CN106624310A - Underwater welding device and method for resistance welding - Google Patents
Underwater welding device and method for resistance welding Download PDFInfo
- Publication number
- CN106624310A CN106624310A CN201611139345.0A CN201611139345A CN106624310A CN 106624310 A CN106624310 A CN 106624310A CN 201611139345 A CN201611139345 A CN 201611139345A CN 106624310 A CN106624310 A CN 106624310A
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- Prior art keywords
- welding
- electric resistance
- underwater
- water tank
- resistance welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
- B23K11/115—Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
- Arc Welding In General (AREA)
Abstract
The invention relates to the field of resistance welding and provides underwater welding for resistance welding. Underwater welding for resistance welding refers to welding of a welded workpiece immersed in water in a workpiece water tank by the aid of resistance welding equipment. An underwater welding device for resistance welding comprises the resistance welding equipment, the workpiece water tank, welding electrodes and water; the resistance welding equipment comprises a welding power supply and a spot welding machine head provided with electrode chucks; the welding power supply is electrically connected with the electrode chucks of the spot welding machine head through output cables; welding electrodes are mounted on the electrode chucks; the workpiece water tank is mounted on a working table below the spot welding machine head; and the water is added to the workpiece water tank. Besides, the invention discloses an underwater welding method for resistance welding. Compared with the prior art, the method have the advantages that the underwater welding method for resistance welding is put forward to solve the technical problem of difficulty in heat dissipation of resistance welding in the air environment, resistance welding in the air environment is extended to be underwater welding, and the technical problem about heat dissipation of resistance welding is effectively solved.
Description
Technical field
The invention belongs to electric resistance welding field, it is more particularly related to a kind of electric resistance welding underwater welding device and electricity
Welding resistance underwater welding method.
Background technology
At present, electric resistance welding includes the direct welding of upper and lower welding electrode and the one side point of parallel pole or parallel electrode welding head
Weldering, the electric resistance welding of prior art is welded under air ambient or inert gas environment.Due to electric resistance welding electric current
Very big, the resistance heat of generation is very high, and when direct welding is carried out to welded piece with upper/lower electrode solder joint is inevitably resulted in
The deformation of workpiece nearby, continuous rapid welding can also cause solder joint adhesion because upper/lower electrode is overheated and damage the end of welding electrode
Face;When indirect welding is carried out with parallel pole or parallel electrode welding head, the substrate pad of welded piece is (in printing electric line
Substrate pad) being often connected or inlay with insulating lining forms, the resistance heat that parallel electrode welding head and welded piece are produced
It is too high, often result in the stripping of substrate pad.Additionally, in air ambient, the parallel electrode welding head tip of high temperature is easily oxidized
And damage.
Therefore, how to carry out quick heat radiating to the welding electrode and welded piece of high temperature becomes the important skill in electric resistance welding field
An art difficult problem.
The content of the invention
It is an object of the invention to:Overcome the defect of prior art, there is provided it is a kind of can quick heat radiating electric resistance welding under-water welding
Connection device and electric resistance welding underwater welding method.
In order to realize foregoing invention purpose, the present invention provides a kind of device of electric resistance welding Underwater Welding, with electric resistance welding equipment
Weld to being submerged by water the welded piece in workpiece water tank, it includes:Electric resistance welding equipment, workpiece water tank, welding electrode
And water, electric resistance welding equipment includes the source of welding current and is provided with the spot welding head of terminal clamp, and the source of welding current is by output cable and point
The terminal clamp of welding head is electrically connected with, and welding electrode is arranged on terminal clamp, and workpiece water tank is arranged on spot welding head lower section
Workbench on, water is added in workpiece water tank.
Improve as one kind of electric resistance welding underwater welding device of the present invention, the workpiece water tank includes water tank bottom and side
Frame, workpiece water tank can meet and add water to submerge welded piece and meet welding electrode and can under water carry out electric resistance welding water in appropriate depth
Lower welding.
