CN106625655A - Control system for no-guide rail welding robot - Google Patents
Control system for no-guide rail welding robot Download PDFInfo
- Publication number
- CN106625655A CN106625655A CN201610926160.8A CN201610926160A CN106625655A CN 106625655 A CN106625655 A CN 106625655A CN 201610926160 A CN201610926160 A CN 201610926160A CN 106625655 A CN106625655 A CN 106625655A
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- CN
- China
- Prior art keywords
- module
- control system
- welding
- plc
- robot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1602—Programme controls characterised by the control system, structure, architecture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1656—Programme controls characterised by programming, planning systems for manipulators
- B25J9/1669—Programme controls characterised by programming, planning systems for manipulators characterised by special application, e.g. multi-arm co-operation, assembly, grasping
Abstract
The invention discloses a control system for a no-guide rail welding robot. The control system comprises a PLC, a liquid crystal display module, a key panel, a magnetic wheel driving control module, a welding swing driving control module, a welding position driving control module, a center swing detecting control module, a robot position detecting module, a CCD welding line tracking module, a welding power supply detecting module, a CAN communication module and an upper computer; the PLC is respectively connected with the liquid crystal display module, the key panel, the magnetic wheel driving control module, the welding swing driving control module, the welding position driving control module, the center swing detecting control module, the robot position detecting module, the CCD welding line tracking module, the welding power supply detecting module and the CAN communication module; and the CAN communication module is connected with the upper computer through a CAN communication bus. The control system is multiple in communication modes, and is convenient for workers to monitor; and the modular design control system is convenient to develop, and is excellent in application prospect.
Description
Technical field
The present invention relates to welding control technology field, and in particular to a kind of for the control system without rail welding robot
System.
Background technology
Welding robot, can carry out automatic welding to product to be welded, without the need for human weld, prevent the wound to human body
Evil, the security of welding is greatly improved.But, welding robot on the market, control system is excessively complicated, and, do not set
Put the communication with host computer, it is impossible to the working condition of remote monitoring welding robot, need staff's on-site supervision, using not
Just.
The content of the invention
Technical problem solved by the invention is to overcome existing welding robot, and control system is excessively complicated, and, do not have
There is the communication arranged with host computer, it is impossible to the working condition of remote monitoring welding robot, awkward problem.The present invention's
For the control system without rail welding robot, can be communicated with host computer by CAN communication bus, and by radio communication
GPRS module is communicated with remote terminal, and communication mode is more, is easy to staff to monitor, and increases d GPS locating module, is easy to
The current location of positioning robot, and, modularized design control system, cost is relatively low, is easy to exploitation, with good application
Prospect.
In order to achieve the above object, the technical solution adopted in the present invention is:
It is a kind of for the control system without rail welding robot, it is characterised in that:Including PLC, liquid crystal display mould
Block, key panel, magnetic wheel driven automatic scan control module, welding wobble drive control module, welding position drive control module, center of oscillation inspection
Survey control module, robot location's detection module, CCD weld joint tracking modules, source of welding current detection module, CAN and
Host computer, the PLC swings with liquid crystal display device module, key panel, magnetic wheel driven automatic scan control module, welding drive respectively
Dynamic control module, welding position drive control module, center of oscillation detection control module, robot location's detection module, CCD weld seams with
Track module, source of welding current detection module are connected, and the PLC also connects CAN communication bus by CAN,
The CAN communication bus is connected with host computer.
It is aforesaid a kind of for the control system without rail welding robot, it is characterised in that:Also include watchdog module,
Memory module, the watchdog module, memory module are connected respectively with PLC.
It is aforesaid a kind of for the control system without rail welding robot, it is characterised in that:Also include police instruction mould
Block, the police instruction module is connected with PLC.
It is aforesaid a kind of for the control system without rail welding robot, it is characterised in that:The police instruction module
Including voice guard, visual alarm.
It is aforesaid a kind of for the control system without rail welding robot, it is characterised in that:Also include radio communication
GPRS module, the PLC is communicated by wireless communication GPRS module with remote terminal.
It is aforesaid a kind of for the control system without rail welding robot, it is characterised in that:The CCD weld joint trackings mould
Block adopts CCD technical grade cameras.
It is aforesaid a kind of for the control system without rail welding robot, it is characterised in that:Also include GPS location mould
Block, the d GPS locating module is connected with PLC.
