CN106633460A - Axial impeller and preparation method thereof - Google Patents
Axial impeller and preparation method thereof Download PDFInfo
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- CN106633460A CN106633460A CN201611239137.8A CN201611239137A CN106633460A CN 106633460 A CN106633460 A CN 106633460A CN 201611239137 A CN201611239137 A CN 201611239137A CN 106633460 A CN106633460 A CN 106633460A
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- axial wheel
- antioxidant
- axial
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
- C08L25/12—Copolymers of styrene with unsaturated nitriles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/04—Antistatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a fan blade and a preparation method thereof. An axial impeller is prepared from the following materials in percentage by mass through injection molding: 75 to 90 ppercent of AS (Acrylonitrile-Styrene), 15 to 20 percent of glass fiber, 1.0 to 5.0 percent of carbon fiber, 5.0 to 15 percent of mica, 0.1 to 1.5 percent of silane coupling agent kh 560, 0.1 to 1.5 percent of silane coupling agent KBM 403, 0.2 to 2.0 percent of cyclo-anhydride type compatilizer, 0.5 to 1.0 percent of ethoxylated lauramide, 0.2 to 1.0 percent of antibacterial agent ECOFRESH, 0.5 to 2.0 percent of microcrystalline paraffin, 0.5 to 3.0 percent of EVA (Ethylene-Vinyl Acetate), 0.5 to 2.0 percent of halogen-free flame retardant, 0.5 to 2.0 percent of antioxidant, 0.1 to 1.0 percent of light stabilizer and 0.1 to 1.0 percent of thermal stabilizer. The axial impeller disclosed by the invention has higher properties of heat resistance, chemical corrosion resistance, aging resistance, mildew resistance, ultraviolet radiation resistance and the like, the density is high, the hardness is high, the size deformation is small, and the tensile strength of a plastic material is increased.
Description
Technical field
The present invention relates to fan blade and preparation method thereof.
Background technology
With growth in the living standard, requirement of the people to living environment is increasingly paid attention to, used as closed environment indoors
The lower air-conditioner for using, its impact to fan noise is also of increasing concern.Air conditioner room unit fan is sending for air-conditioner
Wind critical component, thus material impact is played to the size of indoor fan noise.
Existing air-conditioner axial wheel is made using materials such as common fiber glass reinforced ABS, AS or PP mostly, due to this
The rigidity and resistance to elevated temperatures Shortcomings of body, is susceptible to deformation in transportation and after Long-Time Service, can produce in use
The problem that raw vibration noise is increased.
The content of the invention
In order to solve above-mentioned technical problem, first purpose of the present invention is to provide a kind of axial wheel, the axle stream leaf
Wheel is with the performances such as higher heat-resisting, resistance to chemical attack, ageing-resistant, mould proof, ultraviolet radiation preventing, high density, high rigidity, size
Deformation is little, increases the tensile strength of plastic material.Meanwhile, the axial wheel but also with antistatic, anti-microbial property, fire resistance,
Improve ageing properties and heat decomposability.
In order to realize above-mentioned first purpose, following technical scheme is present invention employs：
A kind of axial wheel, the axial wheel is molded by mass percentage by following material injection：
Preferably, described axial wheel is molded by mass percentage by following material injection：
Preferably, described antioxidant is from antioxidant 1010, antioxidant 1076, antioxidant CA, antioxidant DNP and resists
One kind in oxygen agent MB mixes various mixing.
Preferably, described halogen-free flame retardants is from nitrogenated flame retardant or nitrogen phosphorus expansion type flame retardant.
Preferably, described light stabilizer is from hindered amine type light stabilizer and benzothiazoles ultra-violet absorber.
Preferably, described heat stabilizer selects calcium zinc stabilizer.
In order to realize above-mentioned second purpose, following technical scheme is present invention employs：
A kind of preparation method of axial wheel, the method comprises the following steps：By AS resins, mica, silane coupler
Kh560, silane coupler KBM-403 mix 10-15min in high mixer；In being placed in the main spout of double screw extruder, from
Side spout adds glass fibre, carbon fiber and other auxiliary agents, carries out melting extrusion, the pelletizing Jing after tank cooling, then drying
Afterwards mix obtains injection particle；Injection particle is added to carry out being molded in injection moulding machine and obtains described axial wheel.