As electric resistance welding underwater welding device of the present invention one kind improve, the water tank workpiece be added with water or emulsion or
Saponification liquor.
Improve as one kind of electric resistance welding underwater welding device of the present invention, the electric resistance welding Underwater Welding adopts direct welding
Or indirect welding, the welding electrode of direct welding is including upper welding electrode and lower welding electrode, the welding electrode bag of indirect welding
Include parallel pole.
In order to realize foregoing invention purpose, the invention also discloses a kind of employing electric resistance welding underwater welding device of the present invention
Electric resistance welding underwater welding method, it is comprised the following steps:
1) electric resistance welding equipment, workpiece water tank, welding electrode and water are got ready according to the welding requirements of welded piece;
2) welded piece is placed into workpiece water tank, and the lap joint of welded piece is positioned at just to welding electrode
Position on;
3) welded piece is added water to submerge in workpiece water tank;And
4) Underwater Welding is carried out to the welded piece being submerged by water by welding electrode.
Relative to prior art, technical barrier of the present invention for electric resistance welding radiating, it is proposed that electric resistance welding underwater welding
Put, it carries out Underwater Welding, electric resistance welding Underwater Welding with electric resistance welding equipment to the welded piece being submerged by water in workpiece water tank
Device includes:Electric resistance welding equipment, workpiece water tank, welding electrode and water, electric resistance welding equipment includes the source of welding current and is provided with electrode holder
The spot welding head of head, the source of welding current is electrically connected with by output cable with the terminal clamp of spot welding head, and welding electrode is arranged on
On terminal clamp, workpiece water tank is arranged on the workbench below spot welding head, and water is added in workpiece water tank.Additionally, this
Invention also discloses a kind of electric resistance welding underwater welding method.The present invention expands to under-water welding electric resistance welding in air ambient welding
Connect, efficiently solve the technical barrier of electric resistance welding radiating, with the meaning for promoting electric resistance welding industry scientific and technological progress.
Description of the drawings
With reference to the accompanying drawings and detailed description, to electric resistance welding underwater welding device of the present invention and electric resistance welding Underwater Welding
Method is described in detail, wherein:
Fig. 1 is the structural representation of electric resistance welding underwater welding device of the present invention, and it adopts direct welding.
Specific embodiment
In order that the goal of the invention of the present invention, technical scheme and its technique effect become apparent from, below in conjunction with accompanying drawing and tool
Body embodiment, the present invention is described in more detail.It should be appreciated that the specific embodiment described in this specification is only
Merely to explaining the present invention, it is not intended to limit the present invention.
Firstly, it is necessary to explanation, electric resistance welding Underwater Welding proposed by the present invention is to being submerged by water with electric resistance welding equipment
Welded piece in workpiece water tank is welded.Describe for convenience, in addition to being specifically described, this specification is using referred to as
" electric resistance welding Underwater Welding ".
As it is known by the man skilled in the art, electric resistance welding includes two kinds of modes of direct welding and indirect welding, wherein,
The both sides that two welding electrodes are placed in welded piece are referred to as direct welding, and two welding electrodes of direct welding are referred to as
Upper and lower welding electrode;The same side that two welding electrodes are placed in welded piece is called indirect welding, also referred to as single welding, one side
Two welding electrodes of weldering are referred to as parallel pole;Two parallel welding electrodes be solidly fixed referred to as parallel pole weldering
Head, parallel electrode welding head is subdivided into bonding tool tip Ohm contact type parallel electrode welding head, soldering tip according to the structure of bonding tool tip
The parallel electrode welding head of sophisticated Contiuum type parallel electrode welding head and bonding tool tip dielectric separation.
It should be noted that for two kinds of different modes of electric resistance welding indirect welding and direct welding, direct welding needs to carry
For upper and lower welding electrode, single welding needs to provide parallel pole or parallel electrode welding head, but the electricity of direct welding and indirect welding
Welding resistance underwater welding method is identical, is all that the welded piece being submerged by water in workpiece water tank is welded with electric resistance welding equipment
Connect.
