CN106637539B - Multifilament mixed cotton technique - Google Patents
Multifilament mixed cotton technique Download PDFInfo
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- CN106637539B CN106637539B CN201611181287.8A CN201611181287A CN106637539B CN 106637539 B CN106637539 B CN 106637539B CN 201611181287 A CN201611181287 A CN 201611181287A CN 106637539 B CN106637539 B CN 106637539B
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- slitter
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- mixed
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
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- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The present invention relates to a kind of multifilament mixed cotton techniques, belong to yarn field shaping technique.Including sequentially carry out opening picking, cotton carding, at item, winder, doubling, twisting, opening and cleaning step is completed in opening or cleaning mechanism, the opening or cleaning mechanism includes griping cotton machine one, mixed cotton slitter one, griping cotton machine two, mixed cotton slitter two and opener, the fiber that mixed cotton slitter one, mixed cotton slitter two are sent out is by opener at least twice, after carrying out opener processing in opener again, it is sent into carding step；Fiber completes cotton carding after feed roll motor, licker-in, cylinder, cover board processing successively, at item, winder, doubling, twists to obtain finished product.Invention is applied to yarn to be molded, it is good to have many advantages, such as that achievable multiple fiber uniformly mixes splitting or integrating comb.
Description
Technical field
The present invention relates to a kind of multifilament mixed cotton techniques, belong to yarn field shaping technique.
Background technology
Conventional yarn forming process is that the opening or cleaning of yarn is completed by a mixed cotton, the comb then continued after entering
The post-processings such as cotton, drafting, winder.This mode is easy to operate, and application is more universal.However this mode is for pure fiber
For be well-adapted, but when fiber species are more, since there are inconsistent, puffies for the fiber quality of separate sources
State, the even humidity containing miscellaneous degree have differences, and when carrying out multiclass fiber type mixed cotton, above-mentioned apparatus just cannot be satisfied use
Demand, be formed by that sliver, Yarn Defect are more, mechanical performance is unstable.
Based on this, the application is made.
Invention content
For the existing drawbacks described above of existing conventional yarns molding, it is uniform that the application provides a kind of achievable multiple fiber
Mixed splitting or integrating combs good multifilament mixed cotton technique.
To achieve the above object, the technical solution that the application takes is as follows：
Multifilament mixed cotton technique, including sequentially carry out opening picking, cotton carding, at item, winder, doubling, twisting, opening picking work
Sequence is completed in opening or cleaning mechanism, and the opening or cleaning mechanism includes griping cotton machine one, mixed cotton slitter one, griping cotton machine two, mixed cotton slitter
Two and opener, pending fiber or cotton-wool be placed in griping cotton machine one, griping cotton machine two；The hired roughneck of griping cotton machine one extends outward defeated
Outlet pipe one, it is two which, which is divided to, an access mixed cotton slitter one, an access mixed cotton slitter two, respectively by griping cotton machine
Fiber in one is sent into mixed cotton slitter one, mixed cotton slitter two；Output is set between the output end and opener of mixed cotton slitter one
Fiber in mixed cotton slitter one is sent directly into opener by pipe two；The hired roughneck of griping cotton machine two extends outward efferent duct four, this is defeated
Outlet pipe four is connected to one that efferent duct one accesses mixed cotton slitter two, and the fiber in griping cotton machine two is sent into efferent duct one, and
It mixes with the fiber in efferent duct one, is sent into mixed cotton slitter two together；It is set between the output end and opener of mixed cotton slitter two
Efferent duct seven is set, will be sent into opener after the fiber mixing and blowing processing in mixed cotton slitter two；Mixed cotton slitter one, mixed cotton slitter two
The fiber of submitting is sent into after progress opener processing in carding step by opener at least twice, then in opener；Fiber is successively
Cotton carding is completed after feed roll motor, licker-in, cylinder, cover board processing, at item, winder, doubling, twists to obtain finished product.
Further, as preferred：
The griping cotton machine two is additionally provided with multigroup griping cotton machine arranged side by side, is referred to as griping cotton machine three, the hired roughneck of griping cotton machine three
Efferent duct five is extended outward, which is connected to one that efferent duct one accesses mixed cotton slitter two, will be in griping cotton machine three
Fiber be sent into efferent duct one, and mix with the fiber in efferent duct one, together in feeding mixed cotton slitter two.It is furthermore preferred that
The griping cotton machine three is additionally provided with efferent duct six, which directly connects with mixed cotton slitter two, makes in griping cotton machine three
Fiber is not involved in the mixing of other fibers, is sent directly into mixed cotton slitter two.
The output end of the mixed cotton slitter one is provided with efferent duct three, and mixed cotton slitter one is opened by the efferent duct three with mixed
Cotton machine two is connected, and so that the fiber in mixed cotton slitter one is not involved in the mixing of other fibers, is sent directly into mixed cotton slitter two.
