CN104233584B - Interlayer intertexture sheet material fabric and weaving method thereof - Google Patents
Interlayer intertexture sheet material fabric and weaving method thereof Download PDFInfo
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- CN104233584B CN104233584B CN201410490331.8A CN201410490331A CN104233584B CN 104233584 B CN104233584 B CN 104233584B CN 201410490331 A CN201410490331 A CN 201410490331A CN 104233584 B CN104233584 B CN 104233584B
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Abstract
The invention provides a kind of interlayer intertexture sheet material fabric and weaving method thereof.This interlayer intertexture sheet material fabric comprises warp systems and weft systems, warp systems and weft systems are woven into Angular interlocking structure, weft systems comprises the first latitude layer of adjacent layout and the second latitude layer and the interlayer between the first latitude layer and the second latitude layer and links weft yarn, first latitude layer and the second latitude layer respectively by the warp knit of warp systems, interlayer link weft yarn by the warp thread and braiding the second latitude layer that weave the first latitude layer warp thread Co-knit thus the first latitude layer and the second latitude layer is continuous together with.The structural strength of this kind of interlayer intertexture sheet material fabric is better.
Description
Technical field
The present invention relates to three dimensional woven fabrics, in particular to a kind of interlayer intertexture sheet material fabric and weaving method thereof.
Background technology
Fibre reinforced composites are by reinforcing fiber materials, and as glass fibre, carbon fiber, aramid fiber etc. and matrix material carry out laying or winding by certain angle and certain order and make, and form layer structure, therefore also claim laminated or laminar composite.Because fibre reinforced composites specific strength is high, specific modulus is large, material property has designability, the feature such as corrosion resistance and excellent in durability, make fibre reinforced composites can meet modern structure to the large needs across, towering, heavily loaded, high-strength light and job development under severe conditions, also can meet the requirement of modern architecture construction industriesization development simultaneously, be therefore applied to more and more widely in the fields such as various civil buildings, bridge, highway, ocean, hydro-structure and underground structure.But laminated composite interlaminar shear strength is low, under inter-laminar stress effect, easily cause interlaminar failure, thus cause the destruction of composite structure.
Summary of the invention
The present invention aims to provide a kind of interlayer intertexture sheet material fabric and weaving method thereof, with the problem that the interlaminar shear strength solving fibre reinforced composites of the prior art is low.
To achieve these goals, according to an aspect of the present invention, provide a kind of interlayer intertexture sheet material fabric, this interlayer intertexture sheet material fabric comprises warp systems and weft systems, warp systems and weft systems are woven into Angular interlocking structure, weft systems comprises the first latitude layer of adjacent layout and the second latitude layer and the interlayer between the first latitude layer and the second latitude layer and links weft yarn, first latitude layer and the second latitude layer are respectively by the warp knit of warp systems, interlayer link weft yarn by the warp thread and braiding the second latitude layer that weave the first latitude layer warp thread Co-knit thus the first latitude layer and the second latitude layer is continuous together with.
Further, weft systems comprises two table latitude layers and the mid portion between two table latitude layers, mid portion comprises at least one first weft yarn group and at least one second weft yarn group, along fabric warp direction first weft yarn group and the alternate setting of the second weft yarn group, along the weft yarn of fabric thickness direction first weft yarn group and the weft yarn interlaced arrangement of the second weft yarn group, and the quantity of weft yarn in the second weft yarn group is greater than the quantity of the weft yarn in the first weft yarn group, the weft yarn quantity comprised based on this first weft yarn group single forms latitude layer in the corresponding number of plies, one of showing in two latitude layers of arbitrary neighborhood in latitude layer and middle latitude layer is the first latitude layer, another is the second latitude layer, weft yarn in each second weft yarn group forms interlayer and links weft yarn.
Further, table latitude layer and middle latitude layer in arbitrary latitude layer by the first warp thread intersected with each other and the second warp knit, and correspond between this first warp thread intersected with each other of arbitrary latitude layer and the second warp thread and alternately form the first knitting zone corresponding to the first weft yarn group and the second knitting zone corresponding to the second weft yarn group, form overlay region between two adjacent second knitting zone of two adjacent latitude layers, the arbitrary weft yarn in arbitrary second weft yarn group is woven in overlay region.
Further, each weft yarn of table latitude layer is in same level along warp-wise, and each weft yarn of the middle latitude layer of mid portion is in different level along warp-wise.