Fig. 1 show the structural representation of electric resistance welding underwater welding device of the present invention, using direct welding, wherein, resistance
Weldering underwater welding device includes electric resistance welding equipment 100, workpiece water tank 106, welding electrode 104 and water, wherein, electric resistance welding equipment
100 include the source of welding current 101 and spot welding head 102, and the source of welding current 101 is by the electrode on output cable and spot welding head 102
Chuck 103 is electrically connected with, and upper welding electrode 104 and lower welding electrode 104 are separately mounted on respective terminal clamp 103, point
Electrode force pressure structure is installed, electrode force pressure structure can drive terminal clamp 103 and by welding electrode on welding head 102
104 pairs of welded pieces 105 pressurize, and workpiece water tank 106 is arranged on the workbench 107 of the lower section of spot welding head 102, and water is added to
Submergence welded piece 105 in workpiece water tank 106.
Need to explain workpiece water tank 106, the structure of workpiece water tank 106 includes water tank bottom and frame, workpiece water tank
106 can meet and add water to submerge welded piece 105 and meet welding electrode 104 and can carry out electric resistance welding under water under water in appropriate depth
Welding.In other words, workpiece water tank 106 can really be placed or fix the water tank of welded piece 105, due to welded piece 105
Generally require to be assembled into lap joint by the positioning of workseat 108, thus workpiece water tank 106 should meet placement workseat 108
The requirement for placing welded piece 105 is met again, and the electric resistance welding Underwater Welding of satisfaction plus water energy submergence welded piece 105 will
Ask.
In the direct welding embodiment shown in Fig. 1, the water tank bottom of workpiece water tank 106 is provided with to place or install and is welded
The workseat 108 of workpiece 105, workpiece water tank 106 has the through hole being adapted with lower welding electrode 104 on the relevant position of bottom,
Lower welding electrode 104 is processed into cylinder, and the sealing ring of insulation is provided between through hole and welding electrode 104.Because under
Welding electrode 104 is fixedly installed on bottom electrode chuck 103, thus be easily achieved through hole and lower welding electrode 104 it
Between it is water-tight, it is ensured that a part for lower welding electrode is immersed in water, and ensures that upper and lower welding electrode 104 can carry out electric resistance welding water
Lower welding.It is understood that welding electrode need not be descended with the electric resistance welding underwater welding method of single welding, therefore also without
Through hole is provided with workpiece water tank bottom.
Although it is understood that in the shown embodiment, electric resistance welding underwater welding method of the present invention is in workpiece water tank
In add water to submerge welded piece, but, other embodiment of the invention, it is also possible to add saponification liquor in workpiece water tank
Or Wire EDM with emulsion submergence welded piece to carry out electric resistance welding direct welding and single welding, equally can obtain
Satisfied welding effect.That is, those skilled in the art can add according to actual needs in workpiece water tank being adapted to
In the liquid of electric resistance welding Underwater Welding, including but not limited to water or emulsion or saponification liquor.
Below in conjunction with shown in Fig. 1, electric resistance welding underwater welding method of the present invention, electric resistance welding Underwater Welding of the present invention are described in detail
Method is actually welded with electric resistance welding equipment to being submerged by water the welded piece in workpiece water tank, and it includes following step
Suddenly:
1) according to the welding requirements of welded piece, suitable electric resistance welding equipment, workpiece water tank, welding electrode and water are got ready;
Wherein, the source of welding current 101 of electric resistance welding equipment is electric with the terminal clamp 103 on spot welding head 102 by output cable
Property connection, on the terminal clamp 103 that welding electrode 104 is arranged on, install in the work stage 107 below spot welding head 102
Workpiece water tank 106.
2) welded piece 105 is placed into workpiece water tank 106, and the lap joint of welded piece 105 is positioned at just
On position to welding electrode 104;
3) welded piece 105 is added water to submerge in workpiece water tank 106;
4) Underwater Welding is carried out by 104 pairs of welded pieces 105 being submerged of welding electrode.
