CN103993403B - Double-layer fabric mingled with reinforced yarns and weaving method - Google Patents
Double-layer fabric mingled with reinforced yarns and weaving method Download PDFInfo
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- CN103993403B CN103993403B CN201410231969.XA CN201410231969A CN103993403B CN 103993403 B CN103993403 B CN 103993403B CN 201410231969 A CN201410231969 A CN 201410231969A CN 103993403 B CN103993403 B CN 103993403B
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- layer
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- muscle
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- 239000004744 fabric Substances 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000009941 weaving Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 210000003205 muscle Anatomy 0.000 claims description 58
- 210000001519 tissue Anatomy 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 21
- 238000009940 knitting Methods 0.000 claims description 12
- 229920002521 macromolecule Polymers 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 6
- 239000000945 filler Substances 0.000 claims description 5
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims description 4
- -1 polypropylene Polymers 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 229920004933 Terylene® Polymers 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000004567 concrete Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 239000011499 joint compound Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000008520 organization Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 208000013201 Stress fracture Diseases 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000004746 geotextile Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
Abstract
The invention discloses double-layer fabric mingled with reinforced yarns and a weaving method. The double-layer fabric mingled with the reinforced yarns comprises an upper layer fabric structure and a lower layer fabric structure, and the reinforced yarns are woven between the upper layer fabric structure and the lower layer fabric structure and used for connecting the upper layer fabric structure with the lower layer fabric structure into a whole. In the weaving process, warp is divided into two sets, one set of warp is woven into the upper layer fabric structure, the other set of warp is woven into the lower layer fabric structure, in the weaving process, each set of warp and each set of weft are independently interwoven so that upper layer bottom cloth and lower layer bottom cloth can be formed, and in the warp yarn direction, the reinforced yarns are additionally arranged at certain intervals. According to the technical scheme, the upper layer fabric structure and the lower layer fabric structure are connected by weaving the reinforced yarns, it is guaranteed that stress structures of all reinforced warp structure points are the same, the follow-up processing procedures are reduced, and the manufacturing process is simplified.
Description
Technical field
The present invention relates to a kind of two-layer fabric and weaving method thereof.
Background technology
In modern industrial or agricultural construction, hydraulic engineering construction, the consumption of woven fabric gets more and more, such as geotextiles, geo-grid, film bagging etc., and part engineering project needs to use two-layer fabric.In order to ensure to couple together between loom weaving double-layer fabric, generally by the means that machine is sewed up, two-layer fabrics being connected together, forming two-layer fabric tissue.
Because the fabric used in engineering project is wider, long, as the two-layer fabric sewed up with two panels woven, there will be that robotic suturing device is large, place is large, sewing process labour intensity is large, the connecting line between two-layer is easy to be stressed irregular, occurs the phenomenons such as stress fracture.
Summary of the invention
Technical problem to be solved by this invention just there is provided a kind of Double-layer clamp muscle fabric and weaving method, ensures that all muscle are identical through interlacing point force structure, reduces subsequent processing operations, simplified manufacturing technique.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: a kind of Double-layer clamp muscle fabric, comprises upper and lower two-layer fabrics tissue, and between upper and lower two-layer fabrics tissue, weaving has muscle yarn, and upper and lower two-layer fabrics tissue-welding is integrated by muscle yarn.
Preferably, described muscle yarn is the warp yarn that diameter is thicker than warp thread in upper and lower two-layer fabrics tissue, and described muscle yarn inweaves upper layer of fabric tissue and layer fabric organization internal with weft yarn interlacing together with warp thread.
Preferably, central filler is organized to have engineering material at upper and lower two-layer fabrics.
Preferably, described engineering material is fine sand, mud or concrete.
Preferably, described upper and lower two-layer fabrics tissue and muscle yarn are by macromolecule polymeric material manufacture.
Preferably, described macromolecule polymeric material is terylene, polyamide fibre, polypropylene fibre, acrylic or glass.
Present invention also offers the weaving method of above-mentioned Double-layer clamp muscle fabric.
