CN106638721A - Cement mixing pile body quality monitoring system - Google Patents
Cement mixing pile body quality monitoring system Download PDFInfo
- Publication number
- CN106638721A CN106638721A CN201611014307.2A CN201611014307A CN106638721A CN 106638721 A CN106638721 A CN 106638721A CN 201611014307 A CN201611014307 A CN 201611014307A CN 106638721 A CN106638721 A CN 106638721A
- Authority
- CN
- China
- Prior art keywords
- quality monitoring
- cement
- mixing pile
- cement mixing
- monitoring system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D33/00—Testing foundations or foundation structures
Abstract
The invention relates to a cement mixing pile body quality monitoring system. The cement mixing pile body quality monitoring system comprises a rotation pouring type cement pile construction machine. The rotation pouring type cement pile construction machine comprises a rack. The rack is vertically provided with multiple rotary grouting pipes. The top ends of the rotary grouting pipes are connected with the tail end of a cement paste conveying pipe. The cement paste conveying pipe is provided with a cement paste flow meter. A meter counting wheel is closely attached to the peripheral side of the rotary grouting pipes and connected with a fixing frame arranged on the rack. A quality monitoring processor is further included and electrically connected with the meter counting wheel and the cement paste flow meter. The quality monitoring processor judges whether a cement mixing pile body is qualified or not according to the rotary grouting pipe feeding length collected by the meter counting wheel and the cement usage amount collected through the cement paste flow meter. The cement mixing pile body quality monitoring system automatically judges whether the cement mixing pile body is qualified or not according to the collected information so that remedial measures can be taken before curing of the cement mixing pile body, and benefits of customers are guaranteed.
Description
Technical field
The present invention relates to a kind of cement mixing pile pile quality monitoring system.
Background technology
The quality of cement mixing pile directly influences the service life and safe coefficient of whole building thing, therefore cement mixing
The quality testing of stake is particularly significant, and cement mixing pile is great in constructing amount, wide, is concealed work.Existing cement mixing pile construction machine
Having cannot automatically, exactly control cement mixing pile construction quality, and all be the technology of sampling Detection afterwards, and this causes detection
Become have probability, the quality of cement mixing pile cannot be measured accurately, once detection is unqualified, the cement having cured after pile
Stake is wide because quantity is big, the features such as bearing capacity is strong, does over again and has mended the fold after the sheep is lost that It dones't help the situation, and constructor is also impossible to ground
In all of stake extract construct again one by one！Even if will get twice the result with half the effort to exhaust the people and drain the treasury with that.
The content of the invention
In view of this, it is an object of the invention to provide a kind of cement mixing pile pile quality monitoring system, gathers cement
The feeding length of consumption and rotation Grouting Pipe, and stirred according to the information automatic decision cement for collecting by quality monitoring processor
Whether qualified mix a pile body, in case adopting remedial measures before its solidification, ensure the interests of client.
For achieving the above object, the present invention is adopted the following technical scheme that：A kind of cement mixing pile pile quality monitoring system,
Including a rotary pouring type concrete stake construction machine, the rotary pouring type concrete stake construction machine includes a frame, in the frame
Some rotation Grouting Pipes are vertically arranged with, the top of the rotation Grouting Pipe is connected with the tail end of cement mortar delivery pipe, its feature
It is：A cement mortar effusion meter is provided with the cement mortar delivery pipe, the week side of boss of the rotation Grouting Pipe is close to arrange
There is a rice counting wheel, the fixed mount that the rice counting wheel is arranged in frame with is connected, it is described also including a quality monitoring processor
Quality monitoring processor is electrically connected with respectively with rice counting wheel, cement mortar effusion meter, and the quality monitoring processor is according to rice counting wheel
The cement consumption that the rotation Grouting Pipe feeding length and cement mortar effusion meter for collecting is collected judges cement mixing pile pile body
It is whether qualified.