As a result of above-mentioned technical scheme, the axial wheel glass fibre is reinforcing material main body to the present invention, while
A small amount of carbon fiber is added, makes axial wheel that there is higher heat-resisting, resistance to chemical attack, ageing-resistant, mould proof, antiultraviolet spoke
The performance such as penetrate, high density, high rigidity, size distortion is little, increase the tensile strength of plastic material.Mica improves heat resisting temperature, screen
Ultraviolet is covered, insulating properties are improved, glass dispersiveness in the material is lifted, material deformation is reduced, product size is lifted and is stablized
Property.Silane coupler kh560, silane coupler KBM-403 are added, resin and the adhesion between glass, carbon fiber is lifted,
Improve intensity and electric property, improve hydrophobicity.Cyclic acid anhydride type compatilizer, lifts resin and the phase between glass, carbon fiber
Dissolubility.Ethoxylation lauramide makes material modified possess antistatic property.Antiseptic ECOFRESH makes material modified possess anti-
Bacterium performance.Ethylene bis stearamide improves the processing characteristics of material, improves mobility.Antioxidant improves resin degradation temperature, EVA
Increase toughness of material, halogen-free flame retardants improves the anti-flammability of material, and light stabilizer improves the fast light decomposability of material, improves old
Change performance, heat stabilizer improves heat decomposability.
Axial wheel of the present invention has the property such as higher heat-resisting, resistance to chemical attack, ageing-resistant, mould proof, ultraviolet radiation preventing
Can, high density, high rigidity, size distortion is little, increases the tensile strength of plastic material.Meanwhile, the axial wheel is but also with anti-quiet
Electricity, anti-microbial property, fire resistance, improve ageing properties and heat decomposability.
Specific embodiment
Embodiment 1
A kind of axial wheel, the axial wheel is molded by mass percentage by following material injection：
The preparation method of above-mentioned axial wheel, the method comprises the following steps：By AS resins, mica, silane coupled
Agent kh560, silane coupler KBM-403 mix 10-15min in high mixer；In being placed in the main spout of double screw extruder,
Glass fibre, carbon fiber and other auxiliary agents are added from side spout, melting extrusion is carried out, the pelletizing Jing after tank cooling, then Jing is dry
Dry rear mix obtains injection particle；Injection particle is added to carry out being molded in injection moulding machine and obtains described axial wheel.
Embodiment 2
A kind of axial wheel, the axial wheel is molded by mass percentage by following material injection：
The preparation method of above-mentioned axial wheel, the method comprises the following steps：By AS resins, mica, silane coupled
Agent kh560, silane coupler KBM-403 mix 10-15min in high mixer；In being placed in the main spout of double screw extruder,
Glass fibre, carbon fiber and other auxiliary agents are added from side spout, melting extrusion is carried out, the pelletizing Jing after tank cooling, then Jing is dry
Dry rear mix obtains injection particle；Injection particle is added to carry out being molded in injection moulding machine and obtains described axial wheel.
Embodiment 3
A kind of axial wheel, the axial wheel is molded by mass percentage by following material injection：
The preparation method of above-mentioned axial wheel, the method comprises the following steps：By AS resins, mica, silane coupled
Agent kh560, silane coupler KBM-403 mix 10-15min in high mixer；In being placed in the main spout of double screw extruder,
Glass fibre, carbon fiber and other auxiliary agents are added from side spout, melting extrusion is carried out, the pelletizing Jing after tank cooling, then Jing is dry
Dry rear mix obtains injection particle；Injection particle is added to carry out being molded in injection moulding machine and obtains described axial wheel.
The axial wheel of the embodiment of the present invention 1 is detected, detection is with reference to Q/NLD 04-2014《Centrifugation, coil pipe wind
Leaf》, detection data is as follows：
1. physical dimension：
Highly：321.1mm, coordinates external diameter：20.1mm, external diameter：751.0mm.
2. jerk value：
Axial runout amount 3.20mm；Radial beat eccentricity 2.20mm.
3. residual unbalance,：
When rotating speed is 600r/min, residual unbalance, is 358.0mg.
4. thermal shock performance：
1) experimental condition：Tested fan blade is placed on into 30min in -20 DEG C of chamber, is deposited in 70 DEG C of chamber
30min, circulates 16 times.30min should be not more than by the conversion time of low temperature to high temperature, 4h is then recovered at ambient temperature.
2) experimental result：
Axial runout amount 3.50mm：Radial beat eccentricity 2.50mm.
When rotating speed is 600r/min, residual unbalance, is 750.0mg
5. overspeed experiment：
1) experimental condition：At ambient temperature, continuously run 5 minutes with the rotating speed of 1100r/min.
2) experimental result：
Axial runout amount 3.60mm：Radial beat eccentricity 2.40mm.
When rotating speed is 600r/min, residual unbalance, is 910.0mg
6. fall-down test：
1) experimental condition：Fan blade is the level of state from 1m eminence free-electron models to wood floors.
2) experimental result：Fan blade is without breakage, crackle, metaboly.
7. degradation：
1) test specification：Fan blade is vertically hung the 48h in 75 DEG C of ageing oven, then 8h is placed under room temperature again.
2) experimental result：
Axial runout amount 4.00mm；Radial beat eccentricity 2.30mm.
When rotating speed is 600r/min, residual unbalance, is 810.0mg.