According to a further aspect in the invention, provide a kind of weaving method of interlayer intertexture sheet material fabric, the weaving method of interlayer intertexture sheet material fabric is for weaving above-mentioned interlayer intertexture sheet material fabric, comprise the steps: Weaving Cycle determining step, determine total warp thread radical, and determine complete Weaving Cycle, afterwards, the warp thread in Weaving Cycle and weft yarn are numbered; Draw looming draft step, the warp cross section figure according to interlayer intertexture sheet material fabric draws looming draft; Looming weaving step, according to looming draft looming weaving.
Further, in Weaving Cycle determining step, determine, in total warp thread radical, to determine according to formula 1,
N=D × W × M formula 1
Wherein, N is total warp thread radical, and D is warp count, and W is fabric width, and M is fabric layers.
Further, also comprise in looming weaving step: step of gaiting, by the heald of warp thread through heald frame; Harness motion step, before and after being controlled by heald lifting device, heald frame moves up and down, and drives warp thread to realize M shed open successively; Introduce weft yarn step, in M the shed open formed, introduce weft yarn successively by weft inserting apparatus, weft yarn, to fell translation, is squeezed into fell by beating-up mechanism; Harness motion step after M time, before and after being controlled by heald lifting device, heald frame moves up and down, and drives warp thread to realize M+1 shed open successively; Introduce weft yarn step after M time, in M+1 the shed open formed, introduce weft yarn successively by weft inserting apparatus, weft yarn, to fell translation, is squeezed into fell by beating-up mechanism; Repeat step, repeat to introduce weft yarn step, after M time harness motion step and M time later introducing weft yarn step until complete fabric.
Further, gaiting in step, adopting along wearing method, by warp thread successively through the heald of each heald frame.
Apply technical scheme of the present invention, interlayer intertexture sheet material fabric comprises warp systems and weft systems, warp systems and weft systems are woven into Angular interlocking structure, weft systems comprises the first latitude layer of adjacent layout and the second latitude layer and the interlayer between the first latitude layer and the second latitude layer and links weft yarn, first latitude layer and the second latitude layer respectively by the warp knit of warp systems, interlayer link weft yarn by the warp thread and braiding the second latitude layer that weave the first latitude layer warp thread Co-knit thus the first latitude layer and the second latitude layer is continuous together with.Linking weft yarn by interlayer makes each interlayer link of interlayer intertexture sheet material fabric be integrated, and improves the ability that interlayer intertexture sheet material fabric bears shearing force, makes structural strength higher.The interlayer intertexture sheet material fabric of this kind of structure has good structural design, superior mechanical performance, and compared to braided fabric, its structure is more tight, and structural strength is high, disconnects difficulty, simultaneously cheap.The structure arranging interlayer link weft yarn between the first latitude layer and the second latitude layer is more easily beaten up, and easily knits tight, and structural strength is better, and make the tightness of the interlayer intertexture sheet material fabric woven large, overall performance is good.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows the warp cross section structural representation of the interlayer intertexture sheet material fabric of embodiments of the invention;
Fig. 2 shows the warp thread of the complete Weaving Cycle of embodiments of the invention and the label schematic diagram of weft yarn; And
Fig. 3 shows the looming draft of the quadruple cloth of embodiments of the invention.
Description of reference numerals: 10, show latitude layer; 20, mid portion; 21, the first weft yarn group; 22, the second weft yarn group; 231, the first warp thread; 232, the second warp thread.
Detailed description of the invention
Hereinafter also describe the present invention in detail with reference to accompanying drawing in conjunction with the embodiments.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.
As shown in Figures 1 to 3, according to embodiments of the invention, interlayer intertexture sheet material fabric comprises warp systems and weft systems, warp systems and weft systems are woven into Angular interlocking structure, weft systems comprises the first latitude layer of adjacent layout and the second latitude layer and the interlayer between the first latitude layer and the second latitude layer and links weft yarn, first latitude layer and the second latitude layer respectively by the warp knit of warp systems, interlayer link weft yarn by the warp thread and braiding the second latitude layer that weave the first latitude layer warp thread Co-knit thus the first latitude layer and the second latitude layer is continuous together with.Linking weft yarn by interlayer makes each interlayer link of interlayer intertexture sheet material fabric be integrated, and improves the ability that interlayer intertexture sheet material fabric bears shearing force, makes structural strength higher.