Further, the rice counting wheel includes a bull wheel, and two the week side of boss of the bull wheel are evenly arranged with some rotating directions
The jockey pulley perpendicular with the bull wheel rotating direction；It is fixedly installed the light in same light path inside the bull wheel successively
Source, condenser lenss, light-sensitive element and signal processor, are provided with a grating between the condenser lenss and light-sensitive element, the grating hangs down
Directly it is fixed in a rotating shaft of the bull wheel.
Further, the fixed mount includes a horizontally disposed V-type support, two openings point of the V-type support
Be not fixedly connected with the two ends of the rotating shaft, the tail end of V-type support is fixedly connected with one end of brace, the brace it is another
One end is hinged with a fixed plate, and the spring that a tension is additionally provided between the fixed plate and brace provides one to rotation for rice counting wheel
Turn the power of Grouting Pipe compression.
Further, some screwed holes are provided with the fixed plate for being fixed on the frame.
Further, the frame top is additionally provided with a wireless transceiver, and the wireless transceiver is supervised with the quality
Control processor connection, the judged result of the rotation Grouting Pipe feeding length, cement consumption and quality monitoring processor is sent out
Deliver to remote supervisory station.
Further, be additionally provided with siren and display screen in the frame, the siren and display screen respectively with matter
Amount monitoring processor connection, the display screen is used to show at rotation Grouting Pipe feeding length, cement consumption and quality monitoring
The judged result of reason device；When quality monitoring processor judges that cement mixing pile pile body is unqualified, send to the siren
One alert command its ring.
The present invention has the advantages that compared with prior art：The present invention is scored by rice counting wheel with cement mortar flow
The feeding length and cement consumption of Grouting Pipe Cai Ji not rotated and quality monitoring processor is transferred to, quality monitoring processor according to
Whether both are directly qualified to cement mixing pile to judge, while the data for collecting and judged result are sent to long-range
The display screen at monitoring station and scene is shown；When judged result is unqualified, also an alarm is sent to siren in time
Order, to adopt remedial measures in time before grout cures, ensures to greatest extent the interests of client；On the other hand, originally
The rice counting wheel of invention is provided with the basis of existing technology jockey pulley, eliminates the static friction that the rotational band because rotating Grouting Pipe is come
Power, considerably reduces the loss of equipment.
Description of the drawings
Fig. 1 is the overall structure diagram of one embodiment of the invention；
Fig. 2 is the rice counting wheel and fixed mount fit structure schematic diagram of one embodiment of the invention；
Fig. 3 is the rice counting wheel and V-type support assorted structure top view of one embodiment of the invention；
Fig. 4 is the rice counting wheel side schematic view of one embodiment of the invention；
Fig. 5 is the rice counting wheel top view of one embodiment of the invention；
Fig. 6 is the jockey pulley separation graph of one embodiment of the invention；
Fig. 7 is the schematic diagram of rice counting wheel of the present invention；
Fig. 8 is the overall theory diagram of the present invention；
In figure：1- frames；2- rotates Grouting Pipe；3- cement mortar delivery pipes；31- cement mortar effusion meters；4- rice counting wheels；41- bull wheels；
42- jockey pulleys；43- jockey pulley mounting grooves；44- jockey pulley rotary shafts；45- gratings；46- light sources；47- condenser lenss；48- light-sensitive elements；49-
Signal processor；5- fixed mounts；51- rotating shafts；52-V type supports；53- braces；54- fixed plates；55- springs；At 6- quality monitorings
Reason device；7- wireless transceivers.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment the present invention will be further described.
Fig. 1 is refer to, the present invention provides a kind of cement mixing pile pile quality monitoring system, including a rotary pouring type water
Mud pile driving construction machine, the rotary pouring type concrete stake construction machine includes a frame 1, and some rotations are vertically arranged with the frame 1
Turn Grouting Pipe 2, the top of the rotation Grouting Pipe 2 is connected with the tail end of cement mortar delivery pipe 3, it is characterised in that：The cement
A cement mortar effusion meter 31 is provided with slurry delivery pipe 3, for acquisition in real time the cement consumption in rotation Grouting Pipe 2 is transported to；
The week side of boss of the rotation Grouting Pipe 2 is provided with a rice counting wheel 4, for obtaining entering for the rotation Grouting Pipe 2 in real time
To length.The rice counting wheel 2 is connected with the fixed mount 5 that is arranged in frame 1, and the fixed mount 5 applies one to rice counting wheel
Pressure makes it firmly be attached in rotation Grouting Pipe 2.
