CN106624817B - Device for machining three-wing hinge female hinge - Google Patents

Device for machining three-wing hinge female hinge Download PDF

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Publication number
CN106624817B
CN106624817B CN201611078800.0A CN201611078800A CN106624817B CN 106624817 B CN106624817 B CN 106624817B CN 201611078800 A CN201611078800 A CN 201611078800A CN 106624817 B CN106624817 B CN 106624817B
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China
Prior art keywords
cylinder
cutting
section bar
hinge
female hinge
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CN201611078800.0A
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CN106624817A (en
Inventor
王子扬
王浩冉
王帅军
王全军
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Jinan Wendousi Mechanical Equipment Co ltd
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Individual
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10—Arrangements for cooling or lubricating tools or work
    • B23Q11/1084—Arrangements for cooling or lubricating tools or work specially adapted for being fitted to different kinds of machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means
    • B23Q3/08—Work-clamping means other than mechanically-actuated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
    • B23Q41/02—Features relating to transfer of work between machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00—Work clamping
    • B23Q2703/02—Work clamping means
    • B23Q2703/04—Work clamping means using fluid means or a vacuum

Abstract

The utility model provides a female hinge processingequipment of three-wing hinge, comprises a workbench, be equipped with the female hinge guide rail of placing female hinge section bar on the workstation, be equipped with the supplementary binding clasp that links to each other with the controller respectively on the workstation along female hinge section bar advancing direction in proper order, the conveyer, the recess cutting machine, the piercing press, drilling machine and cutting machine, be equipped with supplementary binding clasp and conveyer on the workstation of female hinge guide rail front end in proper order, the position that is close to the conveyer on the workstation of female hinge guide rail one side is equipped with the recess cutting machine, the position that is close to the recess cutting machine in female hinge guide rail top is equipped with piercing press and drilling machine in proper order, the position that is close to the drilling machine on the workstation of female hinge. The method has the advantages of high degree of mechanization, high production efficiency, high processing precision and the like.