The invention has the beneficial effects as follows:The present invention for the control system without rail welding robot, CAN can be passed through
Communication bus communicates with host computer, and is communicated with remote terminal by wireless communication GPRS module, and communication mode is more, is easy to
Staff monitors, and increases d GPS locating module, is easy to the current location of positioning robot, and, modularized design control system
System, cost is relatively low, is easy to exploitation, has a good application prospect.
Description of the drawings
Fig. 1 is the system block diagram for the control system without rail welding robot of the present invention.
Specific embodiment
Below in conjunction with Figure of description, the present invention is further illustrated.
As shown in figure 1, the present invention for the control system without rail welding robot, including PLC, liquid crystal
Show device module, key panel, magnetic wheel driven automatic scan control module, welding wobble drive control module, welding position drive control module,
Center of oscillation detection control module, robot location's detection module, CCD weld joint tracking modules, source of welding current detection module, CAN communication
Module and host computer, the PLC respectively with liquid crystal display device module, key panel, magnetic wheel driven automatic scan control module, welding
Wobble drive control module, welding position drive control module, center of oscillation detection control module, robot location's detection module, CCD
Weld joint tracking module, source of welding current detection module are connected, and the PLC also connects CAN communication by CAN
Bus, the CAN communication bus is connected with host computer, and also including wireless communication GPRS module, the PLC passes through nothing
Line communication GPRS module is communicated with remote terminal, can be communicated with host computer by CAN communication bus, and by channel radio
Letter GPRS module is communicated with remote terminal, and communication mode is more, is easy to staff to monitor.
The present invention's also includes watchdog module, memory module for the control system without rail welding robot, described
Watchdog module, memory module are connected respectively with PLC, and memory module can store welding procedure and history welding number
According to watchdog module can receive external interference in PLC(Such as electrostatic interference), during system crash, restart PLC controls
Device, it is ensured that its normal operation, there is provided for the reliability of the control system without rail welding robot.
The present invention's also includes police instruction module, the police instruction for the control system without rail welding robot
Module is connected with PLC, and the police instruction module includes voice guard, visual alarm, occurs in robot
During failure, for sending sound and light alarm sound, it is easy to remind staff to carry out field maintenance.
The present invention for the control system without rail welding robot.
The CCD weld joint trackings module adopts CCD technical grade cameras, and collection weld seam video is clear, be easy to host computer or
Whether staff's analysis weld seam of remote terminal reaches standard.
The present invention's also includes d GPS locating module, the GPS location mould for the control system without rail welding robot
Block is connected with PLC, is easy to the current location of positioning robot.
In sum, it is of the invention for the control system without rail welding robot, can by CAN communication bus with
Host computer communicates, and is communicated with remote terminal by wireless communication GPRS module, and communication mode is more, is easy to staff to supervise
Control, and increases d GPS locating module, is easy to the current location of positioning robot, and, modularized design control system, cost compared with
It is low, it is easy to exploitation, have a good application prospect.
General principle, principal character and the advantage of the present invention has been shown and described above.The technical staff of the industry should
Understand, the present invention is not restricted to the described embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification
Reason, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes and improvements
Both fall within scope of the claimed invention.The claimed scope of the invention is by appending claims and its equivalent circle.
It is fixed.
Claims (7)
1. a kind of for the control system without rail welding robot, it is characterised in that:Including PLC, liquid crystal display
Module, key panel, magnetic wheel driven automatic scan control module, welding wobble drive control module, welding position drive control module, center of oscillation
Detection control module, robot location's detection module, CCD weld joint tracking modules, source of welding current detection module, CAN
And host computer, the PLC respectively with liquid crystal display device module, key panel, magnetic wheel driven automatic scan control module, welding swing
Drive control module, welding position drive control module, center of oscillation detection control module, robot location's detection module, CCD weld seams
Tracking module, source of welding current detection module are connected, and it is total that the PLC also connects CAN communication by CAN
Line, the CAN communication bus is connected with host computer.
2. according to claim 1 a kind of for the control system without rail welding robot, it is characterised in that:Also include
Watchdog module, memory module, the watchdog module, memory module are connected respectively with PLC.
3. according to claim 1 a kind of for the control system without rail welding robot, it is characterised in that:Also include
Police instruction module, the police instruction module is connected with PLC.