Fig. 1 is continued referring to, a quality monitoring processor 6, the quality monitoring processor are additionally provided with the frame 1
6 are electrically connected with respectively with rice counting wheel 4, cement mortar effusion meter 31, the rotation that the quality monitoring processor is collected according to rice counting wheel
Turn the cement consumption that Grouting Pipe feeding length and cement mortar effusion meter collect and judge whether cement mixing pile pile body is qualified.Sentence
Disconnected process is as follows：Threshold value N is preset with quality monitoring processor, under conditions of the thickness of rotation Grouting Pipe is fixed, is calculated
The cement consumption b for the collecting and ratio n=b/a of rotation Grouting Pipe feeding length a, if n is more than N, cement mixing pile is closed
Lattice, otherwise for unqualified.Preferably, some threshold values N of setting can be reached from little in the quality monitoring processor1, N2..., Ni,
Two threshold value compositions of arbitrary neighborhood are interval, and each interval is correspondingly arranged a credit rating, when the ratio tried to achieve falls in interval, then
The cement mixing pile pile body belongs to corresponding credit rating.And when the thickness for rotating Grouting Pipe is not fixed, in ratio calculated n
Need to take into account its fineness, computing formula becomes：n=b/（a*S）, wherein S is the sectional area for rotating Grouting Pipe.
Incorporated by reference to Fig. 4 to Fig. 6, the rice counting wheel includes a bull wheel 41, if two the week side of boss of the bull wheel 41 are evenly arranged with
The dry rotating direction jockey pulley 42 perpendicular with the rotating direction of the bull wheel 41；The jockey pulley 42 is to be set in jockey pulley rotary shaft 44
Oval wheel, the jockey pulley rotary shaft 44 is arranged in jockey pulley mounting groove 43, and the jockey pulley mounting groove 43 is arranged on bull wheel 41
Two the week side of boss.When Grouting Pipe rotation is rotated, jockey pulley 42 eliminates the effect of frictional force, while bull wheel is with rotation Grouting Pipe
Sink and rotate.Preferably, the jockey pulley 42 positioned at the week side of boss of bull wheel two is crisscross arranged, and further ensures jockey pulley with rotation Grouting Pipe
Occlusion.
Fig. 7 is refer to, the light source 46, condenser lenss in same light path is fixedly installed inside the bull wheel 41 successively
47th, light-sensitive element 48 and signal processor 49, be provided between the condenser lenss 47 and light-sensitive element 48 one perpendicular to light path light
Grid 45, the grating 45 is vertically fixed in a rotating shaft 51 of the bull wheel 41.It is the light source 46, condenser lenss 47, photosensitive
Element 48 and signal processor 49 are rotated with the rotation of bull wheel, and rotating shaft 51 is used to support the rotation of bull wheel, its own and light
Grid 45 are motionless.When bull wheel is rotated, the spaced slot on grating 45 causes the light of the generation of light source 46 Jing after condenser lenss optically focused
Pass through by spells, produce desultory electric pulse on light-sensitive element 48, signal processor 49 according to number of pulses with
And the quantity in gap obtains the number of turns of bull wheel rotation on grating, and bull wheel is gone out according to the circumference calculating of bull wheel rotate against Grouting Pipe
Running length rotate the feeding length of Grouting Pipe.
Refer to Fig. 2 and Fig. 3, the fixed mount 5 includes a horizontally disposed V-type support 52, two of the V-type support
Opening is fixedly connected respectively with the two ends of the rotating shaft 51, and the tail end of the V-type support 52 is fixed with one end of brace 53 and connected
Connect, the other end of the brace 53 is hinged with a fixed plate 54, and a tension is additionally provided between the fixed plate 54 and brace 53
Spring 55 is that rice counting wheel 4 provides the power compressed to rotation Grouting Pipe.In the present embodiment, it is provided with the fixed plate 54
Some screwed holes are used to be fixed on the frame.