Description

device for machining three-wing hinge female hinge
the technical field is as follows:
The invention relates to the technical field of hinge machining, in particular to a three-wing hinge main hinge machining device.
Background art:
The three-wing hinge is one of hinges, is mainly applied to the connection of doors and windows, has the advantages of simple structure, reliable connection, convenient installation, large moving angle of the doors and the windows and the like, and has wide market.
As shown in fig. 1, the three-wing hinge includes a primary hinge and a secondary hinge, the primary hinge and the secondary hinge are connected through a pin, a groove and a mounting hole for conveniently mounting the secondary hinge are formed in the primary hinge, and a mounting hole is also formed in the secondary hinge.
As shown in fig. 2, the hinge section is a parent hinge section of a three-wing hinge, at present, the processing equipment for the parent hinge section is relatively backward, one piece of equipment is generally adopted for each production process, when the middle process is changed, not only manual carrying is required, but also a clamping device needs to be disassembled, for example, two pieces of equipment are generally required for processing the groove of the parent hinge, firstly, two end edges are sequentially cut through cutting equipment, then, the cut material is punched down by punching knife equipment, manual carrying and raw material disassembling are required in the middle, and the cutting is generally finished manually, so that the labor intensity of workers is increased, the production efficiency is reduced, and the production quality is difficult to guarantee due to the increase of human factors.
The invention content is as follows:
The invention aims to make up for the defects of the prior art, and provides a three-wing hinge master hinge machining device which has the advantages of high degree of mechanization, high production efficiency, high machining precision and the like and solves the problems in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a female hinge processingequipment of three-wing hinge, comprises a workbench, be equipped with the female hinge guide rail of placing female hinge section bar on the workstation, be equipped with the supplementary binding clasp that links to each other with the controller respectively on the workstation along female hinge section bar advancing direction in proper order, the conveyer, the recess cutting machine, the piercing press, drilling machine and cutting machine, be equipped with supplementary binding clasp and conveyer on the workstation of female hinge guide rail front end in proper order, the position that is close to the conveyer on the workstation of female hinge guide rail one side is equipped with the recess cutting machine, the position that is close to the recess cutting machine in female hinge guide rail top is equipped with piercing press and drilling machine in proper order, the position that is close to the drilling machine on the workstation of female hinge.
The auxiliary clamping device comprises a fixing seat, an auxiliary clamping cylinder is arranged on the fixing seat, the auxiliary clamping cylinder is connected with a first clamping block, and the auxiliary clamping cylinder is connected with the controller through a wire.
The conveyor comprises a base, wherein one end of the base is provided with a transverse cylinder, the other end of the base is provided with a transverse guide pillar, a transverse moving seat is arranged on the transverse guide pillar and connected with the transverse cylinder, a clamping cylinder is further arranged on the transverse moving seat and connected with a second clamping block, a first sensor is further arranged on the transverse moving seat, and the transverse cylinder, the clamping cylinder and the first sensor are respectively connected with a controller through leads.
The groove cutting machine comprises a longitudinal cylinder, the longitudinal cylinder is connected with a longitudinal moving seat, a motor is arranged on the longitudinal moving seat, the motor is connected with a rotating shaft through a belt, two cutting pieces for cutting grooves are arranged on the rotating shaft, and the longitudinal cylinder and the motor are respectively connected with a controller.
The punching machine comprises a vertically arranged hydraulic cylinder, the hydraulic cylinder is connected with a plurality of punching cutters and a slotting cutter, and the hydraulic cylinder is connected with the controller through a wire.
The drilling machine comprises a drilling motor and a vertical cylinder which are vertically arranged, the vertical cylinder is connected with the drilling motor, the drilling motor is connected with a plurality of drill bits through a rotating shaft, a second sensor and a third sensor are arranged on the left side and the right side of the drilling motor respectively, and the drilling motor, the vertical cylinder, the second sensor and the third sensor are connected with a controller through wires respectively.
The cutting machine comprises a cutting motor, the cutting motor is connected with a cutting piece, the cutting motor is connected with an air cylinder, and the cutting motor and the air cylinder are respectively connected with a controller through wires.