A kind of Double-layer clamp muscle fabric knitting method, in weaving process, warp thread is divided into two groups, one tissue causes upper layer of fabric tissue, one tissue causes layer fabric tissue, in weaving process, often group warp thread and weft yarn interweave separately, form upper and lower two layers of base fabric, in warp-wise yarn direction, be spaced a distance, increase muscle yarn, muscle yarn is also divided into two groups when weaving, A group first interweaves with upper layer weft yarns in umbrella organisations, B group in lower-hierarchy with lower floor's weft yarns, according to technique needs, after knitting preseting length, muscle yarn just weaves back and forth between upper and lower two-layer fabrics tissue, become roughly serpentine structure, upper layer of fabric interlacing point is made into upper layer weft yarns, layer fabric interlacing point is made into lower floor weft yarn, after knitting certain length, A group muscle yarn is just made into lower-hierarchy with lower floor weft yarn together with lower floor latitude warp thread, B group muscle yarn is just made into umbrella organisations together with top line, after knitting preseting length, the above technical process of recirculation.
Further, the interwoven region in weaving process, the tensile strength fettering the weft yarn of muscle yarn in upper and lower two-layer fabrics tissue is less than muscle yarn and warp thread.
In technical scheme of the present invention, between two-layer fabric tissue, weave muscle warp thread connect, ensure that all muscle are identical through interlacing point force structure, reduce subsequent processing operations, simplified manufacturing technique.
Interwoven region in weaving process, the weft yarn constraint muscle yarn that several tensile strength is low is used during intertexture, when weaving, fabric levels is as broad as long like this, in use, due to tension force when engineering material is filled, make the breakage of weft that several tensile strength is low, two-layer fabrics spacing under the effect of filler tension force increases, engineering material easily enters between two-layer fabrics tissue, due to the effect of muscle yarn between two-layer fabrics, maintain a certain distance, the thickness disparity of packing material between fabric is little, and result of use is relatively good.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
Fig. 1 is Double-layer clamp muscle fabric interwoven region schematic diagram;
Fig. 2 is Double-layer clamp muscle fabric schematic diagram.
Detailed description of the invention
First, composition graphs 1 to Fig. 2 illustrates Double-layer clamp muscle fabric of the present invention, and it comprises upper and lower two-layer fabrics tissue, and between upper and lower two-layer fabrics tissue, weaving has muscle yarn 3 to be integrated by upper and lower two-layer fabrics tissue-welding.Wherein, described muscle yarn 3 is the thick warp yarn of warp thread than using in upper and lower two-layer fabrics tissue, and this muscle yarn inweaves upper layer of fabric tissue 1 and layer fabric tissue 2 inside with weft yarn interlacing together with warp thread, is used for the tensile strength of raising fabric.Described upper and lower two-layer fabrics is organized in certain length and is woven in upper layer of fabric in the middle of with upper layer weft yarns 12 by upper strata muscle yarn together with top line 11, and lower floor's muscle yarn is woven in the middle of layer fabric with lower floor weft yarn 22 together with lower layer warp yarns 21.After described upper and lower two-layer fabrics is organized in next preseting length, muscle yarn 3 just weaves back and forth between upper and lower two-layer fabrics tissue, become large serpentine structure, upper layer of fabric interlacing point is made into respectively with upper layer weft yarns, be made into layer fabric interlacing point with lower floor weft yarn, this just makes upper and lower two-layer fabrics link together.
Central filler is organized to have engineering material at upper and lower two-layer fabrics.Described engineering material refers to the engineering material etc. such as fine sand, mud, concrete can filled between two-layer fabrics, needs to apply certain pressure during filling.In described upper and lower two-layer fabrics tissue, warp thread and weft yarn are weaved by macromolecule polymeric material and are formed.Described macromolecule polymeric material, refers to by Prof. Du Yucang, has that intensity is high, corrosion-resistant, a various artificial synthetic fiber such as terylene, polyamide fibre, polypropylene fibre, acrylic, glass of the feature such as weather resistance, good water permeability, microbial resistance are good.Simultaneously muscle yarn also adopts above-mentioned macromolecule polymeric material, but than the grammes per square metre more than several times greatly of common warp thread.