Needs carry out Underwater Welding with electric resistance welding equipment to the present invention to the welded piece being submerged by water in workpiece water tank
First step of method " according to the welding requirements of welded piece, gets suitable electric resistance welding equipment, workpiece water tank and welding electricity ready
The explanation in terms of specialty is made in pole ", and the technical staff of welding field both knows about, and welded piece is included by welding metal material, size, shape
Shape, structure and the difference to welding requirements, including the difference of direct welding, indirect welding, it is also of different sizes including welding electrode,
Welding electrode material is different, also differs on the electric resistance welding equipment of selection, and the structure of selected electric resistance welding equipment is different, selected
The power output of the source of welding current is different, the selected source of welding current way of output is different, and selected spot welding head is not yet
Identical, the size structure of the workpiece water tank selected by different workpiece is also not quite similar.
Electric resistance welding underwater welding technology proposed by the present invention, it is most widely used in direct welding, as long as welding electrode can be arrived at
The both sides of welded part all select direct welding, welded piece thickness to be often also required to adopt direct welding more than 0.5mm.Two-sided point
The source of welding current output current of weldering is often very big, such as welds the corrosion resistant plate of two pieces of thickness about 3.0mm and needs pulse output circuit
Up to tens kiloamperes, the heat of generation is very big, therefore direct welding electric resistance welding underwater welding equipment workpiece water tank will be therewith
It is adapted.It is well known that the heat almost half consumption that electric resistance welding is produced is in welding electrode, remaining part is in addition to nugget is formed
Still there is substantial amounts of heat to conduct to welded piece.By taking direct welding as an example, electric resistance welding Underwater Welding proposed by the present invention can make weldering
Connect heat to be highly concentrated in be formed on nugget, and the heat energy of the welded piece beyond the heat and solder joint of welding electrode occurs
Absorb rapidly in water, greatly reduce the loss of welding electrode end face, extend the service life of welding electrode, effectively subtract
The deformation of few welded piece, improves the accuracy of welding.
Finally, it should be noted that traditional carry out electric resistance welding spot welding and proposed by the present invention in water in air ambient
The electric resistance welding Underwater Welding main distinction in environment is that welding surroundings are different.As the skilled personnel to understand, electric resistance welding
The total amount of heat of generation only about 20% is used to form the welding of nugget, consumes the heat on welding electrode and accounts for 50%, consumes
Welded piece beyond nugget accounts for 30%.That is, about 80% heat is not only invalid but also harmful, radiating is not in time
Accumulation of heat can be caused to be superimposed, welding electrode will be damaged and caused welded piece deformation occur, how make the welding electricity of high temperature
Pole and welded piece quick heat radiating become the important technical barrier in electric resistance welding field.Because water is the perfect medium of heat conduction,
High temperature is radiated in atmosphere by absorptance in water and wants fast thousands of times, and present inventor has carried out electric resistance welding Underwater Welding examination
Test, have proven to its feasibility and efficiently solve technical barrier of the electric resistance welding field in radiating.
The detailed description of the specific embodiment of the invention can be seen that relative to prior art, the present invention with reference to more than
The technical barrier of radiating is welded in air ambient for electric resistance welding, it is proposed that electric resistance welding underwater welding method, electric resistance welding is existed
Air ambient welding expands to Underwater Welding, efficiently solves the technical barrier of electric resistance welding radiating, with promotion electric resistance welding industry
The meaning of scientific and technological progress.
There is no hiding it, and electric resistance welding underwater welding technology is not perfect, still there is a large amount of with regard to the concrete of electric resistance welding Underwater Welding
Technique, concrete structure, specific application process etc. need further research.
The description and announcement of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula carries out appropriate change and modification.Therefore, specific embodiment disclosed and described above is the invention is not limited in, to this
Some modifications and changes of invention should also be as falling into the scope of the claims of the present invention.Although additionally, this specification
Used in some specific terms, but these terms are merely for convenience of description, do not constitute any restriction to the present invention.