the position that female hinge guide rail opposite side corresponds the recess cutting machine on the workstation is equipped with first cooling clamping device, first cooling clamping device includes the rotor plate, the rotor plate rotates with the workstation to be connected, the one end that the rotor plate is close to female hinge guide rail is connected with the tight piece of third clamp, the other end is equipped with the reset spring who is connected with the workstation, be equipped with on the workstation of rotor plate installation reset spring's one end below and drive actuating cylinder, the rotor plate upper end is equipped with two first cooling shower nozzles, be equipped with the solenoid valve on the first cooling shower nozzle, it is connected with the controller respectively to drive actuating cylinder and solenoid valve.
the position of the other side of the main hinge guide rail on the workbench, which corresponds to the cutting machine, is provided with a second cooling clamping device, the second cooling clamping device comprises a cooling clamping fixing seat arranged on the workbench, a second cooling spray head and a cooling clamping cylinder are respectively arranged on the cooling clamping fixing seat, a second electromagnetic valve is arranged on the second cooling spray head, and the cooling clamping cylinder and the second electromagnetic valve are respectively connected with the controller through wires.
And the tail end of the workbench is transversely provided with a jacking cylinder, and the jacking cylinder is connected with the controller through a wire.
The controller is a PLC controller.
The invention adopts the scheme, aiming at the technical problems of the production and processing of the existing three-wing hinge parent hinge, the invention designs the three-wing hinge parent hinge processing device, realizes the whole production and processing of the three-wing hinge parent hinge on one device by designing the auxiliary clamping device, the conveyor, the groove cutting machine, the punching machine, the drilling machine and the cutting machine, saves manpower and material resources, adopts the electrified device for processing in each processing procedure, has high degree of mechanization, ensures the production quality and simultaneously improves the production efficiency, the base in the conveyor can be adjusted, the length of the transverse guide post can be changed, thereby changing the moving distance of the transverse moving seat, further changing the feeding amount of the parent hinge material each time, the distance between two cutting pieces can be adjusted, changing the size of the groove, and mounting holes with different diameters and grooves with different sizes can be processed by changing the punching cutter and the notching cutter, through changing the drill bit, the different mounting holes of machining diameter that can be corresponding through adjusting the cutting machine position, realizes cutting not unidimensional female hinge, has widened the application's application scope of processing.
Description of the drawings:
FIG. 1 is a schematic view of a three-wing hinge;
FIG. 2 is a schematic structural view of a female hinge section;
FIG. 3 is a schematic view of the construction of the processing apparatus of the present invention;
FIG. 4 is a schematic view of another perspective of the processing apparatus of the present invention;
Wherein, 1, a workbench, 2, a female hinge guide rail, 3, an auxiliary clamper, 301, a fixed seat, 302, an auxiliary clamping cylinder, 303, a first clamping block, 4, a conveyor, 401, a base, 402, a transverse cylinder, 403, a transverse guide post, 404, a transverse moving seat, 405, a clamping cylinder, 406, a second clamping block, 407, a first sensor, 5, a groove cutter, 501, a longitudinal cylinder, 502, a longitudinal moving seat, 503, a motor, 504, a belt, 505, a rotating shaft, 506, a cutting blade, 6, a punching machine, 601, a hydraulic cylinder, 602, a punching blade, 603, a groove punching blade, 7, a drilling machine, 701, a drilling motor, 702, a vertical cylinder, a drill, 704, a second sensor, 705, a third sensor, 8, a cutting machine, 801, a cutting motor, 802, a cutting blade, 803, a cylinder, 9, a controller, 10, a first cooling clamping device, 1001. the device comprises a rotating plate, 1002, a third clamping block, 1003, a return spring, 1004, a driving air cylinder, 1005, a cooling spray head, 11, a second cooling clamping device, 1101, a cooling clamping fixing seat, 1102, a second cooling spray head, 1103, a cooling clamping air cylinder, 12, a jacking air cylinder, 13, a waste outlet, 14, a finished product outlet, 15, an installation hole, 16, a groove, 17 and a cutting surface.
The specific implementation mode is as follows:
the invention is further illustrated by the following examples in conjunction with the accompanying drawings:
As shown in fig. 1-4, a machining device for a three-wing hinge female hinge comprises a workbench 1, wherein a female hinge guide rail 2 for placing a female hinge section is arranged on the workbench 1, an auxiliary clamping device 3, a conveyor 4, a groove cutting machine 5, a punching machine 6, a drilling machine 7 and a cutting machine 8 which are respectively connected with a controller 9 are sequentially arranged on the workbench 1 along the advancing direction of the female hinge section, the auxiliary clamping device 3 and the conveyor 4 are sequentially arranged on the workbench 1 at the front end of the female hinge guide rail 2, the female hinge guide, the groove cutting machine 5 is arranged at a position, close to the conveyor 4, on the workbench 1 on one side of the workbench 2, the punching machine 6 and the drilling machine 7 are sequentially arranged at a position, close to the drilling machine 7, above the female hinge guide rail 2, and the cutting machine 8 is arranged at a position, close to the drilling machine 7.
