CN1066377C - Method for processing roller of three-roller tension reducing mill - Google Patents

Abstract

The present invention discloses a method for processing rollers of a three-roller tension reducing mill, which is characterized in that on the basis of the existing roller processing method, the numerical control relationship between two parameters-cutter distance Ew and cutter rotary angle theta is established: Ew=(E wmax-EH)*f(theta)+EH, wherein the f(theta) is periodic function which takes the cutter rotary angle theta as variable to change symmetrically in the range of 120 degrees, EH is cutter regulating quantity, and E wmax is the maximum cutter distance. Thus, a roller hole shape curve whose hole shape parameters are determined by technical requirements is optimized, and the hole shape curve at a hole shape roller gap is an approximate circular arc whose radius is equal to the long half shaft of the hole shape; the deformation quantity is reasonably distributed along a hole groove, and the present invention enhances the production quality and the service life of rollers.

Description

A kind of method for processing roller of three-roller tension reducing mill

The present invention relates to a kind of method for processing roller of three-roller tension reducing mill, is a kind of Roller Machining method that the three-roller tension reducing mill pass is optimized.

The pass parameter of three-roller tension reducing mill as pass diameter, pass ovality and roll theoretical diameter, is determined according to technological requirement.Method for processing roller of three-roller tension reducing mill of the prior art according to the above-mentioned pass parameter of being determined by technology, calculates tool diameter D _wWith cutter apart from E _wValue.During processing roll, three roll stacks are dressed up duty be installed on the lathe, tool diameter is D _w, its axis normal is in roll axis and cross the pass center, cutter and roll rotate breaker roll around self axis simultaneously and process, when feed to cutter apart from being E _wThe time, promptly finish the processing of breaker roll, processing method is simple.With regard to a pass, tool diameter D _wWith cutter apart from E _wBe constant, in case calculate D _wWith E _wValue, then the roll pass that is processed promptly is unique, can't the people for a change shape of pass curve and the annexation of each section curve, this has limited the optimization process to pass undoubtedly.Therefore, the three-roller tension reducing mill pass that adopts existing Roller Machining method to process, no matter be oval groove system or circular hole system, all exist angle of sides little, the problem that roll gap place pass curve can't seamlessly transit, thereby cause pipe blue or green line, endoporus to occur easily to be six sides or inwall surfaces externally and internally defective and roll wear rate height such as frill at roll gap place outer surface.

The purpose of this invention is to provide a kind of method for processing roller of three-roller tension reducing mill, thereby make one to determine that by technological requirement the pass curve of pass parameter is optimized, deflection rationally distributes along hole slot, and form the circular arc that radius is approximately the pass major semiaxis at pass roll gap place, to guarantee the pass curve smoothing transition of roll gap place, improve the quality of products and service life of roll.

The objective of the invention is to realize by following measure.

A kind of method for processing roller of three-roller tension reducing mill, be on lathe to the method for this Roller Machining, at cutter apart from E _wAnd set up numerical control relation: E between cutter anglec of rotation θ two parameters _w=(E _Wmax-EH) * f (θ)+EH, in the formula: f (θ) is for being variable with cutter anglec of rotation θ, the periodic function that symmetry changes in 120 ° of scopes;

EH is the cutter adjustment amount, generally gets EH=0～4.0mm;

E _WmaxBe maximum cutter distance: $E_{w\max }=\sqrt{{(0.5D_{\mathrm{id}}-B_i)}^2-0.25{(D_{\mathrm{id}}-D_w)}^2}$ In the formula: D _Id, B _iBe respectively roll theoretical diameter and pass semi-minor axis, given by technology;

D _wBe tool diameter, $D_w=\sqrt{4{\mathrm{<figure-callout\; id="2"\; label="T"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">T</figure-callout>}}^2+3{\mathrm{<figure-callout\; id="2"\; label="A\; i"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">A</figure-callout>}}_i^{}}$ In the formula: A _iFor the pass major semiaxis, given by technology; $T=\frac{\sqrt{D_{\mathrm{id}}^2-4C}-D_{\mathrm{id}}}{2}$ $C={\mathrm{EH}}^2+\frac{1}{2}{A}_i\&times;D_{\mathrm{id}}-\frac{1}{4}{\mathrm{<figure-callout\; id="2"\; label="A\; i"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">A</figure-callout>}}_i^{}$ Periodic function f (θ) can be the simple function of cutter anglec of rotation θ: Periodic function f (θ) also can be the complicated function of cutter anglec of rotation θ:

When ° N=1,3,5 of N * 60 °≤θ≤(N+1) * 60, $f\left(\mathrm{\&theta;}\right)=\frac{1}{2}\&lsqb;1+\left|\mathrm{Sin}(3\&times;\mathrm{\&theta;})\right|\&rsqb;$ Under other situation: $f\left(\mathrm{\&theta;}\right)=\frac{1}{2}\&lsqb;1-\left|\mathrm{Sin}(3\&times;\mathrm{\&theta;})\right|\&rsqb;$

Below in conjunction with accompanying drawing the present invention is described in detail.

