CN106637599A - Structural design method of 2.5D (two-and-a-half-dimensional) satin fabric - Google Patents
Structural design method of 2.5D (two-and-a-half-dimensional) satin fabric Download PDFInfo
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- CN106637599A CN106637599A CN201611270704.6A CN201611270704A CN106637599A CN 106637599 A CN106637599 A CN 106637599A CN 201611270704 A CN201611270704 A CN 201611270704A CN 106637599 A CN106637599 A CN 106637599A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D25/00—Woven fabrics not otherwise provided for
- D03D25/005—Three-dimensional woven fabrics
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- Woven Fabrics (AREA)
Abstract
2.5D Satin refers to a novel 2.5D satin structure. 2.5D Satin fabric may be provided with increased volume fraction of warp fibers and reduced interweave layers of warps and wefts, and has good warp-wise and weft-wise flexural deformation capacities. The 2.5D stain fabric structure is evolved from 2.5D satin fabric and is formed by sequentially inlaying layer by layer, two simple flat fabrics that are structurally deformed. The structural design includes the main steps of (1), determining two flat fabric structures; (2), designing a weft array; (3), designing surface lines of the 2.5D satin fabric; (4) designing warp-weft interweave structure of the 2.5D satin fabric. By changing the flat fabric structure, the surface lines of the 2.5D satin fabric and the warp-weft interweave structure, it is possible to design various different 2.5D satin fabric structures, and it is possible to provide basic structures for functional, bionic and special-purpose composite net-near preform fabric.
Description
Technical field
The present invention relates to a kind of construction design method of new 2.5D classes satin fabric, belongs to stereo fabric weaving technology neck
Domain.
Background technology
Conventional fabrics are formed by the yarns interwoven of two systems, and the arrangement along fabric length direction is warp thread, along webs
Cross direction arrangement is weft yarn, and fabric thickness is typically relatively thin, therefore is considered as two-dimensional fabric.With glass fibre, quartz fibre, aramid fiber
The two-dimensional fabric of the high performance fiber weaving such as fiber and carbon fiber, Jing lay-up process can be produced with high specific strength, high ratio
The laminated composite of modulus, light weight.In use the maximum shortcoming of two-dimensional fabric composite is that thickness directional properties are weak,
Easily layer estranged is produced when larger bending stress and shear stress is born Coating combination is weak, accelerate composite in stand under load
Under the conditions of destruction.The weak shortcoming of anti-vertical resolution limits making for the laminated composite that is composited by two-dimensional fabric laying
With.
Three-dimensional woven fabric is a kind of replacement chopped fiber and laying plate enhancing structure Reinforcement structure, and three-dimensional woven technology is utilized
Multilayer warp thread method for weaving, some warp thread and the mutual binding of weft layers are formed with certain thickness three-dimensional preform.
That is, three-dimensional woven fabric weaving process is exactly the friendship that warp-wise yarn, broad-wise yarn and Z-direction yarn are integrated in several ways
Knit moulding process.Three-dimensional woven fabric is generally divided into two classes：Three-dimensional orthogonal machine woven fabric and the chain woven fabric of three dimensional angular.The orthogonal machine of three-dimensional
Fabric is made up of the yarn of warp thread, three systems of weft yarn and Z-direction yarn, and its design feature is in for filling yarn in fabric
90 ° arrange along its length, and through whole thickness direction, by fabric, each longitude and latitude layer links together Z-direction yarn, and formation one is complete
Whole structure.The orthogonal yarns in worsted fabric flexing of three-dimensional is little, and thickness direction is attached by Z-direction.Therefore, the positive intertexture of three-dimensional strengthens
Composite has good rigidity and intensity in primary fibre direction, has good shock resistance and anti-point in thickness direction
Layer performance.Warp thread and the shute binder of adjacent aspect, by longitude and latitude yarn binding one is connected to form layer by layer in the chain fabric of three dimensional angular
Individual three-dimensional structure.Skew angle connection, layer by layer orthogonal angle interlocking, P layers layer by layer can be divided into according to warp and weft interweaving structure and the binding number of plies
Skew angle interlocking woven fabric, the chain woven fabric of P layer orthogonal angles, logical thickness skew angle interlocking, the orthogonal angle-interlock fabric (three of logical thickness
Orthogonal dimension fabric), the structure that above-mentioned Z-direction yarn does not extend through thickness is referred to as 2.5D structures.For different use requirements, Ke Yi
Length, width and thickness direction increase yarn and are strengthened, therefore and are divided into warp-wise and strengthen 2.5D fabrics, broadwise and strengthen 2.5D and knit
Thing, warp-weft two-way strengthen 2.5D fabrics and normal direction and strengthen 2.5D fabrics.