The cotton feeder structure includes feed roll motor, hired roughneck, babinet and shaft, and feed roll motor is pacified by the shaft of its both sides
In babinet, hired roughneck is fitted to below feed roll motor；Feed roll motor is made of ontology, shredding slot and groove, described
Shredding slot is uniformly arranged on ontology appearance, and groove is located at feed roll motor end, and on the outside of shredding slot；Hired roughneck include roll body,
Main handle and auxiliary handle, main handle are vertically installed at roll body, and auxiliary handle is located on the roll body on the outside of main handle, and to main handle side
To inclination.
More preferably：
The main handle is located on the inside of groove inward flange line between babinet, and auxiliary handle is located on the outside of groove inward flange line
Between babinet.
There are two the grooves, is symmetrical arranged on the body.It is furthermore preferred that the inward flange line of two grooves it
Between distance be distributed compared with main handle wide, i.e., on vertical direction, main handle is located between two groove inward flange lines, auxiliary handle then position
Between inward flange line and babinet.
The auxiliary handle is provided with two groups, and two groups of auxiliary symmetric handles are arranged in main handle both sides.
The auxiliary handle tilt angle, θ is 45-75 °.It is furthermore preferred that the auxiliary handle tilt angle, θ is 75 °.It is auxiliary
Handle tilt is inside, its central axes is made to intersect with ontology, roll body central axes（When auxiliary handle is provided with two groups, two groups of auxiliary handles
The intersection point of central axes is located at ontology, on the vertical central axes of roll body）, effectively the fiber of stripping can summarize gathering in ontology
On, and on the body, due to the setting of groove, fiber thereon can be spontaneous from the inside side slip in roll body both sides, reduces fibre
The stop in ontology and roll body both side ends is tieed up, to effectively prevent the winding of fiber.
The card mounting machine structure is made of needle cloth, fan housing and flashboard, and the needle cloth is made of horizontal segment and tilting section,
Tilting section side is provided with lump detector, which connect with the startup motor of needle cloth；Horizontal segment is fixedly arranged above
Fan housing, fan housing are connect with wind turbine, and provide negative pressure under fan action for the cover mouth of fan housing；Flashboard is connected to fan housing, is inside set
Magnet is set, for the iron block in adsorbing fiber.
More preferably：
There are two lump detectors for the needle cloth side setting, are located at tilting section and horizontal segment junction and inclination
Section middle part.Fiber is combed on needle cloth, and with the conveying of fiber, degree of opening and regularity are gradually increased, and two hard
Block detector is respectively set at various height, is detected for different parts on needle cloth, existing to ensure to occur leak detection
As.It is furthermore preferred that the lump detector is photoelectric sensor, when photoelectric sensor detects the impurity such as lump, iron block,
Signal is passed to the startup motor of needle cloth, starts motor and deceleration or shutdown processing is carried out according to signal, field worker will be miscellaneous
Matter removes, and later process is brought into avoid impurity, so as to avoid the accumulation of impurity.
The magnet symmetrically or is dislocatedly distributed along flashboard inner wall.When magnet is symmetrically distributed on flashboard inner wall, magnetic force
Relatively strong, preferable to the adsorption effect of impurity, impurity removal efficacy is high；When magnet is dislocatedly distributed on flashboard inner wall, Ke Yibao
The absorption and removal for demonstrate,proving impurity are carried out continuously, and are not in that leakage removes phenomenon.
The flashboard and fan housing is horizontally mounted, and is connected by arc connecting tube between flashboard and fan housing, and arc connects
The rounding off realized and be horizontally mounted fan housing and horizontal flashboard is taken over, so as to avoid there are dead angles during fiber conveying.
The cover plate mechanism for auto is made of roll body and the puncture portion being set on roll body, and the puncture portion is uniformly wrapped on
On roll body, puncture portion punctures bodies by several being arranged in base fabric and base fabric and constitutes, each to puncture the vertical base fabric table where it of body
Face, and puncture portion is an integral structure with base fabric.
More preferably：
The base fabric is split structure with roll body, and base fabric packet is set on roll body, make roll body both ends without departing from or it is slightly super
Go out the both ends of base fabric.Base fabric and roll body split structure, it is ensured that the flexibility used, in opening processes, fiber can not be kept away
The meeting exempted from, which is wrapped in, to be punctured on body, when the fiber of these windings is excessive, will influence shredding effect, at this point, by base fabric from roller
It is removed on body, and replaces with new puncture portion, you can, can after the puncture portion for continuing to start to work, and remove cleans out
The use of next round is put into, using flexible is preferable.
The base fabric is an integral structure with roll body, and base fabric is set on roll body outer surface, base fabric and roll body integral type
Structure is conducive to the synchronism in puncture portion and roll body operation, ensures that clean uniformity is more preferable.
The puncture body central axes extended line is intersected in a bit, and the point is located at the center line of roll body.Fiber/cotton-wool exists
In transportational process, typically roll body is interacted with subsequent hired roughneck or roller to realize stripping, in this process, fine
Dimension/cotton-wool can gradually surround on roll body, then gradually separate from roll body, and roll body is intersected in when puncturing body central axes
When central axes, this structure ensure puncture body by it is straight directly go out in the form of have an effect with fiber/cotton-wool, not only improve piercing
Fiber/cotton-wool, it is ensured that shredding is uniformly abundant, strengthen clean-up performance, it is ensured that clean uniformity, but be conducive to abjection when it is quick
It leaves, utmostly reduces collaring.