The auxiliary clamping device 3 comprises a fixed seat 301, an auxiliary clamping cylinder 302 for clamping the female hinge section bar is arranged on the fixed seat 301, the auxiliary clamping cylinder 302 is connected with a first clamping block 303, the auxiliary clamping cylinder 302 is connected with the controller 9 through a conducting wire, the first clamping block 303 is matched with the fixed seat 301 to clamp the female hinge section bar in a positioning mode, and clamping and positioning of the female hinge section bar are achieved.
conveyor 4 includes base 401, base 401 one end installation is along the horizontal cylinder 402 that female hinge guide rail 2 direction set up, the other end is equipped with horizontal guide pillar 403, be equipped with lateral shifting seat 404 on the horizontal guide pillar 403, lateral shifting seat 404 is connected with horizontal cylinder 402, lateral shifting seat 404 upper portion still is equipped with the die clamping cylinder 405 of the female hinge section bar of clamp, die clamping cylinder 405 is connected with second clamp piece 406, still be equipped with first sensor 407 on the lateral shifting seat 404, horizontal cylinder 402, die clamping cylinder 405 and first sensor 407 link to each other with controller 9 through the wire respectively, when realizing female hinge section bar lateral transport, can also clamp female hinge section bar.
The groove cutting machine 5 comprises a longitudinal cylinder 501, the longitudinal cylinder 501 is connected with a longitudinal moving seat 502, a motor 503 is arranged on the longitudinal moving seat 502, the motor 503 is connected with a rotating shaft 505 through a belt 504, two cutting sheets 506 for cutting grooves are arranged on the rotating shaft 505, the longitudinal cylinder 501 and the motor 503 are respectively connected with a controller 9 through wires, and therefore the two ends of the grooves of the female hinge section bar are cut.
The punching machine 6 comprises a vertically arranged hydraulic cylinder 601, the hydraulic cylinder 601 is connected with a plurality of punching knives 602 and a notching knife 603 which are used for punching and notching the female hinge sectional material simultaneously, the hydraulic cylinder 601 is connected with the controller 9 through a wire, the purposes of punching and punching away materials after the notches are cut are achieved, and then the notches 16 are formed.
The drilling machine 7 comprises a drilling motor 701 and a vertical cylinder 702 which are vertically arranged, the vertical cylinder 702 is connected with the drilling motor 701, the drilling motor 701 is connected with a plurality of drill bits 703 through a rotating shaft, the left side and the right side of the drilling motor 701 are respectively provided with a second sensor 704 and a third sensor 705, the drilling motor 701, the vertical cylinder 702, the second sensor 704 and the third sensor 705 are respectively connected with the controller 9 through leads, a plurality of drill bits can simultaneously process a plurality of mounting holes 15, and the second sensor 704 and the third sensor 705 are respectively used for detecting punching positions and drilling positions to ensure the processing precision.
The cutting machine 8 comprises a cutting motor 801, the cutting motor 801 is connected with a cutting blade 802, the cutting motor 801 is connected with a cylinder 803 which enables the cutting motor 801 to move longitudinally, and the cutting motor 801 and the cylinder 803 are respectively connected with a controller 9 through leads to realize the cutting of the processed female hinge.
The position of the other side of the female hinge guide rail on the workbench 1 corresponding to the groove cutting machine 5 is provided with a first cooling clamping device 10, the first cooling clamping device 10 comprises a rotating plate 1001, the rotating plate 1001 is rotatably connected with the workbench 1, one end of the rotating plate 1001 close to the female hinge guide rail 2 is connected with a third clamping block 1002, the third clamping block 1002 is matched with the female hinge guide rail 2 to clamp and position the female hinge section bar, the other end of the third clamping block is provided with a reset spring 1003 connected with the workbench 1, the rotating plate 1001 is provided with a driving cylinder 1004 for driving the rotating plate 1001 to rotate on the workbench 1 below one end of the reset spring 1003, the rotating plate 1001 is provided with two first cooling nozzles 1005 for cooling the two cutting sheets 506, the first cooling nozzles 1005 are provided with electromagnetic valves, and the driving cylinder 1004 and the electromagnetic valves are respectively connected with the.
a second cooling clamping device 11 is arranged on the workbench 1 corresponding to the position of the cutting machine 8, the second cooling clamping device 11 comprises a cooling clamping fixing seat 1101 arranged on the workbench 1, a second cooling spray nozzle 1102 and a cooling clamping cylinder 1103 are respectively arranged on the cooling clamping fixing seat 1101, a second electromagnetic valve is arranged on the second cooling spray nozzle 1102, the cooling clamping cylinder 1103 is matched with the female hinge guide rail 2 to clamp the female hinge section, and the cooling clamping cylinder 1103 and the second electromagnetic valve are respectively connected with the controller 9 through leads.
