CN106637557B - The control method of the automatic repiece of fly frame - Google Patents

The control method of the automatic repiece of fly frame Download PDF

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Publication number
CN106637557B
CN106637557B CN201710081938.4A CN201710081938A CN106637557B CN 106637557 B CN106637557 B CN 106637557B CN 201710081938 A CN201710081938 A CN 201710081938A CN 106637557 B CN106637557 B CN 106637557B
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China
Prior art keywords
bobbin
repiece
automatic
motor
revolving speed
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CN201710081938.4A
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CN106637557A (en
Inventor
丁峰
唐国新
顾菊民
周栋梁
周大左
严绪东
徐兆山
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Changzhou Tonghe Textile Machinery Manufacture Co Ltd
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Changzhou Tonghe Textile Machinery Manufacture Co Ltd
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H15/00Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H9/00Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine
    • D01H9/005Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine for removing empty packages or cans and replacing by completed (full) packages or cans at paying-out stations; also combined with piecing of the roving

Abstract

The present invention relates to a kind of control methods of the automatic repiece of fly frame, the following steps are included: (1), the Spinning Varieties that need to change are selected in the operator control panel of control system, and the revolving speed for setting its bobbin in automatic repiece is 1.05~1.10 times of normal spinning bobbin revolving speed;(2) the fly frame down rail after full yarn that spins is down to super demotion and is set after, driving;(3), take full spool away and change empty bobbin down rail to string-up position;(4), selection is automatic or selection manually controls, and roller when automatic repiece, flier, down rail is operated according to normal spinning speed and direction and lifting, and bobbin is along the operating of normal spinning direction;(5), stop after 7~9s of repiece, bobbin revolving speed automatically resets to normal spinning revolving speed;(6), manually boot into normal spinning state.The present invention effectively promotes automatic repiece success rate, reduces the repiece time, improves production efficiency, stablizes yarn quality, reduces production cost, is applicable in automatic doffing roving frame and without the automatic repiece of automatic doffing roving frame.