Described leads tampon by importing part and mounting frame at the importing part includes guide groove and introducing port, introducing port
It is arranged through guide groove, mounting bracket includes connecting rod, fixed ring and fixing bolt, and connecting rod lower end is fixed on guide groove side wall, on
Mounting hole and mounting hole is respectively set in end setting fixed ring, fixed ring middle part and side, and fixed ring is sleeved on cross by mounting hole
On bar, fixing bolt enters the mounting hole of fixed ring by mounting hole, and with clamping cross bar, tampon is led and at process to realize
Cross bar connects.
More preferably：
The mounting hole is that round hole can be according to need when cross bar passes through mounting hole, and Fixing shrink ring is made to be mounted on cross bar
It wants, arbitrary rotation angle reaches the demand of transmission up to position and angle, then screws in fixing bolt, and fixing bolt is made to be located in mounting hole
One end be stuck on cross bar, fixing bolt, cross bar and stationary annular are at fixed stress, so as to avoid the sliding of cross bar, it is ensured that
Tampon position is led to fix.
The lower end edge of the guide groove lower part setting, the corresponding upper end edge of top setting, and the outlet that upper end edge is introducing port,
Lower end edge is the entrance of introducing port, and upper end edge is small compared with lower end edge, and upper end edge, lower end edge and guide groove form the importing of pyramidal structure
Mouthful.It is furthermore preferred that the guide groove is pyramidal structure；Guide groove inner wall is provided with transition side below upper end edge, transition side relatively on
End edge is small, and forms ramp structure between transition side and upper end edge.When sliver enters introducing port by guide groove lower part, it is lower it is big on
Small, pyramidal structure introducing port is conducive to the importing of taking advantage of a situation of sliver, especially upper ramp structure between end edge and transition side, right
It is highly beneficial in the merging of sliver, pre-drawing is carried out to sliver during transmission.
The connecting rod is an integral structure with guide groove.It is furthermore preferred that the connecting rod and guide groove, connecting rod and fixed ring are equal
It is an integral structure.Connecting rod is an integral structure with guide groove, connecting rod and fixed ring, it can be ensured that the stability of installation avoids
The variation of introducing port angle or position caused by impact force in sliver high-speed transfer, it is ensured that transmission is stablized.
The connecting rod mounting inclination angle degree β is 0-90 °, and when mounting inclination angle degree β is 0 °, i.e., it is in water entirely to lead tampon
Safety fills, at this point, sliver extends through introducing port with horizontality, the tension on sliver surface is larger, leads tampon and only plays support
And keep the effect of sliver level；When mounting inclination angle degree β is 90 °, i.e., it is in vertically-mounted entirely to lead tampon, at this point, sliver
Introducing port is extended through with vertical state, the tension on sliver surface is larger, leads tampon and only plays support and keep sliver vertical
Effect；When mounting inclination angle degree β is between 0 ° and 90 °（As acute angle）When, the inclined installation of tampon is entirely led, at this point, cotton
Item extends through introducing port with heeling condition, and sliver surface tension is little, more loosely, leads tampon and not only acts as supporting role,
By the adjustment of the setting angle, guiding function is also acted as.
The introducing port tilt angle theta is that acute angle is led it is furthermore preferred that the introducing port tilt angle theta is 45-60 °
When entrance is in cone angle, inner wall is in the trend that internal diameter successively decreases, and can be very good to collapse sliver, especially when introducing port angle of inclination
When θ is 45-60 °, this gathering effect is best, and sliver achievees the effect that micro- twisting and collapses in advance during transmission.
First, opening picking is the first procedure of spinning technological process, and the object of processing is cotton packet or change that ginnery comes
The synthetic bag that fine manufactory comes.Contain more impurity in cotton packet, fault is also contained in synthetic bag.In order to spin out cleaning
Meet necessarily required yarn, not only need to remove impurity or fault, also relatively filled various raw cotton or chemical fibre as required
The uniform mixing divided.In the opening and cleaning step of the application, by griping cotton machine one, griping cotton machine two and multigroup griping cotton machine three, make fiber
Or cotton packet is fully loosened the larger cotton block of density or chemical fibre block at least through mixed cotton twice, it is ensured that it is uniformly mixed, point
Comb is more preferable.