When designing and weaving 2.5D satin fabrics, warp thread generally requires that friendship could be produced with weft yarn through several layers of longitude and latitude yarn
Knit so as to more loaded down with trivial details than weaving 2.5D plains cloth in weaving split shed wefting insertion operation.In the less 2.5D satin fabrics of thickness,
Warp and weft interweaving structure causes the fiber volume fraction of warp thread in 2.5D satin fabrics in unit volume to be knitted much smaller than 2.5D plain weaves
Thing, makes the foundation structure that 2.5D satin fabrics cannot function as prefabricated component be used in the higher composite wood of warp direction stretching performance requirement
Material.Therefore, the 2.5D satin fabrics with higher warp fibers volume content can replace 2.5D satin fabrics, be applied to function
Type, biomimetic type, polymorphic structure composite, as the foundation structure of prefabricated component fabric.
The content of the invention
The present invention is a kind of method for designing of 2.5D classes satin weave, and there is the fabric of design 2.5D satin weaves to float long cable architecture spy
Levy, but it is entirely different with 2.5D satin fabrics in structure, it is a kind of new 2.5D satin fabrics.2.5D class satin fabrics
Mentality of designing is as follows：Two have in the flat fabric of same loop number, and longitude and latitude yarn is in mutual jam-packed state in flat fabric, will
Increase by a determining deviation between plane longitude and latitude yarn adjacent in knitting, form a plurality of longitude and latitude to yarn channel is drawn, it is logical to what is formed in longitude and latitude
The longitude and latitude yarn of layer fabric is introduced in road, successively layer by layer nested combination forms new 2.5D classes satin construction, the longitude and latitude yarn of elongation
Form the floating long line in 2.5D class satin fabrics.
Designed 2.5D classes satin weave of the invention can derive various 2.5D classes by changing foundation structure and pilotaxitic texture
Satin construction, method for designing is as follows：
1st, two kinds of simple flat surface fabrics with same loop number are selected, the nested combination layer by layer successively after malformation
New 2.5D classes satin construction is formed, the institutional framework of two kinds of flat fabrics can be with identical or different.
2nd, weft yarn Array Design.2.5D class satin weave structures are by two simple flat surface fabric alternating layers nestings
Into, therefore, adjacent weft yarn array has the dislocation of certain distance in thickness direction.
3rd, 2.5D class satin fabric surface pattern structures are designed.By changing flat fabric institutional framework, built-up sequence, increasing
Plus flat fabric period and change coordinate system determine 2.5D class satin weave surface pattern structures to design.
4th, warp and weft interweaving structure.All flat fabrics for participating in nesting are staggeredly stacked layer by layer, the floating length of control unit lease making
Line produces intertexture with other layer of weft yarn, and the weft yarn in layer fabric can be bundled shape by the warp thread in upper layer of fabric
Into a complete new 2.5D satin fabric.
2.5D class satin weave structures method for designing route is：Determine simple flat surface fabric structure → determine 2.5D classes
Satin weave weft yarn frame structure → determine 2.5D class satin weave surface fabric lines → determine warp and weft interweaving in 2.5D class satin fabrics
Mode → complete a kind of 2.5D classes satin weave satin weave structures design.Particular content is as follows：
1st, two kinds of simple flat surface fabrics with identical minimal circulation number are selected, it is nested layer by layer successively after malformation
Combination forms new 2.5D classes satin construction.Flat fabric institutional framework is all satin fabric knot of tissue of period n >=3
Structure.The two flat fabrics tissue for constituting 2.5D fabrics can be identical, or different.