Description

The control method of the automatic repiece of fly frame
Technical field
The present invention relates to a kind of control methods of the automatic repiece of fly frame, belong to fly frame technical field.
Background technique
Currently, automatic doffing roving frame, thickness connection transportation system and collective's doffing spinning machine is more and more set of answers It uses in textile enterprise, and automatic repiece success rate is to verify an important indicator of automatic doffing roving frame the degree of automation.
The repiece mode of present fly frame predominantly repiece mode and automatic repiece mode at hand.
Manual repiece mode more application is in without automatic doffing roving frame, after referring to the full yarn of fly frame spinning, down rail Set to super demotion, the bobbin manually taken full spool away, change sky, down rail rise to after string-up position manually by yarn first One is adhered on bobbin suede band, subsequently into spinning state.Because fly frame number of spindles is more usually more than 120 ingots, therefore hand Dynamic repiece mode labor intensity is larger, and time-consuming, causes production efficiency low.
Automatic repiece mode more application is in automatic doffing roving frame, and fly frame spins after full yarn, down rail to super demotion It sets, by taking yarn feeding device to take full spool away automatically, changing empty bobbin, down rail is risen to after string-up position through certain rotation Turn mode to adhere to yarn and thread head on bobbin suede band, subsequently into spinning state.
Currently, there are mainly three types of the rotation modes of automatic repiece:
First way: after bobbin to string-up position, by increasing the revolving speed of flier, and roller, bobbin, down rail liter Drop then carries out following operation according to the matching normal spinning speed of setting.This mode can only make a part of yarn and thread head viscous It is attached on bobbin suede band;And failed repiece just needs manually repiece, remaining other yarn and thread head is adhered to bobbin suede Band.Such mode is higher to the concentricity requirement coherence request of flyer presser and bobbin, and otherwise flyer presser is the same as between bobbin There can be certain interval, and after long-play, this gap size is difficult to keep unanimously, and this inconsistency can reduce automatic life The success rate of head, is unable to meet production demand.Secondly as ingot speed moment is too fast, the yarn of failed repiece can be in fly frame The head that floats is generated on table top, a large amount of flyings is caused to descend slowly and lightly onto sliver or rove item, is formed yarn defect, is made yarn quality, yield substantially It reduces.
The second way: after bobbin to string-up position, roller and down rail are remained stationary, flier and bobbin first according to The opposite direction spin for some time of normal direction stops;Then roller and down rail are still motionless, but flier and bobbin are pressed again Stop according to the consistent direction spin for some time in direction is operated normally, finally enters normal spinning state.
The third mode, after bobbin to string-up position, roller and down rail are remained stationary, and flier and bobbin first according to The direction spin for some time opposite with normal direction stops;Then four motors respectively drive roller, flier, down rail liter Drop, bobbin are operated according to normal spinning speed and direction.
The above-mentioned second way and the third mode are remained stationary by roller and down rail, and flier and bobbin It reversely rotates, to reach automatic repiece mode.This repiece mode is to be acted by reducing roller and down rail, and make flier The step of with bobbin according still further to the stopping of direction spin for some time is operated normally, and automatic repiece success is improved to a certain extent Rate.But also because of control roller and down rail is motionless and the reversion of flier and bobbin is all not belonging to normal spinning time, not only can Production efficiency is influenced, while control action is all comparatively laborious.Secondly, the reversion of flier and bobbin is to carry out one to normal yarn The process of a untwisting, time length will appear back twisting, yarn qualities not only influenced, and during automatic repiece, because of yarn Untwisting and lead to broken yarn or generate above flier to float head.Moreover the whole trolley of fly frame is usually more than 120 ingots, and flier pressure The flexibility ratio of the palm not can guarantee unanimously, during flier and bobbin are rewound, the revolving speed needed is inconsistent, and speed is slow to be will lead to Flyer presser can not be attached on bobbin suede band, and speed is fast to be will lead to flyer presser and flick from bobbin suede band, but will affect from Dynamic repiece success rate.
Summary of the invention
Goal of the invention of the invention is to provide a kind of control method of automatic repiece of fly frame, can effectively improve fly frame Automatic repiece success rate can be reduced the repiece time, and raising production efficiency stablizes yarn quality, reduces production cost, be applicable in band certainly Dynamic doff fly frame and the automatic repiece without automatic doffing roving frame.
The technical solution of the present invention in order to achieve the above objectives is: a kind of control method of the automatic repiece of fly frame, feature It is: the following steps are included:
(1) the Spinning Varieties needed to change, are selected in the operator control panel of control system, and set corresponding Spinning Varieties certainly The revolving speed of bobbin when dynamic repiece, the revolving speed of bobbin is the 1.05~1.10 of normal spinning bobbin revolving speed when the described automatic repiece Times;
(2) after, driving after fly frame spins full yarn, down rail lifting motor M4 driving down rail is down to super demotion and is set;
(3), the Automatic doffing devices on fly frame takes full spool away automatically and changes empty bobbin, or manually takes away Full spool and the bobbin for changing sky, down rail lifting motor M4 drive down rail to string-up position;
(4), selection automatically controls, and control system runs automatic repiece;Or selection manually controls, and manually boots after parking certainly Dynamic repiece, roller motor M1, flier motor M2 and down rail lifting motor M4 when automatic repiece drive respective roller, ingot The wing, down rail are operated and are gone up and down according to normal spinning speed and direction, and bobbin motor M3 is driven by the revolving speed of automatic repiece Dynamic bobbin is operated along normal spinning direction;
(5), stop after 7~9s of repiece, roller motor M1, flier motor M2 and down rail lifting motor M4 and bobbin electricity Machine M3 stops working, and roller, flier and down rail and bobbin are out of service, and bobbin revolving speed automatically resets to normal spinning and turns Speed checks and the yarn and thread head on flyer presser is wrapped on the suede band of bobbin;
(6), manually boot, roller motor M1, flier motor M2 and down rail lifting motor M4, bobbin motor M3 are by just Normal spinning speed and direction operation, into normal spinning state.