A kind of Double-layer clamp muscle fabric knitting method, in weaving process, warp thread is divided into two groups, and a tissue causes upper layer of fabric tissue, and a tissue causes layer fabric tissue, in weaving process, often group warp thread and weft yarn interweave separately, form upper and lower two layers of base fabric, in warp-wise yarn direction, be spaced a distance (this distance according to technique need setting), increases several thicker warp thread.Namely so-called muscle yarn.Muscle yarn is also divided into two groups when weaving, A group first interweaves with upper layer weft yarns in umbrella organisations, B group in lower-hierarchy with lower floor's weft yarns, according to technique needs, after knitting preseting length, muscle yarn just weaves back and forth between upper and lower two-layer fabrics tissue, become large serpentine structure, be made into upper layer of fabric interlacing point with upper layer weft yarns, be made into layer fabric interlacing point with lower floor weft yarn, after knitting certain length, A group muscle yarn is just made into lower-hierarchy with lower floor weft yarn together with lower floor latitude warp thread.B group muscle yarn is just made into umbrella organisations together with top line.After knitting preseting length, the above technical process of recirculation.
In the interleaving process of muscle yarn and upper layer of fabric tissue and layer fabric tissue, the levels weft yarn of constraint muscle yarn adopts the little weft yarn of tensile strength, easily ruptures when being subject to external force.When two-layer fabric central filler engineering material, the weft yarn up and down of constraint muscle yarn ruptures under the effect being subject to engineering material stuffing pressure, upper and lower two-layer fabrics intermediate distance strengthens, and large serpentine configuration muscle yarn is stretching, and muscle yarn becomes the upper and lower two-layer fabrics of X-shaped anatomical connectivity.Engineering material easily enters between two-layer fabrics tissue, due to the effect of muscle yarn between two-layer fabrics, maintains a certain distance, and the thickness disparity of packing material between fabric is little, and result of use is relatively good.
Claims (1)
1. a Double-layer clamp muscle fabric knitting method, this Double-layer clamp muscle fabric, comprise upper and lower two-layer fabrics tissue, between upper and lower two-layer fabrics tissue, weaving has muscle yarn, upper and lower two-layer fabrics tissue-welding is integrated by muscle yarn, described muscle yarn is the warp yarn that diameter is thicker than warp thread in upper and lower two-layer fabrics tissue, described muscle yarn inweaves upper layer of fabric tissue and layer fabric organization internal with weft yarn interlacing together with warp thread, central filler is organized to have engineering material at upper and lower two-layer fabrics, described engineering material is fine sand, mud or concrete, described upper and lower two-layer fabrics tissue and muscle yarn are by macromolecule polymeric material manufacture, described macromolecule polymeric material is terylene, polyamide fibre, polypropylene fibre, acrylic or glass, it is characterized in that: in weaving process, warp thread is divided into two groups, one tissue causes upper layer of fabric tissue, one tissue causes layer fabric tissue, in weaving process, often group warp thread and weft yarn interweave separately, form upper and lower two layers of base fabric, in warp-wise yarn direction, be spaced a distance, increase muscle yarn, muscle yarn is also divided into two groups when weaving, A group first interweaves with upper layer weft yarns in umbrella organisations, B group in lower-hierarchy with lower floor's weft yarns, according to technique needs, after knitting preseting length, muscle yarn just weaves back and forth between upper and lower two-layer fabrics tissue, become roughly serpentine structure, upper layer of fabric interlacing point is made into upper layer weft yarns, layer fabric interlacing point is made into lower floor weft yarn, after knitting certain length, A group