The tail end of the workbench 1 is transversely provided with a jacking cylinder 12, the jacking cylinder 12 is connected with the controller 9 through a wire, the jacking cylinder 12 effectively prevents the female hinge section bar from moving transversely during processing, and processing quality is guaranteed.
Controller 9 is a PLC controller, preferably siemens S7-1200.
The working process of the invention is as follows:
(1) transverse conveying of female hinge section bar
the primary hinge section bar is placed on a fixed seat 301 of an auxiliary clamping device 3 and a transverse moving seat 404 of a conveyor 4, the processing device of the invention is started through a controller 9, a first sensor 407 detects the position of the primary hinge section bar and sends a detection signal to the controller 9, an auxiliary clamping cylinder 302 is retracted, a clamping cylinder 405 is opened, the primary hinge section bar is clamped on the transverse moving seat 404 through a second clamping block 406, then the transverse cylinder 402 is opened to work, the transverse moving seat 404 is pushed to move, so that the primary hinge section bar is driven to enter a primary hinge guide rail 2 to transversely move, after the primary hinge section bar is transversely moved once, the auxiliary clamping cylinder 302 is opened to clamp the primary hinge section bar on the fixed seat 301, a jacking cylinder 12 is opened to jack the primary hinge section bar, the clamping cylinder 405 is retracted at the same time, the transverse moving seat 404 is reset through the transverse cylinder 402, then the clamping cylinder 405 is opened again to clamp the primary hinge section bar on the transverse moving seat 404, ready for the next lateral movement.
(2) Groove cutting for female hinge section bar
Drive actuating cylinder 1004 and open, drive rotor plate 1001 rotates certain angle, make third on the rotor plate 1001 press from both sides tight on female hinge guide rail 2 with female hinge section bar, then 503 drives two cutting piece 506 rotations, vertical cylinder 501 begins work and drives cutting piece 506 and carry out recess 16 cutting to female hinge section bar, cooling shower nozzle 1005 blowout coolant liquid on the rotor plate 1001 during cutting cools down cutting piece 506, after the recess cutting is accomplished, vertical cylinder 501 drives motor 503 and withdraws, it withdraws to drive actuating cylinder 1004, the rotor plate 1001 resets under reset spring 1003's effect.
(3) female hinge section bar punches a hole
the hydraulic cylinder 601 drives the punching knife 602 and the notching knife 603 to punch and notch the female hinge section bar at the same time, the punched notch material and the punched material flow out from the waste outlet 13, and after punching, the hydraulic cylinder 601 resets.
(4) Drilling for section bar of female hinge
The second sensor 704 detects whether the punching position is accurate or not, a signal is transmitted to the controller 9, when the punching position is accurate, the vertical cylinder 702 drives the drilling motor 701 to vertically move, the drilling motor 701 drives the plurality of drill bits 703 to rotate, the plurality of drill bits 703 drill holes, after the drilling is finished, an installation hole 15 is formed, and then the vertical cylinder 702 drives the drilling motor 701 to reset; when the second sensor 704 detects that the punching position is not correct, a signal is transmitted to the controller 9, the whole apparatus stops operating, and an alarm is given.
(5) Female hinge section bar cutting
the third sensor 705 detects whether the drilling position after drilling is accurate or not, and sends a detection signal to the controller 9, when the drilling position is accurate, the cooling clamping cylinder 1103 is opened, the fourth clamping block on the cooling clamping fixing seat 1101 clamps the mother hinge section bar on the mother hinge guide rail 2, the second cooling spray nozzle 1102 on the cooling clamping fixing seat 1101 is opened to spray cooling liquid, the cylinder 803 drives the cutting motor 801 to move longitudinally, the cutting motor 801 drives the cutting blade 802 to rotate to cut the cutting surface 17 of the mother hinge section bar, the processed mother hinge is cut off and flows out from the finished product outlet 14, after the cutting is finished, the second cooling spray nozzle 1102 stops spraying the cooling liquid, the cooling clamping cylinder 1103 is reset, the cylinder 803 drives the cutting motor 801 to reset to prepare for next cutting, if the drilling position is inaccurate, the third sensor 705 transmits the detection signal to the controller 9, the whole equipment stops working and gives an alarm.
(6) After the groove cutting process of the female hinge section bar, the punching process of the female hinge section bar, the drilling process of the female hinge section bar and the cutting process of the female hinge section bar are completed, the female hinge section bar is transversely conveyed next time to the female hinge section bar, then next circulation processing is carried out, and the batch production and processing of the female hinge are realized.
The above-described embodiments should not be construed as limiting the scope of the invention, and any alternative modifications or alterations to the embodiments of the present invention will be apparent to those skilled in the art.
The present invention is not described in detail, but is known to those skilled in the art.

