CN106626175A - Diaphragm forming method and forming equipment - Google Patents

Diaphragm forming method and forming equipment Download PDF

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Publication number
CN106626175A
CN106626175A CN201710010698.9A CN201710010698A CN106626175A CN 106626175 A CN106626175 A CN 106626175A CN 201710010698 A CN201710010698 A CN 201710010698A CN 106626175 A CN106626175 A CN 106626175A
Authority
CN
China
Prior art keywords
diaphragm
forming method
negative pressure
forming
forming cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710010698.9A
Other languages
Chinese (zh)
Inventor
黎明智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Xinwei Technology Co Ltd
Original Assignee
Zhuhai Xinwei Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuhai Xinwei Technology Co Ltd filed Critical Zhuhai Xinwei Technology Co Ltd
Priority to CN201710010698.9A priority Critical patent/CN106626175A/en
Publication of CN106626175A publication Critical patent/CN106626175A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/045Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16Cooling
    • B29C2035/1658Cooling using gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention relates to a diaphragm forming method. A diaphragm is formed in a forming cavity; the forming cavity is a geometric body with an opening, and includes a bottom wall and side walls positioned at the periphery of the bottom wall; the adjacent side walls, and the side walls and the bottom wall are perpendicular to each other; and welding surfaces are formed around one side of the opening. The forming method comprises the steps of: a step of fixedly welding the diaphragm on the welding surfaces, and a step of blowing one side of the diaphragm by hot air currents and meanwhile, sucking negative pressure on the other side of the diaphragm. In addition, the invention further provides equipment using the method for forming the diaphragm. The diaphragm forming method and equipment adopt a hot air current blowing mode not a traditional hot welding head heating mode, so that the external force effect from a hot welding head is not generated in the diaphragm forming process, the nonuniform diaphragm stretching phenomenon cannot be generated, and the diaphragm breakage probability is largely reduced.