2nd, 2.5D classes satin fabric weft yarn array.The 2.5D class satin weave structures of this patent design are simple flat by two
Face fabric alternating layers nesting is formed.Therefore, adjacent weft yarn array has the dislocation of certain distance in thickness direction.It is flat by two
The 2.5D class satin fabrics that face fabric (period is n) is nested to form, its minimal circulation number is 2n；Weft yarn array is with M：M+1 roots
It is spaced.Weft yarn array structure in 2.5D class satin weave structures can be pre-set according to the size of n and M.
3rd, 2.5D classes satin fabric surface pattern design.With coordinate pair flat fabric institutional framework and 2.5D class satin fabrics
Surface pattern structure is numbered.Two flat fabric institutional frameworks are passed through into changing the plane fabric structure, coordinate transforming
System and increase flat fabric period design 2.5D fabric face lines.The surface pattern of design can determine in 2.5D fabrics
The original position of warp and weft interweaving point, controls warp thread and the intertexture of weft yarn at intertwined point, and each plane satin weave can be made successively to connect
Get up to be formed a complete 2.5D fabric construction.
4th, warp and weft interweaving in 2.5D classes satin weave structures.There is longitude and latitude yarn in 2.5D fabric constructions designed by this patent
Various interleaving modes, can be divided into following three types：
(1) del interweaves.According to surface pattern figure, in a 2.5D class satin fabric, warp thread and each layer weft yarn
After intertexture, the Lu Jingcheng dels that warp thread is passed through in fabric.
(2) inverted trapezoidal interweaves.According to surface pattern figure, in a 2.5D class satin fabric, warp thread is handed over each layer weft yarn
After knitting, the path that warp thread is passed through in fabric is in inverted trapezoidal.
(3) the two kinds of interleaving modes carried in (1) and (2) mixing can be used.
5th, by each longitude yarn row according to intertwined point position and warp and weft interweaving structure and weft yarn array be mutually combined, so that it may
Complete 2.5D fabric constructions.
Description of the drawings
Fig. 1 is to be nested to form the thinking figure of 2.5D class satin fabrics layer by layer through the flat fabric of malformation, wherein bent
Line is warp thread, and ellipse is weft yarn.
Fig. 2 and Fig. 3 are respectively the right views and top view of the weft yarn array that columns is 2n.
Fig. 4～Fig. 7 is the coordinate system of flat fabric, and Fig. 8 is the coordinate system of 2.5D class satin weaves.
Fig. 9 is 2n × 2n blank boxes, and 2.5D class satin fabric surface pattern interlacing points are drawn wherein.
Figure 10 and Figure 11 are two kinds of interleaving modes of longitude and latitude yarn, and Figure 10 is del intertexture, and Figure 11 is inverted trapezoidal intertexture.
Figure 12～Figure 15 is the flat fabric organization chart of n=3, and black color dots represent the intertexture of warp thread and weft yarn in figure
Point, white point represents weft yarn.
Figure 16 is that, with 2n=6, M=4 is the 2.5D class satin fabric weft yarn array junctions compositions of parameter.
2.5D class satin fabric surface pattern design drawings of Figure 17～Figure 26 with 2n=6 as parameter, wherein, Figure 17,19,22
It is that coordinate system numbering is schemed with 24, the institutional framework composite diagram of Figure 18,20,21,23,25 and 26.
Figure 27 is the intertexture of a warp thread and weft yarn row in 2.5D class satin fabrics with 2n=6 as parameter.
Figure 28 is the intertexture of a row warp thread and weft yarn row in 2.5D class satin fabrics with 2n=6 as parameter.
Figure 29 is the three dimensional structure diagram of the 2.5D class satin fabrics being finally completed, and its parameter is 2n=6, M=4.
Figure 30 and Figure 31 are the satin fabric organization charts of n=, and black color dots represent the intertwined point of warp thread and weft yarn in figure,
White point represents weft yarn.
Figure 32 is that, with 2n=8, M=4 is the 2.5D class satin fabric weft yarn array junctions compositions of parameter.
Figure 33～Figure 35 is the 2.5D class satin fabric surface pattern design drawings with 2n=8 as parameter, wherein, Figure 33 is seat
Mark system numbering figure, Figure 34 and 35 institutional framework composite diagrams.