Secondly, in order to remove impurity, multiple tracks be arranged in carding step and cleans by the application, by feed roll motor and gives first
Cotton plate uniformly inputs cotton layer, and under the grip of feed roll motor and feed plate, the other end is pierced by revolution at a high speed for one end of subsequent cotton layer
The shredding of roller, by the partial impurities and ankle in mote knife and taker-in grid removal cotton layer in opening processes, then, cotton layer is by piercing
Roller surface is transferred to cylinder surface and enters the main combing area of cylinder flat, and cotton layer is in this region by the abundant comb of cylinder and cover board
Reason, the overwhelming majority is separated into single fiber shape and has certain extended parallelization, while fiber is uniformly mixed in this region
With, and fine impurities and short flannel are further removed by big bottom drain and flat strips, uniformly good cotton layer output is formed, by stripping
Cotton layer is shifted by transfer roller again after roller stripping cotton layer, then so that cotton layer is pooled item by horn mouth and big pressure silver, then passes through circle
Mechanism makes sliver equably be stranded according to certain rules to be placed in sliver letter.Wherein, fiber is detected in card mounting machine structure by lump
The multiple absorption of device and magnet removes the impurity such as iron wire in fiber or cotton packet；In cover plate mechanism for auto, it is arranged in puncture portion
It punctures body and not only increases shredding, keep fiber more fluffy uniformly, be conducive to the removing of wherein impurity, thoroughly remove cotton roll or cotton
Remaining impurity and fault in layer, it is not tiny impurity and fault to hold, during conveying, also to manufactured cotton roll or cotton
Flock, cotton block in layer carry out it is careful receive combing, so that its major part is separated into single fiber state, the fibrous layer of output is uniformly advised
It is whole, be conducive to processing of the rear road at processes such as item and draftings.
Finally, due to which the cohesive force of different fibers is different, to ensure into the fastening structure degree of fiber, at item, drafting
Tampon is led provided with special in process, it is the pyramidal structure that entrance is big, outlet is small that this, which leads tampon, which not only facilitates
The conveying of sliver, and be conducive to sliver and complete pre-drawing while conveying.
Description of the drawings
Fig. 1 is the structural schematic diagram of opening or cleaning mechanism in the application；
Fig. 2 is the first usage state diagram of the application opening or cleaning mechanism；
Fig. 3 is second of usage state diagram of the application opening or cleaning mechanism；
Fig. 4 is the third usage state diagram of the application opening or cleaning mechanism；
Fig. 5 is the structural schematic diagram of card mounting machine structure in the application；
Fig. 6 is the structural schematic diagram of cotton feeder structure in the application；
Fig. 7 is the partial enlarged view at the positions C in Fig. 6；
Fig. 8 is the structural schematic diagram of the application cover plate mechanism；
Fig. 9 is the structural schematic diagram that tampon is led in the application mixing in doubling step；
Figure 10 is the scheme of installation that tampon is led in the application.
Wherein label：1. opening or cleaning mechanism；11. griping cotton machine one；111. efferent duct one；12. mixed cotton slitter one；121. defeated
Enter pipe one；122. switch one；123. efferent duct two；124. efferent duct three；125. switch two；13. griping cotton machine two；131.
Efferent duct four；132. switch three；14. griping cotton machine three；141. efferent ducts five；142. efferent ducts six；143. switches four；
144. switches five；15. mixed cotton slitter two；151. efferent ducts seven；16. opener；2. cotton feeder structure；21. feed roll motor；
211. ontology；212. groove；213. shredding slots；22. hired roughneck；221. roll body；222. main handle；223. auxiliary handles；
23. babinet；24. shaft；3. card mounting machine structure；31. needle cloth；311. horizontal segment；312. tilting section；32. fan housing；321.
Cover mouth；33. flashboard；34. lump detector；341. lump detectors one；342. lump detectors two；35. magnet；36.
Arc connecting tube；4. cover plate mechanism for auto；41. roll body；42. puncture portion；421. base fabric；422. puncture body；5. leading tampon；51.
Import part；511. times end edges；512. guide groove；End edge on 513.；514. transition sides；515. introducing port；52. mounting bracket；
521. connecting rod；522. fixed ring；5221. mounting hole；523. fixing bolt；6. cross bar.
Specific implementation mode
Embodiment 1
The present embodiment multifilament mixed cotton technique, including sequentially carry out opening picking, cotton carding, at item, winder, doubling, twisting.
Opening and cleaning step is completed in opening or cleaning mechanism 1, and in conjunction with Fig. 1, opening or cleaning mechanism 1 includes griping cotton machine 1, mixing and blowing
Machine 1, griping cotton machine 2 13, mixed cotton slitter 2 15 and opener 16, the first pending fiber or cotton-wool are placed in griping cotton machine one
11, griping cotton machine 2 13；The hired roughneck of griping cotton machine 1 extends outward efferent duct 1, and one 111 points of the efferent duct is two, and one
Branch accesses mixed cotton slitter 1 by input pipe 1, and an access mixed cotton slitter 2 15 respectively will be in griping cotton machine 1
The first fiber is sent into mixed cotton slitter 1, mixed cotton slitter 2 15；Between the output end and opener 16 of mixed cotton slitter 1
Efferent duct 2 123 is set, the first fiber in mixed cotton slitter 1 is sent directly into opener 16；The hired roughneck of griping cotton machine 2 13
Efferent duct 4 131 is extended outward, which is connected to one that efferent duct 1 accesses mixed cotton slitter 2 15, will
Second of fiber in griping cotton machine 2 13 is sent into efferent duct 1, and is mixed with the first fiber in efferent duct 1,
It is sent into mixed cotton slitter 2 15 together with the first fiber and second of fiber；The output end of mixed cotton slitter 2 15 and opener 16 it
Between be arranged efferent duct 7 151, by mixed cotton slitter 2 15 two kinds of fiber mixing and blowings processing after be sent into opener 16 in；Feeding is opened
Fiber in cotton machine 16 is sent into after opener twice in carding step；Fiber successively pass through feed roll motor 21, licker-in, cylinder,
Cotton carding is completed after cover board processing, at item, winder, doubling, twists to obtain finished product.
