CN106639215A - 一种水渣防火板材及其制造方法 - Google Patents

一种水渣防火板材及其制造方法 Download PDF

Info

Publication number
CN106639215A
CN106639215A CN201611139388.9A CN201611139388A CN106639215A CN 106639215 A CN106639215 A CN 106639215A CN 201611139388 A CN201611139388 A CN 201611139388A CN 106639215 A CN106639215 A CN 106639215A
Authority
CN
China
Prior art keywords
grain slag
fire
fiber
proof board
true qualities
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611139388.9A
Other languages
English (en)
Inventor
王成英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201611139388.9A priority Critical patent/CN106639215A/zh
Publication of CN106639215A publication Critical patent/CN106639215A/zh
Pending legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/14—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/14—Waste materials; Refuse from metallurgical processes
    • C04B18/141—Slags
    • C04B18/142—Steelmaking slags, converter slags
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • E04B1/941—Building elements specially adapted therefor
    • E04B1/942—Building elements specially adapted therefor slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/718—Weight, e.g. weight per square meter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2601/00—Upholstery
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种水渣防火板材及其制造方法，包括从下至上依次设置的本色面层、有机硅防水层、纤维水渣菱镁胶凝材料、有机硅防水层和无纺布，所述纤维水渣菱镁胶凝材料内、本色面浆料内、纤维水渣菱镁胶凝材料上部与有机硅防水层之间均设有玻璃纤维网格布，而下部的两层玻璃纤维网格布之间填充有本色面浆料。本发明的一种水渣防火板材，产品吸水率＜5％，软化系数1，抗压强度＞40Mpa，轻质高强，广泛应用在室内装饰防火板，广泛应用在室内装饰防火板。