The interlayer intertexture sheet material fabric of this kind of structure has good structural design, superior mechanical performance, and compared to braided fabric, its structure is more tight, and structural strength is high, disconnects difficulty, simultaneously cheap.The structure arranging interlayer link weft yarn between the first latitude layer and the second latitude layer is more easily beaten up, and easily knits tight, and structural strength is better, and make the tightness of the interlayer intertexture sheet material fabric woven large, overall performance is good.
In the art, Angular interlocking structure refers to warp thread with certain inclination angle at length direction and many weft yarns.
In the present embodiment, weft systems comprises two table latitude layers 10 and the mid portion 20 between two table latitude layers 10, mid portion 20 comprises at least one first weft yarn group 21 and at least one second weft yarn group 22, along fabric warp direction first weft yarn group 21 and the alternate setting of the second weft yarn group 22, along the weft yarn of fabric thickness direction first weft yarn group 21 and the weft yarn interlaced arrangement of the second weft yarn group 22, and the quantity of weft yarn in the second weft yarn group 22 is greater than the quantity of the weft yarn in the first weft yarn group 21, the weft yarn quantity comprised based on this first weft yarn group 21 single forms latitude layer in the corresponding number of plies, one of showing in two latitude layers of arbitrary neighborhood in latitude layer 10 and middle latitude layer is the first latitude layer, another is the second latitude layer, weft yarn in each second weft yarn group 22 forms interlayer and links weft yarn.In the present embodiment, each weft yarn of table latitude layer 10 in same level, to ensure that fabric face is level and smooth.
Each weft yarn of table latitude layer 10 is in same level along warp-wise, and each weft yarn of the middle latitude layer of mid portion 20 is in different level along warp-wise.
In the present embodiment, mid portion 20 comprises multiple first weft yarn group 21 and multiple second weft yarn group 22, between adjacent two the second weft yarn groups 22 of warp-wise, be provided with a first weft yarn group 21.Be convenient to like this ensure that adjacent two weft yarns are not in same level, and in weaving process, this kind of structure is more easily processed, and is easier to produce on ordinary loom, make weaving process more simple, cost is lower, is also more suitable for suitability for industrialized production.
More preferably, reduce production cost further when the demand of the structural strength of guarantee interlayer intertexture sheet material fabric, simplify production technology, number of plies one deck more than the number of plies of the first weft yarn group 21 of the second weft yarn group 22.
Show arbitrary latitude layer in latitude layer and middle latitude layer to weave by the first warp thread 231 intersected with each other and the second warp thread 232, and correspond between this first warp thread 231 intersected with each other of arbitrary latitude layer and the second warp thread 232 and alternately form the first knitting zone corresponding to the first weft yarn group 21 and the second knitting zone corresponding to the second weft yarn group 22, form overlay region between two adjacent second knitting zone of two adjacent latitude layers, the arbitrary weft yarn in arbitrary second weft yarn group 22 is woven in overlay region.
The more traditional Angular interlocking structure weaving process of the Angular interlocking structure that the warp thread of this kind of structure and weft yarn are formed is simpler, and efficiency is higher, and can ensure that the structural strength of the interlayer intertexture sheet material fabric woven is high, anti-secondary pulse is good simultaneously.
According to a further aspect in the invention, provide a kind of weaving method of interlayer intertexture sheet material fabric, the weaving method of this interlayer intertexture sheet material fabric is for weaving above-mentioned interlayer intertexture sheet material fabric, and the weaving method of this interlayer intertexture sheet material fabric comprises the steps:
As shown in Figure 2, in Weaving Cycle determining step, determine total warp thread radical, and determine complete Weaving Cycle, afterwards, the warp thread in Weaving Cycle and weft yarn are numbered; Total warp thread radical that fabric needs can be determined by fabric demand, and then the complete Weaving Cycle of fabric can be determined according to the structure of fabric, just can be numbered the warp thread in Weaving Cycle and weft yarn after determining complete Weaving Cycle, can looming draft be drawn.
In Weaving Cycle determining step, determine, in total warp thread radical, to determine according to formula 1,
N=D × W × M formula 1
Wherein, N is total warp thread radical, and D is warp count, and W is fabric width, and M is fabric layers.These parameters all can be selected according to demand.
