CN106626611A - 用于纺织胶辊的耐磨胶辊片 - Google Patents

用于纺织胶辊的耐磨胶辊片 Download PDF

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Publication number
CN106626611A
CN106626611A CN201510715642.4A CN201510715642A CN106626611A CN 106626611 A CN106626611 A CN 106626611A CN 201510715642 A CN201510715642 A CN 201510715642A CN 106626611 A CN106626611 A CN 106626611A
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rubber roll
abrasion
wear
textile
rubber layer
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Pending
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CN201510715642.4A
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English (en)
Inventor
任自放
于正前
周卓新
缪国伟
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JIANGYIN QINFENG METAL PRODUCT CO Ltd
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JIANGYIN QINFENG METAL PRODUCT CO Ltd
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Priority to CN201510715642.4A priority Critical patent/CN106626611A/zh
Publication of CN106626611A publication Critical patent/CN106626611A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/06—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/02—2 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/752—Corrosion inhibitor

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  • Rolls And Other Rotary Bodies (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)

Abstract

本发明涉及一种用于纺织胶辊的耐磨胶辊片。它包括弧度为90°的铁制弧形板，所述弧形板上粘接有橡胶层，橡胶层上有花纹，所述铁制弧形板上均匀开有6个孔，所述孔穿过橡胶层，橡胶层的外表面涂覆有耐磨涂层。本发明一种用于纺织胶辊的耐磨胶辊片，在使用的过程中，其旋转所需要的空间减小，可以对其他零部件起到避让的作用，避免与其发生碰撞，同时减轻了其自身的重量，进而提高了工作效率；橡胶层的外表面有耐磨涂层，防止胶辊片表面磨损。

Description

用于纺织胶辊的耐磨胶辊片
技术领域
本发明涉及一种用于纺织胶辊的耐磨胶辊片。属于纺织配件技术领域。
背景技术
传统的纺织胶辊是笨重的铁辊筒外面包一层橡胶，缠绕，需要用蒸缸、车磨、铲槽，工艺复杂，运输困难，使用单一装配不方便；同时现有的胶辊片使用时间较长后，表面会被磨损，从而影响其正常使用。
发明内容
本发明的目的在于克服上述不足，提供了一种用于纺织胶辊的耐磨胶辊片。
本发明的目的是这样实现的：
一种用于纺织胶辊的耐磨胶辊片，其特点是：它包括弧度为90°的铁制弧形板，所述弧形板上粘接有橡胶层，橡胶层上有花纹，所述铁制弧形板上均匀开有6个孔，所述孔穿过橡胶层，所述橡胶层的外表面涂覆有耐磨涂层，所述耐磨涂层包括氟聚合物、聚合物粘合剂和无机填料薄膜硬化剂，氟聚合物和聚合物粘合剂的重量比为0.5~2.0:1，填料薄膜硬化剂与氟聚合物的重量比为1.4:1，其中薄填料膜硬化剂包括平均粒径为至少14微米的陶瓷颗粒，陶瓷颗粒具有至少1200的努普硬度，不大于2.5的纵横比，每1厘米的耐磨涂层的横截面上至少有三个陶瓷颗粒。
与现有技术相比，本发明的有益效果是：
本发明一种用于纺织胶辊的耐磨胶辊片，四个相同的胶辊片可以拼装成一个完整的纺织胶辊，用胶辊片生产出来的组装型纺织胶辊生产效率高，产量高，一个班能生产72片（18支胶辊）/人，并且质量好，表面光亮，产品密实耐磨性好，胶与铁结合性好，尺寸稳定模具生产出的产品尺寸一致，花纹均匀美观。还能节约材料和人工，与传统做法比节约15—20%材料，50%人工。用胶辊片拼装的组装型纺织胶辊运输方便，一辆5T汽车运传统做法胶辊只能运10支，而用胶辊片拼装的组装型纺织胶辊，由于可以先运输再组装，一辆 5T汽车可运80支。胶辊片的安装也很方便，可直接将胶辊片运输到目的地后再组装成组装型纺织胶辊。客户安装方便、更换方便，可增加使用寿命节约成本；本发明一种用于纺织胶辊的耐磨胶辊片，胶辊片的表面涂覆有耐磨涂层，因此防止胶辊片表面磨损，减少维护频率。
附图说明
图1为本发明一种用于纺织胶辊的耐磨胶辊片的结构示意图。
图2为图1的A-A向剖视图。
具体实施方式
参见图1，本发明涉及一种用于纺织胶辊的耐磨胶辊片，所述胶辊片包括弧度为90°的铁制弧形板，所述弧形板上粘接有橡胶层，橡胶层上有花纹，所述铁制弧形板上均匀开有6个孔，所述孔穿过橡胶层。
所述橡胶层的外表面涂覆有耐磨涂层，所述耐磨涂层包括氟聚合物、聚合物粘合剂和无机填料薄膜硬化剂，氟聚合物和聚合物粘合剂的重量比为0.5~2.0:1，填料薄膜硬化剂与氟聚合物的重量比为1.4:1，其中薄填料膜硬化剂包括平均粒径为至少14微米的陶瓷颗粒，陶瓷颗粒具有至少1200的努普硬度，不大于2.5的纵横比，每1厘米的耐磨涂层的横截面上至少有三个陶瓷颗粒。
工作原理：四个相同的胶辊片可以拼装成一个完整的纺织胶辊，用胶辊片生产出来的组装型纺织胶辊生产效率高，产量高，一个班能生产72片（18支胶辊）/人，并且质量好，表面光亮，产品密实耐磨性好，胶与铁结合性好，尺寸稳定模具生产出的产品尺寸一致，花纹均匀美观。还能节约材料和人工，与传统做法比节约15—20%材料，50%人工。用胶辊片拼装的组装型纺织胶辊运输方便，一辆5T汽车运传统做法胶辊只能运10支，而用胶辊片拼装的组装型纺织胶辊，由于可以先运输再组装，一辆 5T汽车可运80支。胶辊片的安装也很方便，可直接将胶辊片运输到目的地后再组装成组装型纺织胶辊。客户安装方便、更换方便，可增加使用寿命节约成本。

Claims (1)

1.一种用于纺织胶辊的耐磨胶辊片，其特征在于：所述方型混纬回梭摆杆包括弧度为90°的铁制弧形板，所述弧形板上粘接有橡胶层，橡胶层上有花纹，所述铁制弧形板上均匀开有6个孔，所述孔穿过橡胶层，所述橡胶层的外表面涂覆有耐磨涂层，所述耐磨涂层包括氟聚合物、聚合物粘合剂和无机填料薄膜硬化剂，氟聚合物和聚合物粘合剂的重量比为0.5~2.0:1，填料薄膜硬化剂与氟聚合物的重量比为1.4:1，其中薄填料膜硬化剂包括平均粒径为至少14微米的陶瓷颗粒，陶瓷颗粒具有至少1200的努普硬度，不大于2.5的纵横比，每1厘米的耐磨涂层的横截面上至少有三个陶瓷颗粒。
CN201510715642.4A 2015-10-30 2015-10-30 用于纺织胶辊的耐磨胶辊片 Pending CN106626611A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110712125A (zh) * 2018-07-14 2020-01-21 大连冶金工具厂有限公司 一种高频焊管轧机的磨光辊结构

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110712125A (zh) * 2018-07-14 2020-01-21 大连冶金工具厂有限公司 一种高频焊管轧机的磨光辊结构

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Application publication date: 20170510