Fig. 1 and Fig. 8 is refer to, the top of the frame 1 is additionally provided with a wireless transceiver 7, the wireless transceiver 7 and institute
The connection of quality monitoring processor is stated, by sentencing for the rotation Grouting Pipe feeding length, cement consumption and quality monitoring processor
Disconnected result is sent to remote supervisory station, and remote supervisory station is also provided with a wireless transceiver.Alarm is additionally provided with the frame
Device and display screen, the siren and display screen are connected respectively with quality monitoring processor, and the display screen is used to show rotation
The information such as the judged result of Grouting Pipe feeding length, cement consumption and quality monitoring processor；When quality monitoring processor is sentenced
Break cement mixing pile pile body it is unqualified when, send an alert command its ring to the siren.So that workman is in cement mortar
Adopt remedial measures in time before solidification, the interests of client are ensured to greatest extent.
The foregoing is only presently preferred embodiments of the present invention, all impartial changes done according to scope of the present invention patent with
Modification, should all belong to the covering scope of the present invention.
Claims (6)
1. a kind of cement mixing pile pile quality monitoring system, an including rotary pouring type concrete stake construction machine, the rotation is filled
Note formula concrete stake construction machine includes a frame, and some rotation Grouting Pipes, the rotation Grouting Pipe are vertically arranged with the frame
Top be connected with the tail end of cement mortar delivery pipe, it is characterised in that：A cement mortar stream is provided with the cement mortar delivery pipe
Gauge, the week side of boss of the rotation Grouting Pipe is provided with a rice counting wheel, and the rice counting wheel and one are arranged in frame
Fixed mount connect, also including a quality monitoring processor, the quality monitoring processor respectively with rice counting wheel, cement mortar effusion meter
It is electrically connected with, rotation Grouting Pipe feeding length and cement mortar flow that the quality monitoring processor is collected according to rice counting wheel
The cement consumption that meter is collected judges whether cement mixing pile pile body is qualified.
2. cement mixing pile pile quality monitoring system according to claim 1, it is characterised in that：The rice counting wheel includes
One bull wheel, two the week side of boss of the bull wheel are evenly arranged with some rotating directions jockey pulley perpendicular with the bull wheel rotating direction；
It is fixedly installed light source in same light path, condenser lenss, light-sensitive element and signal processor, institute inside the bull wheel successively
State and be provided between condenser lenss and light-sensitive element a grating, the grating is vertically fixed in a rotating shaft of the bull wheel.
3. cement mixing pile pile quality monitoring system according to claim 2, it is characterised in that：The fixed mount includes
One horizontally disposed V-type support, two openings of the V-type support are fixedly connected respectively with the two ends of the rotating shaft, the V
The tail end of type support is fixedly connected with one end of brace, and the other end of the brace is hinged with a fixed plate, the fixed plate with
The spring that a tension is additionally provided between brace provides the power compressed to rotation Grouting Pipe for rice counting wheel.
4. cement mixing pile pile quality monitoring system according to claim 3, it is characterised in that：Set in the fixed plate
Some screwed holes are equipped with for being fixed on the frame.
5. cement mixing pile pile quality monitoring system according to claim 1, it is characterised in that：The frame top is also
A wireless transceiver is provided with, the wireless transceiver is connected with the quality monitoring processor, the rotation Grouting Pipe is entered
Send to remote supervisory station to the judged result of length, cement consumption and quality monitoring processor.