Description

一种水渣防火板材及其制造方法
技术领域
本发明涉及建筑材料领域，特别涉及到一种水渣防火板材及其制造方法。
背景技术
我国建材工业资源能源消耗高、污染物排放总量大，目前，主要采取在城市周边坑洼地带建立临时消纳场进行简易填埋的方式予以处置，造成严重的环境污染和土地资源浪费。
把工业废渣、尾矿“变废为宝”，使其“无害化、资源化、减量化”，改善人居环境、建设生态文明，是绿色建材和绿色建筑产业融合发展的迫切需要。
现有的防火板以大量的锯末为填充料，需要大量的木材，破坏了生态环境，而且防火板材的产品吸水率＞10％，软化系数0.85，抗压强度低。在地铁建设过程中，需要用到防火设施，轻质高强的防火板在地铁中的需求非常大。
发明内容
本发明解决其技术问题所采用的技术方案：一种水渣防火板材，包括从下至上依次设置的本色面层、有机硅防水层、纤维水渣菱镁胶凝材料、有机硅防水层和无纺布，所述纤维水渣菱镁胶凝材料内、本色面浆料内、纤维水渣菱镁胶凝材料上部与有机硅防水层之间均设有玻璃纤维网格布，而下部的两层玻璃纤维网格布之间填充有本色面浆料。
进一步地，所述的无纺布内表面以及本色面层的内表面均设置有加强层。
进一步地，所述无纺布为12g至68g每平方米。
进一步地，所述纤维水渣菱镁胶凝材料内、本色面浆料内、纤维水渣菱镁胶凝材料上部与有机硅防水层之间均设有两层玻璃纤维网格布。
进一步地，所述本色面层的厚度为0.1mm至0.95mm。
进一步地，防火板板材总厚度为10mm-40mm。
本发明有益效果是：本发明的一种水渣防火板材，通过纤维水渣菱镁胶凝材料、玻璃纤维网格布、凸凹木纹本色面层以及无纺布层的配合，比起普通的防火板产品吸水率＜5％，软化系数1，抗压强度＞40Mpa，轻质高强，广泛应用在室内装饰。值得注意的是，一种水渣防火板材消耗了大量高炉水渣，减少了污染，改善了人居环境。
附图说明
图1是本发明的一种水渣防火板材的结构示意图；
图2是图1沿A-A的剖视示意图；
图中，1—纤维水渣菱镁胶凝材料，2—玻璃纤维网格布，3—本色面层，4—无纺布，5—有机硅防水层，6—本色面浆料。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
实施例1：
如图1、图2所示，本发明的一种水渣防火板材，包括纤维水渣菱镁胶凝材料1，所述纤维水渣菱镁胶凝材料1上部从下至上依次设有两层玻璃网格布2、一层有机硅防水层5和无纺布4，所述纤维水渣菱镁胶凝材料1上部的玻璃纤维网格布2与有机硅防水层5之间还填充有纤维水渣菱镁胶凝材料1；而纤维水渣菱镁胶凝材料1下部从上至下依次设置有本色面浆料6和本色面层3，所述本色面层3与本色面浆料6之间还设有有机硅防水层5，所述本色面浆料6两侧设有两层玻璃纤维网格布2。
本发明的一种水渣防火板材，通过纤维水渣菱镁胶凝材料1、玻璃纤维网格布2、本色面层3以及无纺布4的配合，比起普通的防火板产品吸水率＜5％，软化系数1，抗压强度＞40Mpa，质量减轻，但是强度提高了，广泛应用在室内装饰，特别是办公楼装饰。值得注意的是，一种水渣防火板材消耗了大量高炉水渣，减少了污染，改善了人居环境。
实施例2：
本实施例是在上述实施例的基础上，进一步地限定，所述的无纺布4内表面以及本色面层的内表面均设置有加强层。本实施例的其他部分与上述实施例相同，不再赘述。
值得注意的是，该加强层可以为有机纤维、无机纤维等制作。无纺布4能够提高吸附力，能够方便整个一种水渣防火板材的下线，防止掉落。
实施例3：
本实施例是在上述实施例的基础上，进一步地限定，作为优选的，所述无纺布4为12g至68g每平方米。本实施例的其他部分与上述实施例相同，不再赘述。
实施例4：
作为优选的，在纤维水渣菱镁胶凝材料1中均匀间隔设置有四层玻璃纤维网格布2。
当一种水渣防火板材总厚度为9mm时，两层玻璃纤维网格布2，抗折强度＞11Mpa,当一种水渣防火板材总厚度为9mm时，四层玻璃纤维网格布2，抗折强度＞24Mpa,当一种水渣防火板材总厚度为10mm时，四层玻璃纤维网格布2，抗折强度＞24Mpa,当一种水渣防火板材总厚度为12mm时，四层玻璃纤维网格布2，抗折强度＞20Mpa,当一种水渣防火板材总厚度为16mm时六层玻璃纤维网格布2，抗折强度＞25Mpa,当一种水渣防火板材总厚度为20mm时六层玻璃纤维网格布，抗折强度＞29Mpa,当一种水渣防火板材厚度为20mm时七层玻璃纤维网格布，抗折强度＞36Mpa,当一种水渣防火板材厚度为40mm时七层玻璃纤维网格布，抗折强度＞25Mpa。一种水渣防火板材厚度不同，可选择二至七层玻璃纤维网格布2。
实施例5：
本实施例是在上述实施例的基础上，进一步地限定，作为优选的，本色面层3的厚度为0.1mm至0.95mm。本实施例的其他部分与上述实施例相同，不再赘述。
本防火板的制作方法为：
1)制作29.4°Bé硫酸镁水：取850kg的七水硫酸镁，然后取1000kg的水将硫酸镁溶解成29.4°Bé硫酸镁水；
2)本色面浆料6的做法：取125kg的29.4°Bé硫酸镁水，100kg的氧化镁轻烧粉，4kg的白云石粉，100kg的水渣粉，一份重量的改性剂，搅拌机搅拌均匀；
3)纤维水渣菱镁胶凝材料1的做法：取125kg的29.4°Bé硫酸镁水，100kg的氧化镁轻烧粉，4kg的白云石粉，100kg的水渣粉，180kg水渣、纤维1kg、一份重量的改性剂，搅拌机搅拌均匀；
4)制作防火板：一台搅拌机搅拌出本色面浆料6，两台搅拌机搅拌出纤维水渣菱镁胶凝材料1浆料，然后在防火板生产线上成型，本色面浆料6铺平在PVC或ABS基板上，玻璃纤维网格布2压入本色面浆料6中，纤维水渣菱镁胶凝材料1浆料铺平在本色面浆料6上，再次铺放玻璃纤维网格布2，再次铺放纤维水渣菱镁胶凝材料1浆料，然后铺放无纺布4，经切割、整平、养护、固化、拆模、四边定尺切割、养护、喷涂有机硅防水剂、烘干。
其中所述的添加剂纤维，其特征在于：所述纤维是有机纤维短丝、无机纤维短丝之一或其组合。
值得注意的是，纤维水渣菱镁胶凝材料1的一种配比：135kg的29.4°Bé硫酸镁水，100kg的氧化镁轻烧粉，150kg的水渣粉，200kg的水渣，陶粒90kg，一份重量的纤维，一份重量的改性剂，产品密度1.4。
纤维水渣菱镁胶凝材料1的另一种配比：155kg的29.4°Bé硫酸镁水，100kg的氧化镁轻烧粉，150kg的水渣粉，200kg的水渣，珍珠岩13kg，一份重量的纤维，一份重量的改性剂，产品密度1.25。
纤维水渣菱镁胶凝材料1的又一种配比：145kg的29.4°Bé硫酸镁水，100kg的氧化镁轻烧粉，148kg的水渣粉，200kg的水渣，EPS泡沫珠1.5kg，珍珠岩6.5kg，一份重量的纤维，一份重量的改性剂，产品密度1.25。
纤维水渣菱镁胶凝材料1的又一种配比：155kg的29.4°Bé硫酸镁水，100kg的氧化镁轻烧粉，150kg的水渣粉，196kg的水渣，EPS泡沫珠1.5kg，玻化微珠6.5kg，一份重量的纤维，一份重量的改性剂，产品密度1.25。
无纺布4层4根据一种水渣防火板材厚度不同选择12g至68g每平方米，其主要作用减少产品表面孔隙率，方便真空吸盘产品下线。
半成品经整平、养护、固化、拆模、达到强度后通过生产线进入四边定尺切割机，进行定尺切割，产品下线。
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：说明书中的其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (6)