Description

A kind of diaphragm forming method and former
Technical field
The present invention relates to the film on electronic imaging technology field, more particularly to a kind of fluid cartridge for electronic imaging device Sheetmolding method and apparatus.
Background technology
A kind of existing electronic imaging device supplies liquid using fluid cartridge installed therein, during work, by changing Pressure in fluid cartridge, that is, make the pressure inside fluid cartridge produce change, so as to the liquid in fluid cartridge be clamp-oned In imaging device.
It is that pressure change is produced in fluid cartridge, existing mode is the forming cavity that an opening is arranged in fluid cartridge, And the diaphragm after a stretching is welded in forming cavity, and fluid cartridge surface is additionally provided with a ventilation connected with forming cavity Hole.After fluid cartridge loads imaging device, the blowning installation in equipment is connected with passage, and during work, equipment passes through passage Blow into forming cavity, the diaphragm after the stretching deforms under airflow function, so that the pressure in fluid cartridge produces change Change, the liquid in fluid cartridge is squeezed in imaging device.
Forming process of the diaphragm on forming cavity be:First diaphragm is welded in the surrounding of forming cavity opening, then profit With hot weld head to stretching film during forming cavity internal motion, diaphragm deforms after being heated, and is molded under the induced effect of hot weld head On the inwall of forming cavity.
General, the hot weld head is cuboid, when hot weld head and film contact, the actual front end face for hot weld head Four sides and four angles, and the mid portion of hot weld head front end face does not have and film contact, thus, when hot weld head is to shaping During the internal motion of chamber, the force part of the diaphragm is only four sides and four angles contacted with hot weld head, the diaphragm after shaping It is mutually vertical between bottom surface and side and side and side, that is to say, that the now diaphragm area relative with hot weld head front end face Domain is not in contact with, and when the other parts stress deformation of diaphragm, the diaphragm with hot weld head front end face opposed area does not have Deformation, thus will cause diaphragm stretching uneven, once diaphragm is subject to slight external force effect to rupture, so as to cause diaphragm Leakage problem.
The content of the invention
The present invention provides one kind can cause diaphragm to stretch uniform forming method and equipment.Using technical scheme be:
A kind of diaphragm forming method, the diaphragm is molded in forming cavity, and the forming cavity is the geometry with opening It is mutually vertical between body, including diapire and the side wall positioned at diapire surrounding, adjacent side wall and side wall and diapire, opening The side surrounding of mouth is also formed with solder side, and the forming method includes:Diaphragm is welded in step on the solder side surely with And the side of diaphragm is brushed with thermal current, while the step of the opposite side of diaphragm inhales negative pressure.
Shape after to maintain diaphragm shaping, the forming method is additionally included in hot gas and brushes and inhale what is carried out after negative pressure Cold air step is blown, and inhales the time of negative pressure more than the time that thermal current brushes.
Preferably, the thermal current to brush direction vertical with the surface of diaphragm, brush in direction parallel to thermal current Heart line overlaps with the center line perpendicular to diaphragm.
Or, the surface relative tilt for brushing direction and diaphragm of the thermal current.
The present invention also provides a kind of diaphragm former, and for performing above-mentioned diaphragm forming method, the equipment includes bottom Support that seat, the guide rail that is fixed on base are fixedly connected with the descending cylinder that guide rail connect with descending cylinder, it is fixed on and props up Hot air source, suction negative pressure cylinder and suction nozzle on frame, the suction negative pressure cylinder is combined and separated for controlling suction nozzle with forming cavity.
For raising efficiency, while carrying out multiple diaphragm forming operations, the equipment also includes the support being fixed on base Plate, the box body for including the forming cavity is placed on the supporting plate.
Preferably, the equipment also includes controlling organization, for controlling the work of descending cylinder, suction negative pressure cylinder and hot air source Make, the hot air source is air-heater.
Diaphragm forming method of the present invention and equipment by the way of thermal current brushes, rather than using traditional heat The mode of soldering tip heating, thus, the external force from hot weld head will not be subject in diaphragm forming process to act on, would not also there is film Piece stretches uneven phenomenon, and the chance that rupture occurs in diaphragm is substantially reduced.
Description of the drawings
Fig. 1 is the structural representation before fluid cartridge box body overlay film according to the present invention.
Fig. 2 is the structural representation after fluid cartridge box body overlay film according to the present invention.
Fig. 3 is the overall structure diagram of diaphragm former according to the present invention.
Specific embodiment
Describe embodiments of the invention in detail below in conjunction with the accompanying drawings, Fig. 1 is before fluid cartridge box body overlay film according to the present invention Structural representation;Fig. 2 is the structural representation after fluid cartridge box body overlay film according to the present invention;Fig. 3 is according to the present invention The overall structure diagram of diaphragm former.
The structure of fluid cartridge is described with reference first to Fig. 1, as illustrated, fluid cartridge 7 includes box body 70 and combined with box body Cover (not shown), liquid is accommodated in box body 70 and cover and encloses in the cavity 71 to be formed, and in the box body 70, is formed There are the forming cavity 72 for welding diaphragm 9 and the passage 73 connected with the forming cavity 72, the forming cavity 72 is located at chamber In body 71, passage 73 is located on the outer wall of box body 70.
As shown in figure 1, forming cavity 72 is the solid with opening, it is preferred that forming cavity 72 is the square bodily form, including bottom Wall 723 and the side wall 722 positioned at diapire surrounding, thus, mutually hang down between adjacent side wall 722 and side wall and diapire Directly, meanwhile, the forming cavity 72 is also formed with the solder side 721 of diaphragm 9 in the side surrounding of opening.
In the embodiment of the present invention, the method that diaphragm 9 is molded on forming cavity 72 is:First diaphragm 9 is welded in into the weldering surely In junction 721;Reusable heat air-flow brushes the side of diaphragm 9, while the opposite side in diaphragm 9 inhales negative pressure;Lasting predetermined time Duan Hou, you can stop the thermal current and brush and inhale negative-pressure operation, diaphragm 9 completes the shaping on forming cavity 72.