In conjunction with Fig. 6, cotton feeder structure 2 includes feed roll motor 21, hired roughneck 22, babinet 23 and shaft 24, and feed roll motor 21 passes through
The shaft 24 of its both sides is mounted in babinet 23, and hired roughneck 22 is fitted to 21 lower section of feed roll motor；In conjunction with Fig. 7, feed roll motor
21 are made of ontology 211, shredding slot 213 and groove 212, and shredding slot 213 is uniformly arranged on 211 appearance of ontology, and groove 212 is located at
The end of feed roll motor 21, and positioned at 213 outside of shredding slot, 212 radius of groove is 17.5mm；Hired roughneck 22 includes roll body 221, master
Handle 222 and auxiliary handle 223, main handle 222 are vertically installed at roll body 221, and auxiliary handle 223 is located at the roller in 222 outside of main handle
It on body 221, and is tilted to 222 direction of main handle, inclination angle beta is 75 °, can effectively carry out the fiber of stripping summarizing gathering
On ontology 211, and on ontology 211, due to the setting of groove 212, fiber thereon can it is spontaneous from 221 liang of sides of roll body to
Interior side slip reduces stop of the fiber in 221 both side ends of ontology 211 and roll body, to effectively prevent the winding of fiber.
In the present embodiment, there are two grooves 212, is symmetricly set on ontology 211；Between inward flange line B, D of two grooves 212 away from
It is distributed width from compared with main handle 222, i.e., on vertical direction, main handle 222 is located between two grooves 212 inward flange line B, D, auxiliary hand
Handle 223 is provided with two groups, and two groups of auxiliary handles 223 are symmetricly set on 211 both sides of main handle, and auxiliary handle 223 is then located at inward flange line
B, between D and babinet 3.
In conjunction with Fig. 5, card mounting machine structure 3 is made of needle cloth 31, fan housing 32 and flashboard 33, and needle cloth 31 is by horizontal segment 311 and tilts
Section 312 is constituted, and 312 side of tilting section is provided with lump detector 34, the startup motor of the lump detector 34 and needle cloth 31
Connection；Horizontal segment 311 is fixedly arranged above fan housing 32, and fan housing 32 is connect with wind turbine, and is the cover mouth of fan housing 32 under fan action
321 provide negative pressure；Flashboard 33 is connected to fan housing 32, and magnet 35 is arranged inside, for the iron block in adsorbing fiber.Fan housing 32 and lock
Plate 33 is horizontally mounted, and is connected by arc connecting tube 36 between flashboard 33 and fan housing 32, and arc connecting tube 36 realizes level
The rounding off for installing fan housing 32 and horizontal flashboard 33, so as to avoid there are dead angles during fiber conveying.In the present embodiment,
31 both sides of needle cloth are provided with side plate respectively, and fan housing 32 is fixed between the side plate of the left and right sides, and there are two hard for the setting of 31 side of needle cloth
Block detector 34, i.e. lump detector 1 and lump detector 2 342, lump detector 1 be located at tilting section 312 with
311 junction of horizontal segment, lump detector 2 342 are located at the middle part of tilting section 312.Fiber is combed on needle cloth 31, with
The conveying of fiber, degree of opening and regularity are gradually increased, and lump detector 1 and lump detector 2 342 are distinguished
Setting at various height, is detected for different parts on needle cloth 31, to ensure to occur phenomenon of hunting leak.The present embodiment
In, lump detector 34 selects photoelectric sensor to transmit signal when photoelectric sensor detects the impurity such as lump, iron block
To the startup motor of needle cloth, starts motor and deceleration or shutdown processing are carried out according to signal, field worker removes impurity, to keep away
Exempt from impurity and be brought into later process, so as to avoid the accumulation of impurity.
In conjunction with Fig. 8, for cover plate mechanism for auto 4 by being made of roll body 41 and the puncture portion 42 being set on roll body 41, puncture portion 42 is equal
Even to be coated on roll body 41, puncture portion 42 punctures body 422 by several being arranged in base fabric 421 and base fabric 421 and constitutes, each to puncture
Vertical 421 surface of base fabric where it of body 422, and puncture body 422 and be an integral structure with base fabric 421.Wherein, body 422 is punctured
Central axes（By taking central axes a, b, c, d in Fig. 8 as an example）Extended line is intersected in a bit, and the point is located at the center line MM of roll body 41
On.Fiber/cotton-wool is in transportational process, and typically roll body 41 is interacted with subsequent hired roughneck or roller to realize stripping
, in this process, fiber/cotton-wool can gradually surround on roll body 41, then gradually separate from roll body 41, when wearing
When 422 central axes of nematophore are intersected in the central axes MM of roll body 41, this structure ensure puncture body 422 by it is straight directly go out in the form of
It has an effect with fiber/cotton-wool, not only improves piercing fiber/cotton-wool, it is ensured that shredding is uniformly abundant, strengthens clean-up performance, it is ensured that
Clean uniformity, but be conducive to abjection when quickly leave, utmostly reduce collaring.