As shown in Figure 3, in drafting looming draft step, the warp cross section figure according to interlayer intertexture sheet material fabric draws looming draft; Can looming draft be drawn according to the Weaving Cycle figure after the longitudinal section view of interlayer intertexture sheet material fabric and numbering, so as on tissue machine fabric.
Looming weaving step, according to looming draft looming weaving, gets final product looming weaving according to the looming draft that upper step is drawn.
Also comprise in looming weaving step:
Gait step, by the heald of warp thread through heald frame, the Drafting Method of wherein gaiting in step can specifically be selected as required, in the present embodiment, gaits in step, adopts along wearing method, by warp thread successively through the heald of each heald frame.Simple to operate along wearing method, be convenient to memory.
Harness motion step, before and after being controlled by heald lifting device, heald frame moves up and down, and drives warp thread to realize M shed open successively;
Introduce weft yarn step, in M the shed open formed, introduce weft yarn successively by weft inserting apparatus, weft yarn, to fell translation, is squeezed into fell by beating-up mechanism;
Harness motion step after M time, before and after being controlled by heald lifting device, heald frame moves up and down, and drives warp thread to realize M+1 shed open successively;
Introduce weft yarn step after M time, in M+1 the shed open formed, introduce weft yarn successively by weft inserting apparatus, weft yarn, to fell translation, is squeezed into fell by beating-up mechanism;
Repeat step, repeat to introduce weft yarn step, after M time harness motion step and M time later introducing weft yarn step until complete fabric.
Weaving three-dimensional woven fabric can be realized on common two-dimensional loom by said method, greatly reduce and weave cost, achieve suitability for industrialized production simultaneously.
Textile structural composite materials is the shape utilizing textile technology (comprising three-dimensional woven, 3 D weaving, three-dimensional knit) fibre bundle to be woven into desired structure, to form preform constructions part, then carry out the composite that impregnation is solidified to form using preformed member as enhancing skeleton.In this class formation, fibre bundle is interlaced in space, intertexture formation overall structure, thus introduces fortifying fibre at thickness direction, and improve interlaminar shear strength and the damage tolerance of composite, therefore it can not layering.Another advantage of this class formation to process various difform preform constructions part, final products preformed before dipping, thus avoid the hydraulic performance decline caused by cutting processing, reduce the material consumption in composite processing process, part processing and connection etc.Due to the mechanical property of textile structural composite materials excellence, it is widely used in the fields such as Aero-Space, communications and transportation, building, sports goods and medical treatment.
Three-dimensional machine design occupies suitable proportion in three-dimensional woven structural composite material, has good structural design, superior mechanical performance, structure disconnection difficulty, cheap advantage tightr than basketwork structure.The performance of the interlayer intertexture sheet material fabric processed in the present embodiment is more excellent, is more suitable for suitability for industrialized production.
As can be seen from the above description, the above embodiments of the present invention achieve following technique effect: adjacent two weft yarns of inside warp-wise of this interlayer intertexture sheet material fabric are not in same level, first weft yarn is between adjacent two second weft yarns, the fabric of this structure is easy to beat up, and easily knit tight, fabric tightness is large, overall performance improves, anti-secondary pulse performance is good, and is easy to produce on ordinary loom, and weaving process is simple, cost is low, is suitable for industrializing implementation.This kind of fabric is applicable to making composite precast plate and section bar enhancing fabric, can be widely used in the fields such as Aeronautics and Astronautics, the energy, traffic, physical culture.
This kind of adjacent two weft yarns of fabric warp-wise are not in same level, and first weft yarn is between adjacent two second weft yarns, and the fabric of this structure is easy to beat up, and easily knit tight, fabric tightness is large, and overall performance improves, and anti-secondary pulse performance is good;
The fabric of this structure can realize on ordinary loom, and weaving process is simple, and cost is low, is suitable for industrializing implementation;
This kind of fabric is applicable to making composite precast plate and section bar enhancing fabric, and applied range, can be applicable to the fields such as Aeronautics and Astronautics, the energy, traffic, physical culture;
High by this kind of structure woven high-performance fiber reinforced composite specific strength, specific modulus is high; The component of traditional material is through and completes the reprocessing of material, and the fibre reinforced composites in the present invention are one-shot formings, thus its good integrity, thus shorten the process-cycle, reduce costs, improve the reliability of component.