Claims (5)

1. The utility model provides a female hinge processingequipment of three-wing hinge which characterized in that: the automatic groove cutting machine comprises a workbench, a primary hinge guide rail for placing a primary hinge section bar is arranged on the workbench, an auxiliary clamping device, a conveyor, a groove cutting machine, a punching machine, a drilling machine and a cutting machine which are respectively connected with a controller are sequentially arranged on the workbench along the advancing direction of the primary hinge section bar, the auxiliary clamping device and the conveyor are sequentially arranged on the workbench at the front end of the primary hinge guide rail, the groove cutting machine is arranged at the position, close to the conveyor, on the workbench at one side of the primary hinge guide rail, the punching machine and the drilling machine are sequentially arranged at the position, close to the groove cutting machine, above the primary hinge guide rail, the cutting machine is arranged at the position, close to the drilling machine, on the workbench at one side of the primary hinge guide rail, the auxiliary clamping device comprises a fixed seat, an auxiliary clamping cylinder is arranged on the fixed seat, one end of the base is provided with a transverse air cylinder, the other end of the base is provided with a transverse guide pillar, the transverse guide pillar is provided with a transverse moving seat, the transverse moving seat is connected with the transverse air cylinder, the transverse moving seat is also provided with a clamping air cylinder, the clamping air cylinder is connected with a second clamping block, the transverse moving seat is also provided with a first sensor, the transverse air cylinder, the clamping air cylinder and the first sensor are respectively connected with a controller through wires, the groove cutting machine comprises a longitudinal air cylinder, the longitudinal air cylinder is connected with the longitudinal moving seat, the longitudinal moving seat is provided with an electric motor, the electric motor is connected with a rotating shaft through a belt, the rotating shaft is provided with two cutting blades, the longitudinal air cylinder and the electric motor are respectively connected with the controller through wires, the punching machine comprises a vertically arranged hydraulic cylinder, the hydraulic cylinder is connected with a plurality of punching knives and a punching knife, vertical cylinder is connected with the drilling motor, and the drilling motor is connected with a plurality of drill bits through the pivot, and the drilling motor left and right sides is equipped with second sensor and third sensor respectively, and drilling motor, vertical cylinder, second sensor and third sensor are connected with the controller through the wire respectively, the cutting machine is including the cutting motor, and the cutting motor is connected with cuts off the cutting piece, and the cutting motor is connected with the cylinder, and cutting motor and cylinder pass through the wire and are connected with the controller respectively.
2. The device for machining the hinge box of the three-wing hinge as claimed in claim 1, wherein: the position that female hinge guide rail opposite side corresponds the recess cutting machine on the workstation is equipped with first cooling clamping device, first cooling clamping device includes the rotor plate, the rotor plate rotates with the workstation to be connected, the one end that the rotor plate is close to female hinge guide rail is connected with the tight piece of third clamp, the other end is equipped with the reset spring who is connected with the workstation, be equipped with on the workstation of rotor plate installation reset spring's one end below and drive actuating cylinder, the rotor plate upper end is equipped with two first cooling shower nozzles, be equipped with the solenoid valve on the first cooling shower nozzle, it passes through the wire and is connected with the controller respectively to drive actuating cylinder and solenoid valve.
3. The device for machining the hinge of the three-wing hinge nut as claimed in claim 2, wherein: the position of the other side of the main hinge guide rail on the workbench, which corresponds to the cutting machine, is provided with a second cooling clamping device, the second cooling clamping device comprises a cooling clamping fixing seat arranged on the workbench, a second cooling spray head and a cooling clamping cylinder are respectively arranged on the cooling clamping fixing seat, a second electromagnetic valve is arranged on the second cooling spray head, and the cooling clamping cylinder and the second electromagnetic valve are respectively connected with the controller through wires.
4. The device for machining the hinge of the three-wing hinge nut as claimed in claim 3, wherein: and the tail end of the workbench is transversely provided with a jacking cylinder, and the jacking cylinder is connected with the controller through a wire.
5. A method for machining a three-wing hinge assembly by using the device for machining a three-wing hinge assembly according to claim 4, comprising the steps of:
(1) Transverse conveying of female hinge section bar