Integral structure can be used with roll body 41 in base fabric 421, split structure can also be used, when using split structure
When, the packet of base fabric 421 is set on roll body 41, makes 41 both ends of roll body without departing from the both ends of base fabric 421.Base fabric 421 is seperated with roll body 41
Formula structure, it is ensured that the flexibility used, in opening processes, fiber, which is inevitably wrapped in, to be punctured on body 422, when this
When the fiber wound a bit is excessive, shredding effect will be influenced, at this point, base fabric 421 is removed from roll body 41, and is replaced with new
Puncture portion 42, you can continue to start to work, and after the puncture portion removed is for clearance, the use of next round can be put into,
Using flexible is preferable.When base fabric 421 and roll body 41 are an integral structure, base fabric 421 is set on 41 outer surface of roll body, base
Cloth 421 and 41 integral structure of roll body are conducive to the synchronism that needle cloth 42 is run with roll body 41, ensure that clean uniform
Property is more preferable.
It in conjunction with Fig. 9 and Figure 10, leads tampon 5 and is made of importing part 51 and mounting bracket 52, import part 51 and include guide groove 512 and lead
Entrance 515, introducing port 515 are arranged through guide groove 512, and mounting bracket 52 includes connecting rod 521, fixed ring 522 and fixing bolt 523,
And 521 lower end of connecting rod is fixed on 512 side wall of guide groove, fixed ring 522,522 middle part of fixed ring and side difference is arranged in upper end
Mounting hole 5221 and mounting hole are set, and in conjunction with Figure 10, fixed ring 522 is sleeved on by mounting hole 5221 on cross bar 6, fixing bolt
523 enter the mounting hole 5221 of fixed ring 522 by mounting hole, with clamping cross bar 6, to realize mounting bracket 52 and cross bar 6
Connection.
Wherein, in the present embodiment, mounting hole 5221 be round hole, when cross bar 6 pass through mounting hole 5221, make fixed ring 522
, can be as needed when being sleeved on cross bar 6, arbitrary rotation angle is until position and angle reach the demand of transmission, then screw in solid
Determine bolt 523, one end that fixing bolt 523 is located in mounting hole 5221 is made to be stuck on cross bar 6, fixing bolt 523, cross bar 6 and fixed ring
522 form fixed stress, so as to avoid the sliding of cross bar 6, it is ensured that lead tampon position and fix.
521 mounting inclination angle degree β of connecting rod is 0-90 °, when mounting inclination angle degree β is 0 °, i.e., entirely leads tampon 5 in level
Installation, at this point, sliver extends through introducing port 515 with horizontality, the tension on sliver surface is larger, leads tampon 5 and only plays branch
Support and keep the effect of sliver level；When mounting inclination angle degree β is 90 °, i.e., it is in vertically-mounted entirely to lead tampon 5, at this point, cotton
Item extends through introducing port 515 with vertical state, and the tension on sliver surface is larger, leads tampon 5 and only plays support and keep sliver
Vertical effect；When mounting inclination angle degree β is as shown in Figure 10 between 0 ° and 90 °（As acute angle）When, entirely leading tampon 5 is in
Installation is tilted, at this point, sliver extends through introducing port 515 with heeling condition, sliver surface tension is little, more loosely, leads cotton
Bolt 5 not only acts as supporting role, by the adjustment of the setting angle, also acts as guiding function.
515 tilt angle theta of introducing port is acute angle, and when introducing port 515 is in cone angle, inner wall is in the trend that internal diameter successively decreases, can
To collapse sliver well, especially when the tilt angle theta of introducing port 515 is 45-60 °, this gathering effect is best, sliver
Achieve the effect that micro- twisting during transmission and collapses in advance.
Opening picking is the first procedure of spinning technological process, and the object of processing is cotton packet or chemical fibre manufacture that ginnery comes
The synthetic bag that factory comes.Contain more impurity in cotton packet, fault is also contained in synthetic bag.In order to spin out clean meet
Necessarily required yarn not only needs to remove impurity or fault, also carries out various raw cotton or chemical fibre as required relatively adequately equal
Even mixing.In the opening and cleaning step of the application, by griping cotton machine 1, griping cotton machine 2 13, make fiber or cotton packet at least through
Mixed cotton twice is fully loosened the larger cotton block of density or chemical fibre block, it is ensured that is uniformly mixed, point comb is more preferable.