Figure 36 is the intertexture of a warp thread and weft yarn row in 2.5D class satin fabrics with 2n=8 as parameter.
Figure 37 is the intertexture of a row warp thread and weft yarn row in 2.5D class satin fabrics with 2n=8 as parameter.
Figure 38 is the three dimensional structure diagram of the 2.5D class satin fabrics being finally completed, and its parameter is 2n=8, M=4.
Specific embodiment
1st, two flat textile structures with same loop number are determined.Period n >=3 of two flat fabrics, two
Flat fabric can be identical institutional framework, or different institutional frameworks.
2nd, 2.5D classes satin fabric weft yarn array.After determining flat fabric period n, it becomes possible to determine 2.5D class satin weaves
The size of fabric circulation number 2n, and the size of M is designed, M is unrelated with n, can freely design.After determining the size of 2n and M, draw
2.5D class satin fabric weft yarn array junctions compositions, array of figure is made up of multiple weft yarns row, due to flat fabric nested effect such as Fig. 1
It is shown, make the satin fabric weft yarns of 2.5D classes shown in Fig. 2 array that there is dislocation effect, Fig. 3 show the latitude of 2n weft yarn row composition
The top view of yarn array.
3rd, 2.5D classes satin fabric surface pattern design.With coordinate system to flat fabric organization chart (n × n) and 2.5D
Class satin fabric surface texture figure (2n × 2n) intertwined point is numbered, such as X-Y, and X represents line number, and Y represents columns；Flat fabric
Have two kinds of coordinate systems, the first as shown in Figure 4 and Figure 5, second is as shown in Figure 6 and Figure 7；2.5D class satin weave coordinate system such as Fig. 8
It is shown.After completing label, can be set by changing the plane fabric structure, transformed coordinate system and increase flat fabric period
Meter 2.5D class satin fabric surface pattern structure charts, and the 2n × 2n grids interlacing point that coordinate system determines being drawn into shown in Fig. 9
In.The 2.5D class satin weave surface patterns intertwined point of design can determine the start bit of warp and weft interweaving point in 2.5D class satin fabrics
Put, control the intertexture of warp thread and weft yarn at intertwined point, can make each plane satin weave successively couple together to be formed one it is complete
2.5D class satin weave structures.
4th, warp and weft interweaving in 2.5D classes satin weave structures.There is longitude and latitude yarn in 2.5D fabric constructions designed by this patent
Various interleaving modes, can be divided into following three types：
(1) del interweaves.Shown in Figure 10, according to surface pattern figure, in a 2.5D class satin fabric, warp thread with
After each layer weft yarns, the Lu Jingcheng dels that warp thread is passed through in fabric.
(2) inverted trapezoidal interweaves.Shown in Figure 11, according to surface pattern figure, in a 2.5D class satin fabric, warp thread with it is each
After layer weft yarns, the path that warp thread is passed through in fabric is in inverted trapezoidal.
(3) the two kinds of interleaving modes carried in (1) and (2) mixing can be used.
5th, by each longitude yarn row according to intertwined point position and warp and weft interweaving structure and weft yarn array be mutually combined, so that it may
Complete 2.5D fabric constructions.
Embodiment
Embodiment 1
1st, flat textile structure is determined.From the flat fabric of period n=3, Liang Ge homologues structure can be selected
Or two different tissues structures.The satin fabric institutional framework of period n=3 is using 4 kinds of structures as shown in Figure 12～15.
2nd, the weft yarn array of 2.5D class satin fabrics is determined.2.5D weft yarn arrays columns is 2n=6, designs M=4, then follow
Number of rings be 6 2.5D class satin fabric weft yarns array of figure as shown in figure 16, wherein weft yarn is spaced with 5: 4.
3rd, 2.5D classes satin fabric surface pattern design.Plane satin organizational structure is numbered with 3 × 3 coordinate system,
2.5D class satin weave surface pattern structures are numbered with 6 × 6 coordinate system.
(1) Liang Ge same levels satin organizational structure design 2.5D class satin fabric surface pattern structures.