4. according to claim 3 a kind of for the control system without rail welding robot, it is characterised in that:The report
Alert indicating module includes voice guard, visual alarm.
5. according to claim 1 a kind of for the control system without rail welding robot, it is characterised in that:Also include
Wireless communication GPRS module, the PLC is communicated by wireless communication GPRS module with remote terminal.
6. according to claim 1 a kind of for the control system without rail welding robot, it is characterised in that:It is described
CCD weld joint trackings module adopts CCD technical grade cameras.
7. according to claim 1 a kind of for the control system without rail welding robot, it is characterised in that:Also include
D GPS locating module, the d GPS locating module is connected with PLC.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610926160.8A CN106625655A (en) | 2016-10-31 | 2016-10-31 | Control system for no-guide rail welding robot |
Applications Claiming Priority (1)
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CN201610926160.8A CN106625655A (en) | 2016-10-31 | 2016-10-31 | Control system for no-guide rail welding robot |
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CN201610926160.8A Pending CN106625655A (en) | 2016-10-31 | 2016-10-31 | Control system for no-guide rail welding robot |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108673500A (en) * | 2018-05-16 | 2018-10-19 | 安徽猎豹汽车有限公司 | A kind of body of a motor car flexible welding robot control system |
CN114453707A (en) * | 2022-03-16 | 2022-05-10 | 南通大学 | Multi-scene small-sized automatic welding robot based on ToF technology |
CN114670204A (en) * | 2022-04-28 | 2022-06-28 | 广州东焊智能装备有限公司 | Industrial robot control system based on intelligent manufacturing production line |
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CN2435199Y (en) * | 2000-05-12 | 2001-06-20 | 中国石化集团第十建设公司 | Railless running photoelectric real-time tracking sphere welding robot |
CN2652577Y (en) * | 2003-04-25 | 2004-11-03 | 北京石油化工学院 | Full position walking photoelectric real time tracking pipeline welder robot |
JP2008302367A (en) * | 2007-06-05 | 2008-12-18 | Sumitomo Metal Ind Ltd | Automatic welding machine and automatic welding method |
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CN103692057A (en) * | 2013-12-31 | 2014-04-02 | 四川玛瑞焊业发展有限公司 | Full-digital swing controller |
CN103909325A (en) * | 2014-03-26 | 2014-07-09 | 河海大学 | Welding quality monitoring system |
CN204342294U (en) * | 2014-12-05 | 2015-05-20 | 常州基腾电气有限公司 | Based on the gauntry crane freight container anticollision device of GPS location |
KR20150056103A (en) * | 2013-11-14 | 2015-05-26 | 에스티엑스조선해양 주식회사 | Automation carriage for fairing work |
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2016
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2435199Y (en) * | 2000-05-12 | 2001-06-20 | 中国石化集团第十建设公司 | Railless running photoelectric real-time tracking sphere welding robot |
CN2652577Y (en) * | 2003-04-25 | 2004-11-03 | 北京石油化工学院 | Full position walking photoelectric real time tracking pipeline welder robot |
JP2008302367A (en) * | 2007-06-05 | 2008-12-18 | Sumitomo Metal Ind Ltd | Automatic welding machine and automatic welding method |
CN103203517A (en) * | 2012-01-16 | 2013-07-17 | 成都熊谷加世电器有限公司 | All-position automatic welding system |
KR20150056103A (en) * | 2013-11-14 | 2015-05-26 | 에스티엑스조선해양 주식회사 | Automation carriage for fairing work |
CN103692057A (en) * | 2013-12-31 | 2014-04-02 | 四川玛瑞焊业发展有限公司 | Full-digital swing controller |
CN103909325A (en) * | 2014-03-26 | 2014-07-09 | 河海大学 | Welding quality monitoring system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108673500A (en) * | 2018-05-16 | 2018-10-19 | 安徽猎豹汽车有限公司 | A kind of body of a motor car flexible welding robot control system |
CN114453707A (en) * | 2022-03-16 | 2022-05-10 | 南通大学 | Multi-scene small-sized automatic welding robot based on ToF technology |
CN114670204A (en) * | 2022-04-28 | 2022-06-28 | 广州东焊智能装备有限公司 | Industrial robot control system based on intelligent manufacturing production line |
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Application publication date: 20170510 |
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RJ01 | Rejection of invention patent application after publication |