In order to remove impurity, multiple tracks removal of impurities is arranged in the application in carding step, first by feed roll motor 21 and to cotton
Plate uniformly inputs cotton layer, and under the grip of feed roll motor 21 and feed plate, the other end is pierced by revolution at a high speed for one end of subsequent cotton layer
The shredding of roller, by the partial impurities and ankle in mote knife and taker-in grid removal cotton layer in opening processes, then, cotton layer is by piercing
Roller surface is transferred to cylinder surface and enters the main combing area of cylinder flat, and cotton layer is in this region by the abundant comb of cylinder and cover board
Reason, the overwhelming majority is separated into single fiber shape and has certain extended parallelization, while fiber is uniformly mixed in this region
With, and fine impurities and short flannel are further removed by big bottom drain and flat strips, uniformly good cotton layer output is formed, by stripping
Cotton layer is shifted by transfer roller again after roller stripping cotton layer, then so that cotton layer is pooled item by horn mouth and big pressure silver, then passes through circle
Mechanism makes sliver equably be stranded according to certain rules to be placed in sliver letter.Wherein, fiber is examined in card mounting machine structure 3 by lump
The multiple absorption for surveying device 34 and magnet 35 removes the impurity such as iron wire in fiber or cotton packet；In cover plate mechanism for auto 4, puncture portion
The puncture body 421 being arranged on 42 not only increases shredding, makes fiber is more fluffy to be uniformly conducive to the removing of wherein impurity, thorough
Remaining impurity and fault in cotton roll or cotton layer are removed in bottom, and it is not tiny impurity and fault to hold, also right during conveying
Manufactured cotton roll or flock, cotton block in cotton layer carry out it is careful receive combing, so that its major part is separated into single fiber state, output
Fibrous layer is uniformly regular, is conducive to processing of the rear road at processes such as item and draftings.
Since the cohesive force of different fibers is different, to ensure into the fastening structure degree of fiber, at item, mixing in doubling step
Tampon 5 is led provided with special, it is the pyramidal structure that entrance is big, outlet is small that this, which leads tampon 5, which not only facilitates cotton
The conveying of item, and be conducive to sliver and complete pre-drawing while conveying.
Embodiment 2
The present embodiment is identical as the setting of embodiment 1 and operation principle, difference lies in：In conjunction with Fig. 2, griping cotton machine 2 13 is also set
It is equipped with multigroup griping cotton machine arranged side by side, is referred to as griping cotton machine 3 14, the hired roughneck of griping cotton machine 3 14 extends outward efferent duct 5 141,
The efferent duct 5 141 is connected to one that efferent duct 1 accesses mixed cotton slitter 2 15, by the third fibre in griping cotton machine 3 14
Dimension be sent into efferent duct 1 in, and in efferent duct 1 the first, second of fiber mix, be sent into mixed cotton slitter together
In 2 15.Griping cotton machine 3 14 is additionally provided with efferent duct 6 142, which directly connects with mixed cotton slitter 2 15, will grab
The third fiber in cotton machine 3 14 is sent directly into mixed cotton slitter 2 15.
The output end of mixed cotton slitter 1 is provided with efferent duct 3 124, mixed cotton slitter 1 by the efferent duct 3 124 with
Mixed cotton slitter 2 15 is connected, and so that the first fiber in mixed cotton slitter 1 is not involved in the mixing of other fibers, is sent directly into mixed
In opener 2 15.
In the application, switch 1, efferent duct is arranged in output end and 2 123 junction of efferent duct of mixed cotton slitter 1
2 123 are arranged switch 2 125 with 3 124 junction of efferent duct, and the efferent duct 4 131 of griping cotton machine 2 13 is defeated with griping cotton machine 1
Switch 3 132, the efferent duct 5 141 of griping cotton machine 3 14 and the efferent duct 1 of griping cotton machine 1 is arranged in one 111 connectivity part of outlet pipe
Switch 4 143 is arranged in connectivity part, and switch five is arranged with the junction of mixed cotton slitter 2 15 in the efferent duct 6 142 of griping cotton machine 3 14
144, it by controlling the opening and closing of different switches, realizes such as the different mode of communicating in Fig. 2,3,4, and then change the mixed of fiber or cotton packet
Opener degree and material hybrid mode.
The above content is the preferred embodiments of combination the invention to further detailed made by provided technical solution
Describe in detail bright, and it cannot be said that the invention specific implementation is confined to these above-mentioned explanations, for the affiliated technology of the invention
For the those of ordinary skill in field, without departing from the concept of the premise of the invention, several simple deductions can also be made
Or replace, it all shall be regarded as belonging to the protection domain of the invention.