Claims (7)
1. a kind of axial wheel, it is characterised in that the axial wheel is molded by mass percentage by following material injection：
2. a kind of axial wheel according to claim 1, it is characterised in that the axial wheel by mass percentage by with
Under material injection shaping：
3. a kind of axial wheel according to claim 1, it is characterised in that antioxidant selects antioxidant 1010, antioxidant
1076th, the one kind in antioxidant CA, antioxidant DNP and antioxidant MB mixes various mixing.
4. a kind of axial wheel according to claim 1, it is characterised in that halogen-free flame retardants is from nitrogenated flame retardant or nitrogen
Phosphorus expansion type flame retardant.
5. a kind of axial wheel according to claim 1, it is characterised in that light stabilizer selects hindered amine type light stabilizer
With benzothiazoles ultra-violet absorber.
6. a kind of axial wheel according to claim 1, it is characterised in that heat stabilizer selects calcium zinc stabilizer.
7. the preparation method of a kind of axial wheel described in claim 1, it is characterised in that the method comprises the following steps：Will
AS resins, mica, silane coupler kh560, silane coupler KBM-403 mix 10-15min in high mixer；It is placed in double spiral shells
In the main spout of bar extruder, glass fibre, carbon fiber and other auxiliary agents are added from side spout, carry out melting extrusion, Jing
Pelletizing after tank cooling, then after drying mix obtains injection particle；Injection particle is added and is molded in injection moulding machine
Obtain described axial wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611239137.8A CN106633460A (en) | 2016-12-28 | 2016-12-28 | Axial impeller and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611239137.8A CN106633460A (en) | 2016-12-28 | 2016-12-28 | Axial impeller and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106633460A true CN106633460A (en) | 2017-05-10 |
Family
ID=58835633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611239137.8A Pending CN106633460A (en) | 2016-12-28 | 2016-12-28 | Axial impeller and preparation method thereof |
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| CN (1) | CN106633460A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110066464A (en) * | 2019-05-29 | 2019-07-30 | 太仓市宇格明叶环保设备有限公司 | A kind of formula and its manufacture craft of corrosion-resistant impeller |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002081395A (en) * | 2000-09-06 | 2002-03-22 | Fujitsu General Ltd | Cross flow fan |
| CN101570615A (en) * | 2008-04-28 | 2009-11-04 | 上海陈立实业有限公司 | Material of axial fan |
| CN101759954A (en) * | 2010-03-05 | 2010-06-30 | 青岛国恩科技发展有限公司 | Fan material of air conditioner and manufacturing method |
| CN101812205A (en) * | 2010-05-11 | 2010-08-25 | 上海陈立实业有限公司 | Antibacterial and mouldproof material for making crossflow fan of indoor unit of air conditioner |
| CN101928432A (en) * | 2010-05-11 | 2010-12-29 | 上海陈立实业有限公司 | High temperature resistant material for cross flow fan of air-conditioning internal machine |
| CN102127285A (en) * | 2011-01-30 | 2011-07-20 | 江苏金发科技新材料有限公司 | Flame-retarding reinforced acrylonitrile-butadiene-styrene (ABS) composite material and preparation method thereof |
| CN105462139A (en) * | 2015-12-11 | 2016-04-06 | 天津金发新材料有限公司 | Anti-static glass fiber reinforced AS composition and preparation method thereof |
-
2016
- 2016-12-28 CN CN201611239137.8A patent/CN106633460A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002081395A (en) * | 2000-09-06 | 2002-03-22 | Fujitsu General Ltd | Cross flow fan |
| CN101570615A (en) * | 2008-04-28 | 2009-11-04 | 上海陈立实业有限公司 | Material of axial fan |
| CN101759954A (en) * | 2010-03-05 | 2010-06-30 | 青岛国恩科技发展有限公司 | Fan material of air conditioner and manufacturing method |
| CN101812205A (en) * | 2010-05-11 | 2010-08-25 | 上海陈立实业有限公司 | Antibacterial and mouldproof material for making crossflow fan of indoor unit of air conditioner |
| CN101928432A (en) * | 2010-05-11 | 2010-12-29 | 上海陈立实业有限公司 | High temperature resistant material for cross flow fan of air-conditioning internal machine |
| CN102127285A (en) * | 2011-01-30 | 2011-07-20 | 江苏金发科技新材料有限公司 | Flame-retarding reinforced acrylonitrile-butadiene-styrene (ABS) composite material and preparation method thereof |
| CN105462139A (en) * | 2015-12-11 | 2016-04-06 | 天津金发新材料有限公司 | Anti-static glass fiber reinforced AS composition and preparation method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 王国全等: "云母", 《聚合物改性 第3版》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110066464A (en) * | 2019-05-29 | 2019-07-30 | 太仓市宇格明叶环保设备有限公司 | A kind of formula and its manufacture craft of corrosion-resistant impeller |
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Application publication date: 20170510 |