The primary hinge section bar is placed on a fixed seat of an auxiliary clamping device and a transverse moving seat of a conveyor, a processing device is started through a controller, a first sensor detects the position of the primary hinge section bar, and sends the detection signal to a controller, an auxiliary clamping cylinder is retracted, the clamping cylinder is opened, the female hinge section bar is clamped on the transverse moving seat through a second clamping block, then the transverse cylinder is started to work to push the transverse moving seat to move, so that the female hinge section bar is driven to enter the female hinge guide rail to transversely move, after the female hinge section bar transversely moves for one time, the auxiliary clamping cylinder is opened to clamp the primary hinge section bar on the fixed seat, the jacking cylinder is opened to jack the primary hinge section bar, the clamping cylinder is retracted at the same time, the transverse cylinder resets the transverse moving seat, then the clamping cylinder is opened again to clamp the female hinge section bar on the transverse moving seat to prepare for the next transverse movement;
(2) Groove cutting for female hinge section bar
the driving cylinder is started, the rotating plate is driven to rotate by a certain angle, a female hinge section is clamped on a female hinge guide rail by a third clamping block on the rotating plate, then two cutting pieces are driven to rotate, the longitudinal cylinder starts to work to drive the cutting pieces to cut grooves of the female hinge section, cooling liquid is sprayed out of a cooling nozzle on the rotating plate to cool the cutting pieces during cutting, after the grooves are cut, the longitudinal cylinder drives the motor to retract, the driving cylinder retracts, and the rotating plate resets under the action of the reset spring;
(3) Female hinge section bar punches a hole
The hydraulic cylinder drives the punching cutter and the notching cutter to punch holes and punch grooves on the female hinge section bar at the same time, punched groove materials and punched hole materials flow out of the waste outlet, and after punching is finished, the hydraulic cylinder is reset;
(4) Drilling for section bar of female hinge
the second sensor detects whether the punching position is accurate or not and transmits a signal to the controller, when the punching position is accurate, the vertical cylinder drives the drilling motor to vertically move, the drilling motor drives the plurality of drill bits to rotate, the plurality of drill bits drill holes, after the drilling is finished, mounting holes are formed, and then the vertical cylinder drives the drilling motor to reset; when the second sensor detects that the punching position is incorrect, a signal is transmitted to the controller 9, and the whole device stops working and gives an alarm;
(5) Female hinge section bar cutting
The third sensor detects whether the position of the drilled hole is accurate after drilling and sends a detection signal to the controller,
When the drilling position is accurate, a cooling clamping cylinder is started, a fourth clamping block on a cooling clamping fixing seat clamps a master hinge section on a master hinge guide rail, a second cooling spray nozzle on the cooling clamping fixing seat is started to spray cooling liquid, the cylinder drives a cutting motor to move longitudinally, the cutting motor drives a cutting piece to rotate to cut a cutting surface of the master hinge section, a processed master hinge is cut off and flows out of a finished product outlet, the second cooling spray nozzle stops spraying the cooling liquid after the cutting is finished, the cooling clamping cylinder resets, the cylinder drives the cutting motor to reset to prepare for next cutting, if the drilling position is inaccurate, a third sensor transmits a detection signal to a controller, the whole device stops working, and gives an alarm;
(6) After the groove cutting process of the female hinge section bar, the punching process of the female hinge section bar, the drilling process of the female hinge section bar and the cutting process of the female hinge section bar are completed, the female hinge section bar is transversely conveyed next time to the female hinge section bar, then next circulation processing is carried out, and the batch production and processing of the female hinge are realized.
CN201611078800.0A 2016-11-30 2016-11-30 Device for machining three-wing hinge female hinge Active CN106624817B (en)

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CN201611078800.0A CN106624817B (en) 2016-11-30 2016-11-30 Device for machining three-wing hinge female hinge

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CN104647049B (en) * 2015-03-13 2017-04-26 济南天辰铝机股份有限公司 Hinge machining host and machining method
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Effective date of registration: 20200611

Address after: 250119 Sangzidian sub district office, Tianqiao District, Jinan City, Shandong Province

Patentee after: JINAN WENDOUSI MECHANICAL EQUIPMENT CO.,LTD.

Address before: 250000, Jiahua machinery factory, 06 Shengli Road East Road, lotus road, Licheng District, Shandong, Ji'nan

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Denomination of invention: A three-wing hinge master hinge processing device

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