Claims (8)
1. multifilament mixed cotton technique, it is characterised in that：Including sequentially carry out opening picking, cotton carding, at item, winder, doubling, plus
It twists, opening and cleaning step is completed in opening or cleaning mechanism, and the opening or cleaning mechanism includes griping cotton machine one, mixed cotton slitter one, griping cotton machine
Two, mixed cotton slitter two and opener, pending fiber or cotton-wool are placed in griping cotton machine one, griping cotton machine two；The hired roughneck of griping cotton machine one
Efferent duct one is extended outward, it is two which, which is divided to, an access mixed cotton slitter one, an access mixed cotton slitter two,
The fiber in griping cotton machine one is sent into mixed cotton slitter one, mixed cotton slitter two respectively；The output end and opener of mixed cotton slitter one
Between be arranged efferent duct two, the fiber in mixed cotton slitter one is sent directly into opener；The hired roughneck of griping cotton machine two extends outward
Efferent duct four, the efferent duct four are connected to one that efferent duct one accesses mixed cotton slitter two, the fiber in griping cotton machine two are sent into
It in efferent duct one, and mixes with the fiber in efferent duct one, is sent into mixed cotton slitter two together；The output end of mixed cotton slitter two with
Efferent duct seven is set between opener, will be sent into opener after the fiber mixing and blowing processing in mixed cotton slitter two；Mixed cotton slitter
One, the fiber that mixed cotton slitter two is sent out is sent into cotton carding work by opener at least twice, then in opener after progress opener processing
In sequence；Fiber completes cotton carding after feed roll motor, licker-in, cylinder, cover board processing successively, at item, winder, doubling, twists
Finished product.
2. multifilament mixed cotton technique as described in claim 1, it is characterised in that：The griping cotton machine two is additionally provided with arranged side by side
Multigroup griping cotton machine, multigroup griping cotton machine are referred to as griping cotton machine three, and the hired roughneck of griping cotton machine three extends outward efferent duct five, the output
Guan Wuyu efferent ducts one access a connection of mixed cotton slitter two, and the fiber in griping cotton machine three is sent into efferent duct one, and with
Fiber mixing in efferent duct one, is sent into mixed cotton slitter two together.
3. multifilament mixed cotton technique as claimed in claim 2, it is characterised in that：The griping cotton machine three is additionally provided with efferent duct
Six, which directly connects with mixed cotton slitter two, so that the fiber in griping cotton machine three is not involved in the mixing of other fibers, directly
It is sent into mixed cotton slitter two.
4. multifilament mixed cotton technique as described in claim 1, it is characterised in that：The output end of the mixed cotton slitter one is arranged
There are efferent duct three, mixed cotton slitter one to be connected by the efferent duct three and mixed cotton slitter two, the fiber in mixed cotton slitter one is made not join
With the mixing of other fibers, it is sent directly into mixed cotton slitter two.
5. multifilament mixed cotton technique as described in claim 1, it is characterised in that：The cotton feeder structure include feed roll motor,
Hired roughneck, babinet and shaft, feed roll motor are mounted on by the shaft of its both sides in babinet, and hired roughneck is fitted under feed roll motor
Side；Feed roll motor is made of ontology, shredding slot and groove, and the shredding slot is uniformly arranged on ontology appearance, and groove, which is located at, to be given
Cotton roller end, and on the outside of shredding slot；Hired roughneck includes that roll body, main handle and auxiliary handle, main handle are vertically installed at roll body,
Auxiliary handle is located on the roll body on the outside of main handle, and is tilted to main handle direction.
6. multifilament mixed cotton technique as claimed in claim 5, it is characterised in that：The auxiliary handle tilt angle, θ is 45-
75°。
7. multifilament mixed cotton technique as described in claim 1, it is characterised in that：The carding step includes card mounting machine structure impurity elimination
Matter process, the card mounting machine structure are made of needle cloth, fan housing and flashboard, and needle cloth is made of horizontal segment and tilting section, tilting section
Side is provided with lump detector, which connect with the startup motor of needle cloth；Horizontal segment is fixedly arranged above fan housing,
Fan housing is connect with wind turbine, and provides negative pressure under fan action for the cover mouth of fan housing；Flashboard is connected to fan housing, and magnetic is arranged inside
Iron, for the iron block in adsorbing fiber.
8. multifilament mixed cotton technique as described in claim 1, it is characterised in that：The cover board is by roll body and is set to roll body
On puncture portion constitute, puncture portion is uniformly wrapped on roll body, puncture portion by be arranged in base fabric and base fabric several puncture bodies
It constitutes, it is each to puncture the vertical scrim surfaces where it of body, and puncture portion is an integral structure with base fabric.
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| CN106948037A (en) * | 2017-05-16 | 2017-07-14 | 青岛亿祥机械有限公司 | Dissipate hair machine |
| CN115198398A (en) * | 2022-08-15 | 2022-10-18 | 东莞市鸿裕纺织科技有限公司 | Multi-fiber cotton mixing process |
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| US5025533A (en) * | 1988-09-06 | 1991-06-25 | Rieter Machine Works, Ltd | Method of blending textile fibers |
| JPH10245725A (en) * | 1997-02-24 | 1998-09-14 | Mas Fab Rieter Ag | Production of fiber sliver comprising natural fiber and synthetic fiber and combing machine for carrying out the production |
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Effective date of registration: 20190430 Address after: 322000 No. 217 Sufu Road, Suxi Town, Yiwu City, Jinhua City, Zhejiang Province Patentee after: ZHEJIANG HENGBAO CLOTHING CO., LTD. Address before: 312000 Nan Qian Qing village, Qian Qing town, Keqiao District, Shaoxing, Zhejiang Patentee before: Shaoxing Ke bridge red yarn industry Co. Ltd. |