The automatic repiece control method of the present invention passes through roller motor M1, flier motor M2 and down rail lifting motor M4 Corresponding roller, flier, down rail, bobbin is controlled respectively with bobbin motor M3 to be revolved according to normal spinning direction Turn, run and go up and down, while middle roller, flier, down rail are run and gone up and down according to normal spinning speed, passes through Bobbin revolving speed when improving repiece, enables yarn and thread head to be adhered on bobbin tube suede band, and automatically resets to bobbin revolving speed after stopping Normal spinning revolving speed, drives again and can enter normal spinning state, and the roller, flier, down rail when repiece are according to just Normal spinning speed is run and is gone up and down, to reduce the repiece time, improves production efficiency.The present invention is without flier and bobbin The cumbersome movement of reversion, is able to achieve automatic repiece, can also be by the revolving speed of promotion bobbin even if flier revolving speed is too fast, can moment Yarn and thread head is wrapped on bobbin suede band, solves flyer presser due to flexibility ratio is inconsistent in automatic repiece, yarn is easy It is flicked from spool, leads to the unsuccessful phenomenon of automatic repiece, while also solved yarn and generating the head that floats on rove machine table top The problem of, the automatic repiece success rate of fly frame is effectively improved, yarn quality can be also stablized.Using automatic repiece control of the invention Method processed, for bobbin and flyer presser, there are certain intervals, also can guarantee that pressing device gets rid of yarn and thread head to cylinder in flier rotation The moment of pipe suede band, yarn and thread head is wrapped on bobbin suede band by the revolving speed by promoting bobbin, to the flexibility ratio of flyer presser Coherence request is not high, and can reduce production cost.The control method of the automatic repiece of the automatic repiece of fly frame of the present invention can fit With the automatic repiece control of the fly frame with Automatic doffing devices, it can also be applicable in the automatic repiece of fly frame without Automatic doffing devices Control, therefore operator can according to production needs, select repiece mode, operate it is convenient, reasonable, it is applied widely.
Detailed description of the invention
The embodiment of the present invention is described in further detail with reference to the accompanying drawing.
Fig. 1 is the flow chart of the control method of the automatic repiece of fly frame of the present invention.
Fig. 2 is that roving frame lower rail of the present invention expires the super drop positional structure schematic diagram of yarn.
Fig. 3 is roving frame lower rail string-up position structural schematic diagram of the present invention.
Fig. 4 is fly frame Spinning Principle figure of the present invention.
Wherein: 1-full spool, 2-bobbins, 3-down rails, 4-fliers, 5-yarn and thread heads, 6-flyer pressers, 7-sieve It draws.
Specific embodiment
As shown in Fig. 1~4, a kind of control method of the automatic repiece of fly frame of the invention, comprising the following steps:
(1) the Spinning Varieties needed to change, are selected in the operator control panel of control system, and set corresponding Spinning Varieties certainly The revolving speed of bobbin is 1.05~1.1 times of normal spinning bobbin revolving speed when dynamic repiece.The people of the control system of fly frame can be passed through Machine dialog interface, by selecting Spinning Varieties in touch screen after energization, such as pure cotton, it is pure wash or polyester cotton, and when by automatic repiece The revolving speed height-regulating of bobbin is normally spinned 1.05~1.1 times of bobbin revolving speed to the kind, by setting ratio in touch screen in repiece, PLC programmable controller automatic feedback signal controls the revolving speed of bobbin motor M3 to the frequency converter of bobbin motor.It is given birth to by improving Head when bobbin revolving speed and can moment yarn and thread head 5 is wrapped on 2 suede band of bobbin, solve flyer presser 6 because flexibility ratio is inconsistent And the problem of flicking from spool is easy in automatic repiece, the success rate of automatic repiece can be improved, production efficiency is improved.This hair The revolving speed of bobbin can also be 1.06~1.08 times of the revolving speed of normal spinning bobbin when bright automatic repiece.The present invention is selected to be needed to change Spinning Varieties when, set corresponding Spinning Varieties bobbin motor M3 revolving speed in automatic repiece.
Table 1 is the Spinning Varieties replaced of the present invention when being pure cotton, each motor speed and when normal spinning in automatic repiece The revolving speed of each motor.
Table 1
Table 2 is the Spinning Varieties replaced of the present invention when being pure wash, and when automatic repiece, when each motor speed and normal spinning is each The revolving speed of motor.
Table 2
Table 3 is the Spinning Varieties replaced of the present invention when being viscose glue, and when automatic repiece, when each motor speed and normal spinning is each The revolving speed of motor.
Table 3
Table 4 is the Spinning Varieties replaced of the present invention when being 65/35 polyester cotton mixed yarn, when automatic repiece, each motor speed and The revolving speed of each motor when normal spinning.
Table 4
Table 5 is the Spinning Varieties replaced of the present invention when being 50/50 brocade/viscosity mixed yarn, when automatic repiece, each motor speed and The revolving speed of each motor when normal spinning.
Table 5
(2) after, driving after fly frame spins full yarn, down rail lifting motor M4 driving down rail 3 is down to super demotion and is set, As shown in Figure 2, which makes down rail 3 be down to super demotion by the down rail elevating mechanism of existing fly frame It sets.
(3), the Automatic doffing devices on fly frame takes full spool 1 away automatically and changes empty bobbin 2, or manually takes It walks full spool 1 and changes empty bobbin 2, as shown in Figure 3, down rail lifting motor M4 drives down rail 3 to the repiece position on top It sets.
(4), selection automatically controls, and control system runs automatic repiece;Or selection manually controls, and manually boots after parking certainly Dynamic repiece.When selection automatically controls repiece mode, the control system of fly frame automatically begins to run automatic repiece, the control of fly frame System processed is existing control system;When selection manually controls repiece, after ready after parking, automatic repiece is manually booted Button makes the control system of fly frame bring into operation automatic repiece.
When automatic repiece, control system controls roller motor M1, flier motor M2 and down rail lifting motor M4 driving Corresponding roller 7, flier 4 and down rail 3 are operated and are gone up and down according to normal spinning speed and direction, as shown in Figure 4, Roller driving mechanism, flier driving mechanism and bobbin driving mechanism of the invention is the driving mechanism of existing fly frame, cylinder Pipe motor M3 is operated by the revolving speed driving bobbin 2 of automatic repiece along normal spinning direction, since bobbin revolving speed is higher than normally Spinning speed, and moment can adhere to yarn and thread head 5 on bobbin suede band, also because 2 direction of rotation of bobbin is identical as spinning direction, slightly The head that floats will not be generated on yarn machine table top, and can improve spinning quality.
(5), stop after 7~9s of repiece, roller motor M1, flier motor M2 and down rail lifting motor M4 and bobbin electricity Machine M3 stops working, and roller 7, flier 4 and down rail 3 and bobbin 2 are out of service, and bobbin revolving speed automatically resets to normal spinning Revolving speed checks and the yarn and thread head 5 on flyer presser 6 is wrapped on the suede band of bobbin 2 that automatic repiece terminates.Repiece of the present invention In 8s, roller motor M1, flier motor M2 and down rail lifting motor M4 and bobbin motor M3 is made to stop working, and can subtracted Few repiece time.
(6), manually boot, roller motor M1, flier motor M2 and down rail lifting motor M4, bobbin motor M3 are by just Normal spinning speed and direction operation, into normal spinning state.
For the present invention when replacing Spinning Varieties, operator can according to production needs, selection repiece mode, more convenient, Rationally.

