到微晶玻璃的方式。经实验证明,该方法较好地解决了复合板材受拉拔或剪切后容易从泡沫玻璃内部破坏的缺点。整体复合结构的抗拉强度也达到了国家相关标准要求(0.1MPa)。此外,对于较高楼层的外墙施工,还拟在粘结到墙体上的过程中局部增加金属小构件(托架),并将小构件通过膨胀螺栓钉入墙体内,以增强整体结构的安全稳定性,这也将促进微晶与泡沫玻璃复合板材的粘结牢固程度。
附图说明
图1为微晶玻璃与泡沫玻璃复合板材的结构示意图。
图2为微晶玻璃与泡沫玻璃复合板材实物实拍照片图。
图3为玻璃纤维包裹泡沫玻璃的实物实拍照片图。
图中:1、玻璃纤维布;2、微晶玻璃板;3、结构胶层;4、泡沫玻璃板。具体实施方式
下面结合具体的实施例对本发明做进一步说明,但是发明的保护范围并不限于此。
本发明微晶玻璃与泡沫玻璃复合板材包括微晶玻璃板2和泡沫玻璃板4。微晶玻璃板2与泡沫玻璃板4之间设有结构胶层3,通过结构胶粘结而成复合板材。泡沫玻璃板4外包裹有1层玻璃纤维布。微晶玻璃板2是浮法微晶玻璃板,厚度为4-7㎜。泡沫玻璃板厚度为40-50㎜。复合板材的厚度为48-60㎜。结构胶是硅酮胶。
本发明微晶玻璃与泡沫玻璃复合板材的制造方法包括如下步骤:
①将外形尺寸相同的微晶玻璃板2和泡沫玻璃板4各一批清洗干净,凉干;泡沫玻璃燃烧性能等级为A1级,体积密度≤160kg/m3,导热系数≤0.058W/(m.k),抗压强度≥0.6MPa,抗折强度≥0.6MPa,体积吸水率≤0.5%;微晶玻璃板2为浮法微晶玻璃板,抗冲击性(3J,10J)在以本发明申请的方法形成复合板材后合格,垂直于板面的抗拉强度≥0.15MPa;泡沫玻璃板4凉干后,涂刷硅酮胶,将切割好的玻璃纤维布1裹紧泡沫玻璃板4,玻璃纤维布1型号(质量)要求为≥120g/m2,断裂强度≥1100N/50mm,软型,具有耐碱性涂层,网格密度≥8×8mm2
②在玻璃纤维布1和微晶玻璃板2未抛光面上均匀涂刷一层2-3mm厚的硅酮胶,以完全覆盖住玻璃纤维布1为准。
③然后将微晶玻璃板2与泡沫玻璃板4紧密粘结在一起,4-7天后粘结形成微晶玻璃与泡沫玻璃复合板材,复合板材的厚度为48-60㎜。
本实施例形成的保温装饰一体化外墙,经试验验证具有相关规范(标准)规定的安全稳定性、抗拉拔强度、抗冻融性、耐火性、保温隔热性及耐候性等。
本发明的主要特点是:(1)使用微晶玻璃与泡沫玻璃两种材料进行建筑外墙保温装饰一体化设计;(2)微晶玻璃与泡沫玻璃之间采用结构胶(硅酮胶)的粘结方式,以增强微晶玻璃抗冲击能力;(3)采用玻璃纤维包裹泡沫玻璃的工艺,用来增强泡沫玻璃的抗拉与抗剪强度及整体性能。
本发明主要用途:(1)用于建筑外墙的保温装饰;(2)用于地铁车站、地下室等地下工程结构的衬砌内墙保温装饰;(3)用于其他任何对保温装饰要求较高的工程施工中;(4)该工艺技术采用的设计思想、方法可为今后该领域类似的保温与装饰设计提供借鉴。

Claims (10)

1.一种微晶玻璃与泡沫玻璃复合板材,其特征在于:包括微晶玻璃板和泡沫玻璃板;所述微晶玻璃板与泡沫玻璃板之间设有结构胶层,通过结构胶粘结而成复合板材。
2.根据权利要求1所述的一种微晶玻璃与泡沫玻璃复合板材,其特征在于:所述的泡沫玻璃板外包裹有玻璃纤维布。
3.根据权利要求2所述的一种微晶玻璃与泡沫玻璃复合板材,所述的玻璃纤维布为1层。
4.根据权利要求1或2所述的一种微晶玻璃与泡沫玻璃复合板材,其特征在于:所述的微晶玻璃板是浮法微晶玻璃板。
5.根据权利要求1或2所述的一种微晶玻璃与泡沫玻璃复合板材,其特征在于:所述的结构胶是硅酮胶。
6.根据权利要求1或2所述的一种微晶玻璃与泡沫玻璃复合板材,其特征在于:所述的微晶玻璃板的厚度为4-7㎜;泡沫玻璃板的厚度为40-50㎜;复合板材的厚度为48-60㎜。
7.一种微晶玻璃与泡沫玻璃复合板材的制造方法,其特征在于包括如下步骤:
①将外形尺寸相同的微晶玻璃板和泡沫玻璃板清洗干净,凉干;
②在微晶玻璃板底面上均匀涂刷一层结构胶;
③将微晶玻璃板底面与泡沫玻璃板贴合并压紧,4-7天后粘结形成微晶玻璃与泡沫玻璃复合板材。
8.根据权利要求7所述的一种微晶玻璃与泡沫玻璃复合板材,其特征在于:第①步骤中所述的泡沫玻璃板凉干后,涂刷结构胶,在泡沫玻璃板外粘接1-2层包裹的玻璃纤维布。
9.根据权利要求7或8所述的一种微晶玻璃与泡沫玻璃复合板材,其特征在于:第①、②步骤中所述的结构胶是硅酮胶。
10.根据权利要求7或8所述的一种微晶玻璃与泡沫玻璃复合板材,其特征在于:第①步骤中所述的微晶玻璃板和泡沫玻璃板外形尺寸相同;微晶玻璃板是浮法微晶玻璃板,厚度为4-7㎜;玻璃纤维布为软型,厚度为1- 2㎜,质量≥120g/m2,断裂强度≥1100N/50mm,网格密度≥8×8mm2;泡沫玻璃板凉干后,涂刷硅酮胶,在泡沫玻璃板外粘接1层包裹的玻璃纤维布;第②步骤中在微晶玻璃板底面上均匀涂刷一层2-3mm厚的硅酮胶,完全覆盖住玻璃纤维布;第③步骤中所述的复合板材的厚度为48-60㎜。
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