6. cement mixing pile pile quality monitoring system according to claim 1, it is characterised in that：Also set in the frame
Siren and display screen are equipped with, the siren and display screen are connected respectively with quality monitoring processor, and the display screen is used for
Show the judged result of rotation Grouting Pipe feeding length, cement consumption and quality monitoring processor；When quality monitoring processor
When judging that cement mixing pile pile body is unqualified, to the siren alert command its ring is sent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611014307.2A CN106638721B (en) | 2016-11-18 | 2016-11-18 | Cement mixing pile pile quality monitors system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611014307.2A CN106638721B (en) | 2016-11-18 | 2016-11-18 | Cement mixing pile pile quality monitors system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106638721A true CN106638721A (en) | 2017-05-10 |
| CN106638721B CN106638721B (en) | 2018-11-27 |
Family
ID=58807934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611014307.2A Expired - Fee Related CN106638721B (en) | 2016-11-18 | 2016-11-18 | Cement mixing pile pile quality monitors system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106638721B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1413160A (en) * | 1972-12-20 | 1975-11-05 | Shell Int Research | Method and means for load testing openended piles penetrating the soil |
| CN1587551A (en) * | 2004-10-12 | 2005-03-02 | 河海大学 | Automatic monitoring method for cement-soil stirring pile construction |
| US6942429B1 (en) * | 2002-11-05 | 2005-09-13 | Beck, Iii August H. | Post-stressed pile |
| CN105971031A (en) * | 2016-06-22 | 2016-09-28 | 昆山市建设工程质量检测中心 | Magnetic-induction-based pile length detection device for tubular pile construction and detection method |
-
2016
- 2016-11-18 CN CN201611014307.2A patent/CN106638721B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1413160A (en) * | 1972-12-20 | 1975-11-05 | Shell Int Research | Method and means for load testing openended piles penetrating the soil |
| US6942429B1 (en) * | 2002-11-05 | 2005-09-13 | Beck, Iii August H. | Post-stressed pile |
| CN1587551A (en) * | 2004-10-12 | 2005-03-02 | 河海大学 | Automatic monitoring method for cement-soil stirring pile construction |
| CN105971031A (en) * | 2016-06-22 | 2016-09-28 | 昆山市建设工程质量检测中心 | Magnetic-induction-based pile length detection device for tubular pile construction and detection method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106638721B (en) | 2018-11-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206951290U (en) | A kind of material crushing and screening device of road and bridge construction | |
| CN106870342A (en) | A kind of intelligent air compressor and its drying system with self-checking system | |
| CN205189951U (en) | Underground works and deep basal pit unmanned on duty real time monitoring early warning system | |
| KR20150138010A (en) | Apparatus and method for remote monitering flow meter data of water supply middle and small block using mobile communication network and high quality buffering technique | |
| KR20200079091A (en) | Unmanned water treatment system using five senses technology when machine overloaded | |
| CN106638721A (en) | Cement mixing pile body quality monitoring system | |
| CN101825523B (en) | Wet method ball mill belly expansion fault prediction device and method | |
| CN203049494U (en) | Gateway protective system | |
| CN204791482U (en) | Video monitoring equipment inspection management wireless transmission alarm system | |
| CN108205878A (en) | Avalanche monitoring method and avalanche monitoring system | |
| KR102363567B1 (en) | Monotoring system for sewer | |
| CN107543599B (en) | Multi-groove type rock debris discharge amount measuring device and measuring method thereof | |
| CN109269576A (en) | One kind detecting implementation method for petrochemical enterprise sewage discharge | |
| CN112268582B (en) | Dust collecting equipment intelligent monitoring analysis management system based on big data | |
| CN206160952U (en) | A meter rice device for measuring rotatory slip casting pipe feeds length | |
| CN206281554U (en) | Fire cistern liquid level gathers active radio sensing device | |
| CN107015117A (en) | Line monitoring system based on suspension mode and installation method thereof | |
| CN213021757U (en) | Industrial water wireless remote transmission automatic meter reading system based on efficient communication | |
| CN205677754U (en) | A kind of high water head large capacity hydroelectric generator group vibration throw protection device | |
| CN208183690U (en) | A kind of water body suspension garbage cleaning device | |
| CN102518597B (en) | Method and device for early warning during fan wear detection | |
| KR101098416B1 (en) | Iron oxide dust collector of heat recovery steam generator | |
| CN214553947U (en) | Collection device is smashed to fine broken stone for mining machinery | |
| CN108681278B (en) | Coal mining dust pelletizing system | |
| CN110052395A (en) | A kind of dregs screening plant and method for sieving for shield-tunneling construction |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181127 Termination date: 20191118 |