The interlacing point in Figure 18 (a) and (b) is numbered with Figure 17 (a) and (b) coordinate system, each interlacing point has respectively
From coordinate numbering, with respective coordinates numbering find correspondence position in Figure 17 (c), and 6 × 6 that interlacing point is filled in the blanks
In form, the 2.5D class satin weave surface texture figures as shown in Figure 18 (c) are formed.
(2) plane satin organizational structure design 2.5D class satin fabric surface pattern structures are changed.
The interlacing point in Figure 20 (a), (b) and 21 (a), (b) is numbered with Figure 19 (a) and (b) coordinate system, each group
Knit and a little have respective coordinate numbering, correspondence position is found in Figure 19 (c) with respective coordinates numbering, and interlacing point is inserted into sky
In the form of white 6 × 6, the 2.5D class satin weave surface texture figures as shown in Figure 20 (c) and 21 (c) are formed.
(3) coordinate system design 2.5D class satin fabric surface pattern structures are changed.
Change 2.5D class satin weave coordinate systems, the reverse left and right directions of coordinate system is formed into coordinate system as shown in figure 22.Use Figure 22
A () and (b) coordinate system are numbered to the interlacing point in Figure 23 (a) and (b), each interlacing point has respective coordinate to number,
Find correspondence position in Figure 22 (c) with respective coordinates numbering, and by interlacing point fill in the blanks 6 × 6 form in, formed such as
2.5D class satin weave surface texture figures shown in Figure 23 (c).
Change flat fabric coordinate system, with coordinate system shown in Fig. 7 and Fig. 8, respective coordinates system is as shown in figure 24.Use Figure 24
A () and (b) coordinate system are numbered to the interlacing point in Figure 25 (a), (b) and 26 (a), (b), each interlacing point has respective
Coordinate is numbered, and correspondence position, and the form of 6 × 6 that interlacing point is filled in the blanks are found in Figure 24 (c) with respective coordinates numbering
In, form the 2.5D class satin weave surface texture figures as shown in Figure 25 (c) and 26 (c).
Final selected Figure 23 (c) is the 2.5D class satin fabric surface pattern structures of period 2n=6.
4th, warp and weft interweaving mode is selected.From inverted triangle warp and weft interweaving mode, after warp and weft interweaving design, follow
The interleaving mode of longitude and latitude yarn as shown in figure 27, completes the row on the basis of Figure 27 in the 2.5D class satin fabrics of number of rings 2n=6
The interleaving design of warp thread and weft yarn, as shown in figure 28.
5th, with reference to 2.5D class satin fabric surface patterns shown in Figure 23 (c), the intertexture starting point of every group of longitude yarn row is determined,
By taking warp and weft interweaving forming process in Figure 28 as an example, the intertexture configuration of remaining 5 groups of longitude yarn row and weft yarn row is completed, eventually form one
Individual complete 2.5D class satin weave warp and weft interweaving structure charts, as shown in figure 29.
Embodiment 2
Embodiment 2
Supplementary notes embodiment 1.It is main to increasing period design 2.5D class satin fabric surface patterns structure chart in addition
Explanation.
Particular content is as follows：
1st, flat textile structure is determined.From the flat fabric of period n=4, from two different institutional frameworks, really
Fixed structure used is as shown in figures 30 and 31.
2nd, the weft yarn array of 2.5D class satin fabrics is determined.2.5D weft yarn arrays columns is 2n=8, designs M=4, then follow
Number of rings be 8 2.5D class satin fabric weft yarns array of figure as shown in figure 32, wherein weft yarn is spaced with 5: 4.
3rd, 2.5D classes satin fabric surface pattern design.Plane satin organizational structure is numbered with 4 × 4 coordinate system,
2.5D class satin weave surface pattern structures are numbered with 8 × 8 coordinate system.
(1) Liang Ge same levels satin organizational structure design 2.5D class satin fabric surface pattern structures.
The interlacing point in Figure 34 (a) and (b) is numbered with Figure 33 (a) and (b) coordinate system, each interlacing point has respectively
From coordinate numbering, with respective coordinates numbering find correspondence position in Figure 33 (c), and 8 × 8 that interlacing point is filled in the blanks
In form, the 2.5D class satin weave surface texture figures as shown in Figure 34 (c) are formed.