As shown in Fig. 2 the uniform extension on the side wall 722 and diapire 723 of forming cavity 72 of the diaphragm 9 after shaping, correspondence institute State side wall 722 and be formed as latallae part 92, the correspondence diapire 723 is formed as bottom diaphragm part 93, adjacent latallae portion Divide between 92 and form the first arc area B, the second arc area C, institute are formed between latallae part 92 and bottom diaphragm part 93 The presence of the first arc area B and the second arc area C is stated so that between adjacent latallae 92 and latallae 92 and counterdie There is buffering area between piece 93, even if latallae 92 or bottom diaphragm 93 also will not be ruptured by external impacts, also avoid Lou The generation of gas phenomenon, improves print quality.
As described above, diaphragm of the present invention 9 is in forming process, by the way of thermal current brushes, rather than adopt The mode heated with hot weld head, thus, the external force from hot weld head will not be subject in the forming process of diaphragm 9 to act on, also would not There is diaphragm 9 and stretch uneven phenomenon, the chance that rupture occurs in diaphragm is substantially reduced.
Surface to cause diaphragm 9 is heated evenly, it is preferred that the surface for brushing direction and diaphragm 9 of the thermal current Vertically, further, the center line that direction is brushed parallel to thermal current overlaps with the center line perpendicular to diaphragm 9, thermal current Area of the sway area more than or equal to forming cavity opening;Further, it is to accelerate the shaping speed of diaphragm 9, and ensures diaphragm 9 Be unlikely to deform after shaping, the forming method of the diaphragm 9 be additionally included in hot gas brush and inhale carry out after negative pressure blow cold air step, Using the principle expanded with heat and contract with cold, the diaphragm 9 after being heated is cooled down at once so as to maintain the shape after shaping.
Below in conjunction with the accompanying drawings 3 pairs of diaphragm formers according to the present invention are described.
Diaphragm former A include the descending cylinder 3 of base 1, the guide rail 2 that is fixed on base and guide rail connection and under Support 4 that promoting the circulation of qi cylinder is fixedly connected, the hot air source 5 being fixed on support, negative pressure cylinder 8 and suction nozzle are inhaled, the fluid cartridge Box body 70 is fixed on base 1, and the descending cylinder 3 is used to drive support 4 to move along guide rail 2, and the suction negative pressure cylinder 8 is used for Control suction nozzle is combined and separated with forming cavity 72, when specially needing to inhale negative pressure, promotes suction nozzle insertion passage 73 and forming cavity With reference to, for inhaling negative pressure to forming cavity 72, after reaching the scheduled time, inhale negative pressure cylinder 8 and pull open suction nozzle from passage 73, make Obtain suction nozzle to separate with forming cavity 72;To improve efficiency, the device A is molded diaphragm for multiple box bodys 70 simultaneously, it is preferred that while Diaphragms are molded for two box bodys 70, thus, the quantity of hot air source 5 and suction negative pressure cylinder 8 is two;Consider to reduce bottom simultaneously The materials of seat 1, the diaphragm former A also includes the gripper shoe 6 being fixed on base, the big I root of the gripper shoe 6 Determine that box body 70 is placed in gripper shoe 6 according to the quantity of the box body 70 for needing to be molded diaphragm simultaneously, and hot air source 5 and shaping Chamber 72 is relative.
As shown in figure 3, the hot air source 5 is preferably air-heater, in the embodiment of the present invention, air-heater is in vertical direction (side It is the shaping work for realizing the device A to relative with forming cavity 72 on d), the device A also includes controlling organization, the control Mechanism works for controlling descending cylinder 3, suction negative pressure cylinder 8 and hot air source 5, it is preferred that the controlling organization is arranged on base 1 On;Including power switch 11, negative pressure timer 12, descending cylinder and heating timer 13 and point driving switch 14 are inhaled, meanwhile, it is anti- The only generation of emergency case, the controlling organization also includes emergency stop switch 15.
Described two air-heaters 5 are fixed on support 4, and when not working, support 4 is located at the top of guide rail 2 with descending cylinder 3 End;Before work, the box body 70 that diaphragm 9 is welded with surely is placed on base 1 or gripper shoe 6, when needing work, presses point driving switch 14, the descending cylinder 3, suction negative pressure cylinder 8 and air-heater 5 start simultaneously at work, specially:Descending cylinder 3 is in guide rail 2 Direction shown in arrow d is moved to precalculated position along in figure;Air-heater 5 begins to warm up, to diaphragm 9 in the face of the side-blown of air-heater Go out hot blast;Inhaling negative pressure cylinder 8 will inhale in negative pressure suction nozzle insertion passage 73, and the space between diaphragm 9 and forming cavity 72 is inhaled into negative Pressure.When the time shown on the suction negative pressure timer 12 and descending cylinder and heating timer 13 reaches the scheduled time, under Promoting the circulation of qi cylinder 3 resets, and air-heater 5 quits work, and inhales negative pressure cylinder 8 and also resets, and stops inhaling negative pressure, so as to complete diaphragm 9 in shaping Shaping on chamber 72;Preferably, the time t1 of negative pressure is inhaled more than the time t2 that thermal current brushes, that is, inhale negative pressure timer 12 and show Time more than the time that descending cylinder and heating timer 13 show, this kind of being provided with preferably is shaped beneficial to diaphragm 9.
As described above, to ensure that diaphragm 9 is unlikely to deform after being molded, the forming method also includes the step of blowing cold air, phase Answer, the device A also includes the refrigerator pipe (not shown) being fixed therein, the refrigerator pipe can be fixed on device A Optional position, as long as ensureing that cold air can blow to forming cavity 72, it is preferred that the refrigerator pipe is fixed on guide rail 2.
In addition, the air-heater 5 in the present invention is fixed on support 4, thus, air-heater 5 blows to the hot blast direction of diaphragm 9 It is unique;Used as another embodiment of the present invention, at least one of the air-heater 5 and box body 70 can also be set Into rotatable, that is, when working, air-heater 5 is fixed, and box body 70 rotates;Or air-heater 5 rotates, box body 70 is fixed;Or hot blast Machine 5 and box body 70 rotate;As another embodiment of the present invention, it is also possible that the hot blast direction of the blowout of air-heater 5 and film The surface out of plumb of piece 9, i.e. the two relative tilt, now, air-heater 5 will brush hot blast against the four of diaphragm 9 sides.
Several ways listed above can ensure that diaphragm 9 is uniformly stretched, and be not in the technical problem of gas leakage, from And improve production efficiency, effectively reduce production cost.