muscle yarn is just made into lower-hierarchy with lower floor weft yarn together with lower layer warp yarns, B group muscle yarn is just made into umbrella organisations together with top line, after knitting preseting length, the above technical process of recirculation, interwoven region in weaving process, the tensile strength fettering the weft yarn of muscle yarn in upper and lower two-layer fabrics tissue is less than muscle yarn and warp thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410231969.XA CN103993403B (en) | 2014-05-28 | 2014-05-28 | Double-layer fabric mingled with reinforced yarns and weaving method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410231969.XA CN103993403B (en) | 2014-05-28 | 2014-05-28 | Double-layer fabric mingled with reinforced yarns and weaving method |
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| Publication Number | Publication Date |
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| CN103993403A CN103993403A (en) | 2014-08-20 |
| CN103993403B true CN103993403B (en) | 2015-05-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105332146A (en) * | 2015-12-01 | 2016-02-17 | 上海卫士新材料科技有限公司 | Gamma-ray shielding fabric and weaving method thereof |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786590B (en) * | 2015-04-24 | 2017-05-17 | 寿光市发达布业有限公司 | Glass fiber polyester spunbonded nonwoven fabric |
| CN108443600A (en) * | 2018-05-18 | 2018-08-24 | 公安部上海消防研究所 | Disposably weave double-layer siamesed formula fire hose and preparation method thereof |
Citations (5)
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|---|---|---|---|---|
| CN2675700Y (en) * | 2004-02-18 | 2005-02-02 | 上海新纺织产业用品有限公司 | High-strength wide-breadth woven geotextile with multiple layers |
| CN1657676A (en) * | 2004-02-16 | 2005-08-24 | 上海新纺织产业用品有限公司 | High-strength wide-width multi-layer woven and its production process |
| CN201132922Y (en) * | 2007-11-28 | 2008-10-15 | 王常义 | Double-face composite reinforcing earthwork cloth |
| CN202280041U (en) * | 2011-11-09 | 2012-06-20 | 无锡市顺安土工材料有限公司 | Crossing type geotechnical fabric bag |
| CN102534927A (en) * | 2012-01-19 | 2012-07-04 | 无锡市顺安土工材料有限公司 | Method for manufacturing X-type geotextile tube by utilizing shuttleless loom |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6830078B2 (en) * | 2002-06-07 | 2004-12-14 | Hun Kun Enterprise Co., Ltd. | Weaving structure improvement of trampoline fabric |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1657676A (en) * | 2004-02-16 | 2005-08-24 | 上海新纺织产业用品有限公司 | High-strength wide-width multi-layer woven and its production process |
| CN2675700Y (en) * | 2004-02-18 | 2005-02-02 | 上海新纺织产业用品有限公司 | High-strength wide-breadth woven geotextile with multiple layers |
| CN201132922Y (en) * | 2007-11-28 | 2008-10-15 | 王常义 | Double-face composite reinforcing earthwork cloth |
| CN202280041U (en) * | 2011-11-09 | 2012-06-20 | 无锡市顺安土工材料有限公司 | Crossing type geotechnical fabric bag |
| CN102534927A (en) * | 2012-01-19 | 2012-07-04 | 无锡市顺安土工材料有限公司 | Method for manufacturing X-type geotextile tube by utilizing shuttleless loom |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105332146A (en) * | 2015-12-01 | 2016-02-17 | 上海卫士新材料科技有限公司 | Gamma-ray shielding fabric and weaving method thereof |
| CN105332146B (en) * | 2015-12-01 | 2017-03-29 | 上海卫士新材料科技有限公司 | A kind of gamma ray loomage and its method for weaving |
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| Publication number | Publication date |
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| CN103993403A (en) | 2014-08-20 |
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Address after: 310018 Hangzhou economic and Technological Development Zone, Zhejiang, No. 10, No. 6, on the first floor of a street Patentee after: HANGZHOU CHUANGXING WEAVING EQUIPMENT TECHNOLOGY CO., LTD. Address before: 310018 Hangzhou economic and Technological Development Zone, Zhejiang, No. 6 Avenue, No. 452 Patentee before: Hangzhou Chuangxing Weaving Equipment Technology Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150513 Termination date: 20200528 |
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| CF01 | Termination of patent right due to non-payment of annual fee |