(2) plane satin organizational structure design 2.5D class satin fabric surface pattern structures are changed.
The interlacing point in Figure 35 (a), (b) is numbered with Figure 33 (a) and (b) coordinate system, each interlacing point has respectively
From coordinate numbering, with respective coordinates numbering find correspondence position in Figure 33 (c), and 8 × 8 that interlacing point is filled in the blanks
In form, the 2.5D class satin weave surface texture figures as shown in Figure 35 (c) are formed.
(3) change coordinate system and design 2.5D class satin fabric surface texture approach referring to embodiment 1.
Final selected Figure 35 (c) is the 2.5D class satin fabric surface pattern structures of period 2n=8.
4th, warp and weft interweaving mode is selected.From inverted triangle warp and weft interweaving mode, after warp and weft interweaving design, follow
The interleaving mode of longitude and latitude yarn as shown in figure 36, completes the row on the basis of Figure 36 in the 2.5D class satin fabrics of number of rings 2n=6
The interleaving design of warp thread and weft yarn, as shown in figure 37.
5th, with reference to 2.5D class satin fabric surface patterns shown in Figure 35 (c), the intertexture starting point of every group of longitude yarn row is determined,
By taking warp and weft interweaving forming process in Figure 36 as an example, the intertexture configuration of remaining 7 groups of longitude yarn row and weft yarn row is completed, eventually form one
Individual complete 2.5D class satin weave warp and weft interweaving structure charts, as shown in figure 38.
Claims (3)
1. a kind of new 2.5D classes satin weave structures, by two kinds of simple flat surface fabrics after malformation, layer successively
Layer is nested, is formed and has the 2.5D class satin fabrics for floating long line and three-dimensional structure.
2. a kind of new 2.5D classes satin weave structures method for designing, structure design is mainly comprised the following steps：(1) two plane satin are determined
Line structure；(2) 2.5D class satin weave weft yarn frame structures are determined；(3) 2.5D fabric faces lines design；(4) 2.5D classes crowfoot satin
Thing warp and weft interweaving is designed.
3. by changing flat fabric institutional framework, 2.5D class satin fabric weft yarn arrays, design 2.5D class satin fabrics surface
Lines and 2.5D class satin fabric warp and weft interweaving modes, can prepare the 2.5D class satin fabrics of various different structures.
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| CN201611270704.6A CN106637599A (en) | 2016-12-28 | 2016-12-28 | Structural design method of 2.5D (two-and-a-half-dimensional) satin fabric |
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| CN201611270704.6A CN106637599A (en) | 2016-12-28 | 2016-12-28 | Structural design method of 2.5D (two-and-a-half-dimensional) satin fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111058142A (en) * | 2019-11-15 | 2020-04-24 | 南京玻璃纤维研究设计院有限公司 | Three-dimensional sandwich structure fabric and weaving method thereof |
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| US20110217893A1 (en) * | 2007-12-21 | 2011-09-08 | Albany Engineered Composites, Inc. | Method for weaving substrates with integral sidewalls |
| CN102926102A (en) * | 2012-10-12 | 2013-02-13 | 北京航空航天大学 | Composite material platform floor with netty three-dimensional whole multidirectional linking and weaving structure and preparation method of the composite material platform floor |
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| CN2753753Y (en) * | 2004-10-13 | 2006-01-25 | 河北科技大学 | Stereo multi-layer fabric using two-dimensional loom |
| CN101208191A (en) * | 2005-06-24 | 2008-06-25 | 斯奈克玛 | Reinforcing fibrous structure for a composite material and a part containing said structure |
| CN101473078A (en) * | 2006-06-21 | 2009-07-01 | 斯奈克玛动力部件公司 | A reinforcing fiber texture with multiple-satin weaving for a composite material part |
| US20110217893A1 (en) * | 2007-12-21 | 2011-09-08 | Albany Engineered Composites, Inc. | Method for weaving substrates with integral sidewalls |
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| CN111058142A (en) * | 2019-11-15 | 2020-04-24 | 南京玻璃纤维研究设计院有限公司 | Three-dimensional sandwich structure fabric and weaving method thereof |
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Application publication date: 20170510 |