These are only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. an interlayer intertexture sheet material fabric, it is characterized in that, comprise warp systems and weft systems, described warp systems and described weft systems are woven into Angular interlocking structure, described weft systems comprises the first latitude layer of adjacent layout and the second latitude layer and the interlayer between described first latitude layer and the second latitude layer and links weft yarn, described first latitude layer and described second latitude layer are respectively by the warp knit of described warp systems, described interlayer link weft yarn by the warp thread and the described second latitude layer of braiding that weave described first latitude layer warp thread Co-knit thus described first latitude layer is continuous with the second latitude layer together with, the mid portion (20) that described weft systems comprises two tables latitude layer (10) and is positioned between two described table latitude layers (10), described mid portion (20) comprises at least one first weft yarn group (21) and at least one the second weft yarn group (22), along the first weft yarn group (21) described in fabric warp direction and described second weft yarn group (22) alternate setting, along the weft yarn of the first weft yarn group (21) described in fabric thickness direction and the weft yarn interlaced arrangement of described second weft yarn group (22), and the quantity of weft yarn in described second weft yarn group (22) is greater than the quantity of the weft yarn in described first weft yarn group (21), the weft yarn quantity comprised based on this first weft yarn group (21) single forms the middle latitude layer of the corresponding number of plies, in described table latitude layer (10) and described middle latitude layer arbitrary neighborhood two latitude layers in one be described first latitude layer, another is described second latitude layer, weft yarn in each described second weft yarn group (22) forms described interlayer and links weft yarn.
2. interlayer intertexture sheet material fabric according to claim 1, it is characterized in that, in described table latitude layer and described middle latitude layer, arbitrary latitude layer is by the first warp thread (231) intersected with each other and the second warp thread (232) braiding, and correspond to the first knitting zone of alternately being formed between this first warp thread (231) intersected with each other of arbitrary latitude layer and the second warp thread (232) and corresponding to described first weft yarn group (21) and the second knitting zone corresponding to described second weft yarn group (22), overlay region is formed between two adjacent described second knitting zone of two adjacent latitude layers, arbitrary weft yarn in arbitrary described second weft yarn group (22) is woven in described overlay region.
3. interlayer intertexture sheet material fabric according to claim 1, it is characterized in that, each weft yarn of described table latitude layer (10) is in same level along warp-wise, and each weft yarn of the middle latitude layer of described mid portion (20) is in different level along warp-wise.
4. a weaving method for interlayer intertexture sheet material fabric, is characterized in that, the weaving method of interlayer intertexture sheet material fabric, for weaving the interlayer intertexture sheet material fabric according to any one of claims 1 to 3, comprises the steps:
Weaving Cycle determining step, determines total warp thread radical, and determines complete Weaving Cycle, afterwards, is numbered the warp thread in described Weaving Cycle and weft yarn;
Draw looming draft step, the warp cross section figure according to described interlayer intertexture sheet material fabric draws looming draft;
Looming weaving step, according to looming draft looming weaving;
Also comprise in described looming weaving step:
To gait step, by the heald of warp thread through heald frame;
Harness motion step, before and after being controlled by heald lifting device, heald frame moves up and down, and drives warp thread to realize M shed open successively;
Introduce weft yarn step, in M the shed open formed, introduce weft yarn successively by weft inserting apparatus, weft yarn, to fell translation, is squeezed into fell by beating-up mechanism;
Harness motion step after M time, before and after being controlled by heald lifting device, heald frame moves up and down, and drives warp thread to realize M+1 shed open successively;
Introduce weft yarn step after M time, in M+1 the shed open formed, introduce weft yarn successively by weft inserting apparatus, weft yarn, to fell translation, is squeezed into fell by beating-up mechanism;
Repeat step, repeat described introducing weft yarn step, described M later harness motion step and described weft yarn step of later introducing for M time until complete fabric.
5. the weaving method of interlayer intertexture sheet material fabric according to claim 4, is characterized in that, in described Weaving Cycle determining step, determines, in total warp thread radical, to determine according to formula 1,
N=D × W × M formula 1
Wherein, N is total warp thread radical, and D is warp count, and W is fabric width, and M is fabric layers.
6. the weaving method of interlayer intertexture sheet material fabric according to claim 4, is characterized in that, gait in step described, adopts along wearing method, by warp thread successively through the heald of each heald frame.
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