Claims (10)

1. a kind of diaphragm forming method, the diaphragm is molded in forming cavity, and the forming cavity is the solid with opening, It is mutually vertical between adjacent side wall and side wall and diapire including diapire and the side wall positioned at diapire surrounding, in opening Side surrounding be also formed with solder side, it is characterised in that the forming method includes:
Step diaphragm being welded in surely on the solder side;
The side of diaphragm is brushed with thermal current, while the step of the opposite side of diaphragm inhales negative pressure.
2. diaphragm forming method according to claim 1, it is characterised in that the forming method is additionally included in hot gas and brushes With inhale negative pressure after carry out blow cold air step.
3. diaphragm forming method according to claim 2, it is characterised in that the time of the suction negative pressure blows more than thermal current The time stroked.
4. diaphragm forming method according to claim 3, it is characterised in that the thermal current brushes direction with diaphragm Surface is vertical.
5. diaphragm forming method according to claim 4, it is characterised in that brush the center line in direction parallel to thermal current Overlap with the center line perpendicular to diaphragm.
6. diaphragm forming method according to claim 2, it is characterised in that the thermal current brushes direction with diaphragm Surface relative tilt.
7. a kind of diaphragm former, for perform claim the diaphragm shaping side in 1-6 described in any one claim is required Method, it is characterised in that the equipment includes the descending cylinder of base, the guide rail that is fixed on base and guide rail connection and descending Support, the hot air source being fixed on support, suction negative pressure cylinder and suction nozzle that cylinder is fixedly connected, the suction negative pressure cylinder is used for Control suction nozzle is combined and separated with forming cavity.
8. diaphragm former according to claim 7, it is characterised in that the equipment also includes being fixed on base Gripper shoe, the box body for including the forming cavity is placed on the supporting plate.
9. diaphragm former according to claim 8, it is characterised in that the equipment also includes controlling organization, is used for Control the work of descending cylinder, suction negative pressure cylinder and hot air source.
10. diaphragm former according to claim 9, it is characterised in that the hot air source is air-heater.
CN201710010698.9A 2017-01-06 2017-01-06 Diaphragm forming method and forming equipment Pending CN106626175A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710010698.9A CN106626175A (en) 2017-01-06 2017-01-06 Diaphragm forming method and forming equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710010698.9A CN106626175A (en) 2017-01-06 2017-01-06 Diaphragm forming method and forming equipment

Publications (1)

Publication Number Publication Date
CN106626175A true CN106626175A (en) 2017-05-10

Family

ID=58844297

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710010698.9A Pending CN106626175A (en) 2017-01-06 2017-01-06 Diaphragm forming method and forming equipment

Country Status (1)

Country Link
CN (1) CN106626175A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021129497A1 (en) * 2019-12-28 2021-07-01 常州市如发机械有限公司 Air-blowing thermal wedge and heating method and usage method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11104429A (en) * 1997-09-30 1999-04-20 Japan Gore Tex Inc Small sized gas adsorption unit
US6251333B1 (en) * 1998-09-14 2001-06-26 Ford Motor Company Method for manufacturing a film-covered article
US20040252146A1 (en) * 2003-03-26 2004-12-16 Takahiro Naka Liquid container
JP2007152842A (en) * 2005-12-07 2007-06-21 Canon Inc Method for manufacturing liquid storage container and liquid storage container

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11104429A (en) * 1997-09-30 1999-04-20 Japan Gore Tex Inc Small sized gas adsorption unit
US6251333B1 (en) * 1998-09-14 2001-06-26 Ford Motor Company Method for manufacturing a film-covered article
US20040252146A1 (en) * 2003-03-26 2004-12-16 Takahiro Naka Liquid container
JP2007152842A (en) * 2005-12-07 2007-06-21 Canon Inc Method for manufacturing liquid storage container and liquid storage container

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
雷伏元: "《自动包装机设计原理》", 31 January 1986, 天津科学技术出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021129497A1 (en) * 2019-12-28 2021-07-01 常州市如发机械有限公司 Air-blowing thermal wedge and heating method and usage method thereof

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Application publication date: 20170510