Fig. 1 is during for Roller Machining method processing roll of the present invention, roll and cutter graph of a relation.

Fig. 2 is the A-A cutaway view of Fig. 1.

The roll Pass figure of Fig. 3 for adopting the inventive method to process.

Fig. 4 is the roll pass each point radius R of employing the inventive method processing and the graph of a relation between the cutter anglec of rotation θ.

Method for processing roller of three-roller tension reducing mill of the present invention, as shown in Figure 1 and Figure 2, among the figure: 1 is that roll, 2 is that cutter, 3 is that roll gap, 4 is cutter path. This method and prior art Roller Machining method are three rolls 1 to be assembled into duty be installed on the lathe equally, cutter 2 axis 0-0 perpendicular to roll 1 axis 0 '-0 ', and cross pass center 0, cutter 2 and roll 1 are processed around self axis rotation breaker roll 1 simultaneously. Difference is on former Roller Machining method basis, introduces variable cutter apart from E_w=(E _wmax-EH) * f (θ)+EH, to the Tool advance of machining tool apart from carrying out numerical control, thereby make one by technique given pass length semiaxis A_i、B _iAnd roll theoretical diameter D_idThe Grooves of Stretch Reducing Mill curve of diplodal parameter, except satisfying above-mentioned pass parameters requirement, can be by changing periodic function f (θ), change artificially the annexation of pass curve and each section curve, the pass curve is optimized, make deflection along the hole slot reasonable layout, and to make the shape approximation of pass at roll gap 3 places be that radius equals pass major semiaxis A_iCircular arc, realize seamlessly transitting, its pass that processes as shown in Figure 3.

Below with roll theoretical diameter D _Id=330mm, pass major semiaxis A _i=76.55mm, pass semi-minor axis B _iThe roller of three-roller tension reducing mill of=72.96mm is an example, introduces embodiments of the invention.

At cutter apart from E _wAnd set up the numerical control relation between cutter anglec of rotation θ two parameters:

E _w=(E _Wmax-EH) * f (θ)+EH, in (1) formula: f (θ) is for being variable with cutter anglec of rotation θ, the periodic function that symmetry changes in 120 ° of scopes;

EH is the cutter adjustment amount, shakes in order to prevent machine, generally gets EH=0～4.0mm, EH=0 in this example;

E _WmaxBe maximum cutter distance: $E_{w\max }=\sqrt{{(0.5D_{\mathrm{id}}-B_i)}^2-0.25{(D_{\mathrm{id}}-D_w)}^2}---\left(2\right)$ In the formula: D _Id, B _iBe respectively roll theoretical diameter and pass semi-minor axis, all given by technology;

D _wBe tool diameter, $D_w=\sqrt{4{\mathrm{<figure-callout\; id="2"\; label="T"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">T</figure-callout>}}^2+3A_i^2}-----\left(3\right)$ In the formula: A _iFor the pass major semiaxis, given by technology; $T=\frac{\sqrt{D_{\mathrm{id}}^2-4C}-D_{\mathrm{id}}}{2}---\left(4\right)$ $C={\mathrm{<figure-callout\; id="2"\; label="EH"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">EH</figure-callout>}}^2+\frac{1}{2}{A}_i\&times;D_{\mathrm{id}}-\frac{1}{4}{A}_i^2---\left(5\right)$ With formula (4), (5) substitution formula (3) as can be known:

When EH=0, D _w=2A _i=2 * 76.55=153.10mm is with D _w=153.10mm and D _Id=330mm, B _i=72.96mm substitution formula (2): $E_{w\max }=\sqrt{{(0.5\&times;330-72.96)}^2-0.25{(330-153.10)}^2}=25.46\mathrm{mm}$ Then formula (1) is:

E _w=25.46 * f (θ) (1 ') periodic function f (θ) can be the simple function of anglec of rotation θ: With formula (6) substitution formulas (1 '), can obtain with the corresponding instantaneous cutter of cutter anglec of rotation θ apart from E _w, see attached list.

Periodic function f (θ) also can be the complicated function of anglec of rotation θ:

When ° N=1,3,5 of N * 60 °≤θ≤(N+1) * 60, $f\left(\mathrm{\&theta;}\right)=\frac{1}{2}\&lsqb;1+\left|\mathrm{Sin}(3\&times;\mathrm{\&theta;})\right|\&rsqb;---\left(7a\right)$ Under other situation $f\left(\mathrm{\&theta;}\right)=\frac{1}{2}\&lsqb;1-\left|\mathrm{Sin}(3\&times;\mathrm{\&theta;})\right|\&rsqb;-----\left(7b\right)$ With formula (7a), (7b) substitution (1 ') respectively, can obtain equally with corresponding each cutter of cutter anglec of rotation θ apart from E _w, see attached list.