Claims (3)

1. a kind of control method of the automatic repiece of fly frame, it is characterised in that: the following steps are included:
(1) the Spinning Varieties needed to change, are selected in the operator control panel of control system, and are set corresponding Spinning Varieties and given birth to automatically The revolving speed of bobbin when head, the revolving speed of bobbin is 1.05~1.10 times of normal spinning bobbin revolving speed when the described automatic repiece;
(2) after, driving after fly frame spins full yarn, down rail lifting motor M4 driving down rail is down to super demotion and is set;
(3), the Automatic doffing devices on fly frame takes full spool away automatically and changes empty bobbin, or manually takes full yarn away Empty bobbin is managed and changes, down rail lifting motor M4 drives down rail to string-up position;
(4), selection automatically controls, and control system runs automatic repiece;Or selection manually controls, and automatic life is manually booted after parking Head, roller motor M1, flier motor M2 and down rail lifting motor M4 when automatic repiece drive respective roller, flier, Down rail is operated and is gone up and down according to normal spinning speed and direction, and bobbin motor M3 drives cylinder by the revolving speed of automatic repiece Pipe is operated along normal spinning direction;
(5), stop after 7~9s of repiece, roller motor M1, flier motor M2 and down rail lifting motor M4 and bobbin motor M3 It stops working, roller, flier and down rail and bobbin are out of service, and bobbin revolving speed automatically resets to normal spinning revolving speed, inspection It looks into and the yarn and thread head on flyer presser is wrapped on the suede band of bobbin;
(6), manually boot, roller motor M1, flier motor M2 and down rail lifting motor M4, bobbin motor M3 are spun as normal Yarn speed and direction operation, into normal spinning state.
2. the control method of the automatic repiece of fly frame according to claim 1, it is characterised in that: in above-mentioned first step In, the revolving speed of bobbin is 1.06~1.08 times of the revolving speed of normal spinning bobbin when automatic repiece.
3. the control method of the automatic repiece of fly frame according to claim 1, it is characterised in that: the repiece in 8s, Roller motor M1, flier motor M2 and down rail lifting motor M4 and bobbin motor M3 stop working.
CN201710081938.4A 2017-02-15 2017-02-15 The control method of the automatic repiece of fly frame Active CN106637557B (en)

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Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2517712B2 (en) * 1986-08-30 1996-07-24 豊和工業株式会社 Shino exchange method and spinning machine
CN1285782C (en) * 2002-11-22 2006-11-22 天津宏大纺织机械有限公司 Method and device for automatic spinning repiece
CN101058907A (en) * 2007-05-31 2007-10-24 华芳集团有限公司 Method of controlling ingot speed when new head is generated by cotton spinning bobbiner
CN101634064B (en) * 2008-07-25 2011-06-22 天津宏大纺织机械有限公司 Method for end re-splitting spinning of bobbiner
CN201254626Y (en) * 2008-07-25 2009-06-10 天津宏大纺织机械有限公司 Rove coiling and shaping and end re-threading device after full roving of fly frame
JP2015009965A (en) * 2013-07-01 2015-01-19 村田機械株式会社 Automatic winder
CN104389056B (en) * 2014-10-27 2017-02-15 无锡宏源机电科技股份有限公司 Automatic end generating method of bobbiner
DE102015110992A1 (en) * 2015-07-08 2017-01-12 Rieter Ingolstadt Gmbh Spinning machine and method for operating a spinning machine with a plurality of spinning stations

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