1.一种水渣防火板材，其特征在于：包括从下至上依次设置的本色面层(3)、有机硅防水层(5)、本色面浆料(6)、纤维水渣菱镁胶凝材料(1)、有机硅防水层(5)和无纺布(4)，所述纤维水渣菱镁胶凝材料(1)内、本色面浆料(6)内、纤维水渣菱镁胶凝材料(1)上部与有机硅防水层(5)之间均设有玻璃纤维网格布(2)。
2.根据权利要求1所述的一种水渣防火板材，其特征在于：所述的无纺布(4)内表面以及本色面层(3)的内表面均设置有有机防水层(5)。
3.根据权利要求1或2所述的一种水渣防火板材，其特征在于：所述无纺布(4)为12g至68g每平方米。
4.根据权利要求1或2所述的一种水渣防火板材，其特征在于：所述本色面层(3)的厚度为0.1mm至0.95mm。
5.根据权利要求1或2所述的一种水渣防火板材，其特征在于：所述防火板材总厚度为10mm-40mm。
6.制备如权利要求1-5所述的一种水渣防火板材，其特征在于：步骤包括：
(1)制作29.4°Bé硫酸镁水：取850kg的七水硫酸镁，然后取1000kg的水将硫酸镁溶解成29.4°Bé硫酸镁水；
(2)本色面浆料(6)的做法：取125kg的29.4°Bé硫酸镁水，100kg的氧化镁轻烧粉，4kg的白云石粉，100kg的水渣粉，一份重量的改性剂，搅拌机搅拌均匀；
(3)纤维水渣菱镁胶凝材料(1)的做法：取125kg的29.4°Bé硫酸镁水，100kg的氧化镁轻烧粉，4kg的白云石粉，100kg的水渣粉，180kg水渣、纤维1kg、一份重量的改性剂，搅拌机搅拌均匀；
(4)制作防火板：一台搅拌机搅拌出本色面浆料(6)，两台搅拌机搅拌出纤维水渣菱镁胶凝材料(1)浆料，然后在防火板生产线上成型，本色面浆料(6)铺平在PVC或ABS基板上，玻璃纤维网格布(2)压入本色面浆料(6)中，纤维水渣菱镁胶凝材料(1)浆料铺平在本色面浆料(6)上，再次铺放玻璃纤维网格布(2)，再次铺放纤维水渣菱镁胶凝材料(1)浆料，然后铺放无纺布(4)，经切割、整平、养护、固化、拆模、四边定尺切割、养护、喷涂有机硅防水剂、烘干。
CN201611139388.9A 2016-12-12 2016-12-12 一种水渣防火板材及其制造方法 Pending CN106639215A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611139388.9A CN106639215A (zh) 2016-12-12 2016-12-12 一种水渣防火板材及其制造方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611139388.9A CN106639215A (zh) 2016-12-12 2016-12-12 一种水渣防火板材及其制造方法