Roll pass each point radius R that employing the inventive method processes and the relation of cutter anglec of rotation θ are as shown in Figure 4.0 of the X-Y coordinate system is the pass center among the figure, roll gap 3 θ of place=30 °.Pass bottom land 5 θ of place=90 °, then pass each point radius R value can be determined by the simple geometric relation: $X=\frac{{\mathrm{<figure-callout\; id="2"\; label="D\; w"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">D</figure-callout>}}_w}{2}\mathrm{Cos\&theta;}$ $Y=\frac{D_{\mathrm{id}}}{2}-\sqrt{{(\frac{D_{\mathrm{id}}}{2}-\frac{{\mathrm{<figure-callout\; id="2"\; label="D\; w"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">D</figure-callout>}}_w}{2}\&times;|\mathrm{Sin\&theta;}\left|\right)}^2+E_w^2}$ $R=\sqrt{{\mathrm{<figure-callout\; id="2"\; label="X"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">X</figure-callout>}}^2+{\mathrm{<figure-callout\; id="2"\; label="Y"\; filenames="9612041700082.png,9612041700091.png"\; state="\{\{state\}\}">Y</figure-callout>}}^2}$

Subordinate list is the pass radius R, and cutter is apart from E _wAnd concern the table of comparisons between the cutter anglec of rotation θ.Be not difficult to find out by this table, the present invention can change the annexation of pass curve and each section curve by adopting different periodic function f (θ) when satisfying the pass technological parameter, the pass curve is optimized, and making pass roll gap place curve be radius simultaneously is pass major semiaxis A _iApproximate circular arc.

The advantage that Roller Machining method of the present invention is compared with prior art had is: optimized the pass curve, make that pass roll gap place is the approximate circle that radius equals the pass major semiaxis, guarantee seamlessly transitting of pass shape, and then improved the outer surface quality of processed tubing.The optimization of pass curve simultaneously can make deflection rationally distribute along hole slot, improves the uniformity of pipe deformation, reduces inhomogeneous and endoporus six sideizations of tube wall, improves the inner surface of tube quality, reduces roll wear.In addition, this method principle is simply clear and definite, is easy to grasp.

Subordinate list: cutter is apart from E _w, pass radius R and cutter anglec of rotation θ concern the table of comparisons

Cutter anglec of rotation θ (degree)	F (θ) is a simply periodic function		F (θ) is complicated periodic function
					Cutter is apart from E w(mm)	Pass radius R (mm)	Cutter is apart from E w(mm)	Pass radius R (mm)
	30	0.00	76.55	0.00					76.55
31					0.67	76.55	0.02	76.55
	32	1.33	76.55	0.07					76.55
33					2.00	76.54	0.16	76.55
	34	2.66	76.53	0.28					76.55
35					3.32	76.52	0.43	76.55
	58	17.03	75.33	11.40					76.00
59					17.52	75.24	12.06	75.93
	60	18.00	75.14	12.73					75.84
61					18.46	75.05	13.39	75.75
	62	18.92	74.95	14.06					75.66
85					25.24	73.05	25.02	73.10
	86	25.32	73.01	25.18					73.05
87					25.38	72.99	25.30	73.01
	88	25.42	72.97	25.39					72.98
89					25.45	72.96	25.44	72.97
	90	25.46	72.96	25.46					72.96

Claims (3)

1. method for processing roller of three-roller tension reducing mill, be on lathe to the method for this Roller Machining, it is characterized in that: at cutter apart from E _wAnd set up the numerical control relation between cutter anglec of rotation θ two parameters:

E _w=(E _Wmax-EH) * f (θ)+EH, in the formula: f (θ) is for being variable with cutter anglec of rotation θ, the periodic function that symmetry changes in 120 ° of scopes;

EH is the cutter adjustment amount, generally gets EH=0～4.0mm;

E _WmaxBe maximum cutter distance: $E_{w\max }=\sqrt{{(0.5D_{\mathrm{id}}-B_i)}^2-0.25{(D_{\mathrm{id}}-D_w)}^2}$ In the formula: D _Id, B _iBe respectively roll theoretical diameter and pass semi-minor axis, given by technology;

D _wBe tool diameter, $D_W=\sqrt{4T^2+3A_i^2}$

In the formula: A _iFor the pass major semiaxis, given by technology; $T=\frac{\sqrt{{D_{\mathrm{id}}}^2-4C}-D_{\mathrm{id}}}{2}$ $C={\mathrm{EH}}^2+\frac{1}{2}{A}_i\&times;D_{\mathrm{id}}-\frac{1}{4}{A_i}^2$

2. Roller Machining method according to claim 1 is characterized in that described periodic function f (θ) is the simple function of cutter anglec of rotation θ:

3. Roller Machining method according to claim 1 is characterized in that described periodic function f (θ) is the complicated function of cutter anglec of rotation θ:

When ° N=1,3,5 of N * 60 °≤θ≤(N+1) * 60, $f\left(\mathrm{\&theta;}\right)=\frac{1}{2}\&lsqb;1+\left|\mathrm{Sin}(3\&times;\mathrm{\&theta;})\right|\&rsqb;$ Under other situation: $f\left(\mathrm{\&theta;}\right)=\frac{1}{2}\&lsqb;1-\left|\mathrm{Sin}(3\&times;\mathrm{\&theta;})\right|\&rsqb;$

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