Publications (1)

Publication Number Publication Date
CN106639215A true CN106639215A (zh) 2017-05-10

Family

ID=58825687

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201611139388.9A Pending CN106639215A (zh) 2016-12-12 2016-12-12 一种水渣防火板材及其制造方法

Country Status (1)

Country Link
CN (1) CN106639215A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107386477A (zh) * 2017-06-28 2017-11-24 无锡市京锡冶金液压机电有限公司 一种楼道专用防火板及其制备方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102152501A (zh) * 2010-11-15 2011-08-17 易科美德（天津）环保建材有限公司 保温节能一体板基板及其制备方法
CN203891320U (zh) * 2014-03-26 2014-10-22 青岛理工大学 采用轻质混凝土的多功能防护板

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102152501A (zh) * 2010-11-15 2011-08-17 易科美德（天津）环保建材有限公司 保温节能一体板基板及其制备方法
CN203891320U (zh) * 2014-03-26 2014-10-22 青岛理工大学 采用轻质混凝土的多功能防护板

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
中国菱镁行业协会组: "《镁质胶凝材料及制品技术》", 31 January 2016, 中国建材工业出版 *
刘仁生等: "《钢铁工业节能减排新技术5000问 上 炼铁系统分册》", 31 July 2009, 中国科学技术出版 *
林宗寿: "《过硫磷石膏矿渣水泥与混凝土》", 28 February 2015, 武汉理工大学出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107386477A (zh) * 2017-06-28 2017-11-24 无锡市京锡冶金液压机电有限公司 一种楼道专用防火板及其制备方法

Similar Documents

Publication Publication Date Title
CN102464497B (zh) 一种废砖瓦/秸秆泡沫混凝土及其制备方法
CN104213649B (zh) 聚氨酯复合保温板及其制备方法
KR100695502B1 (ko) 단열재용 조성물, 이를 이용하여 제조되는 단열 패널과 그 제조방법
CN103276826B (zh) 无机复合a级不燃保温板及其制备方法
KR101828237B1 (ko) 무기질판
CN102909783A (zh) 一种生产建筑围护材料制品的生产工艺
CN102070353A (zh) 一种轻烧白云石发泡轻质隔墙板
CN104944862B (zh) 一种利用建筑固废物生产的节能墙材及其制作方法
CN106760337A (zh) 一种防水抗污的室外用板材及其生产方法
CN105503051B (zh) 利用垃圾焚烧的炉渣制作的透水砖及其制备方法
CN108409255A (zh) 基于无机改性聚氨酯颗粒的防火保温板及其制备方法
CN105481298A (zh) 一种珍珠岩防火隔热板及其制备方法
CN104563425A (zh) 一种装饰、防火、保温一体化板
CN106522494A (zh) 一种室外用的防火板及其制作方法
CN110229019A (zh) 一种eps发泡板及其成型工艺及应用
CN106431122A (zh) 一种辊压成型粉煤灰建筑垃圾板材
CN106277977A (zh) 一种辊压成型钢渣建筑垃圾板材
CN110407555A (zh) 一种氯氧镁泡沫防火混凝土轻质墙体复合材料及其制备方法
CN109437963A (zh) 一种发泡陶瓷保温装饰板及其制备方法
CN106747242A (zh) 一种能防水的防火板材及其制造方法
KR100943746B1 (ko) 층간 바닥 충격음 차단성능을 자체적으로 구비한 경량기포 콘크리트의 제조방법 및 이를 이용한 바닥구조와 시공방법
CN106639215A (zh) 一种水渣防火板材及其制造方法
CN106626597A (zh) 一种抗压的防火板及其制造方法
CN107780590A (zh) 一种超细粉煤灰轻质自保温墙板及其制作方法
CN206277737U (zh) 一种抗压的防火板

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20170510

RJ01 Rejection of invention patent application after publication