Claims (5)
1. a kind of electric resistance welding underwater welding device, is carried out with electric resistance welding equipment to the welded piece being submerged by water in workpiece water tank
Welding, it is characterised in that the electric resistance welding underwater welding device includes:Electric resistance welding equipment, workpiece water tank, welding electrode and water,
Electric resistance welding equipment includes the source of welding current and is provided with the spot welding head of terminal clamp, and the source of welding current is by output cable and spot welding head
Terminal clamp be electrically connected with, welding electrode be arranged on terminal clamp on, workpiece water tank be arranged on spot welding head below work
On platform, water is added in workpiece water tank.
2. electric resistance welding underwater welding device according to claim 1, it is characterised in that the workpiece water tank includes water tank bottom
Portion and frame, workpiece water tank can meet and add water to submerge welded piece and meet welding electrode and can under water carry out electricity in appropriate depth
Welding resistance Underwater Welding.
3. electric resistance welding underwater welding device according to claim 1, it is characterised in that the water tank workpiece be added with water or
Emulsion or saponification liquor.
4. electric resistance welding underwater welding device according to any one of claim 1 to 3, it is characterised in that the electric resistance welding
Underwater Welding includes upper welding electrode and lower welding electrode using direct welding or indirect welding, the welding electrode of direct welding,
The welding electrode of indirect welding includes parallel pole.
5. using the electric resistance welding underwater welding method of the electric resistance welding underwater welding device any one of Claims 1-4, its
It is characterised by, the electric resistance welding underwater welding method is comprised the following steps:
1) electric resistance welding equipment, workpiece water tank, welding electrode and water are got ready according to the welding requirements of welded piece;
2) welded piece is placed into workpiece water tank, and the lap joint of welded piece is positioned at just to the position of welding electrode
Put;
3) welded piece is added water to submerge in workpiece water tank;And
4) Underwater Welding is carried out to the welded piece being submerged by water by welding electrode.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN201611139345.0A CN106624310A (en) | 2016-12-12 | 2016-12-12 | Underwater welding device and method for resistance welding |
PCT/CN2017/084475 WO2018107655A1 (en) | 2016-12-12 | 2017-05-16 | Underwater welding apparatus and method for electric resistance welding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611139345.0A CN106624310A (en) | 2016-12-12 | 2016-12-12 | Underwater welding device and method for resistance welding |
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CN106624310A true CN106624310A (en) | 2017-05-10 |
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CN201611139345.0A Pending CN106624310A (en) | 2016-12-12 | 2016-12-12 | Underwater welding device and method for resistance welding |
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CN (1) | CN106624310A (en) |
WO (1) | WO2018107655A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018107655A1 (en) * | 2016-12-12 | 2018-06-21 | 广州微点焊设备有限公司 | Underwater welding apparatus and method for electric resistance welding |
CN108890104A (en) * | 2018-09-13 | 2018-11-27 | 天津理工大学 | A kind of Steel tube packaging band automatic welding machine |
CN110576248A (en) * | 2019-09-02 | 2019-12-17 | 广州微点焊设备有限公司 | Micro-resistance welding butt welder |
CN115070185A (en) * | 2022-07-06 | 2022-09-20 | 湖北超卓航空科技股份有限公司 | Small-diameter welding spot welding electrode cooling device and spot welding method |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2018107655A1 (en) * | 2016-12-12 | 2018-06-21 | 广州微点焊设备有限公司 | Underwater welding apparatus and method for electric resistance welding |
CN108890104A (en) * | 2018-09-13 | 2018-11-27 | 天津理工大学 | A kind of Steel tube packaging band automatic welding machine |
CN108890104B (en) * | 2018-09-13 | 2024-01-19 | 天津理工大学 | Automatic welding machine for steel pipe packing belt |
CN110576248A (en) * | 2019-09-02 | 2019-12-17 | 广州微点焊设备有限公司 | Micro-resistance welding butt welder |
CN110576248B (en) * | 2019-09-02 | 2021-11-26 | 广州微点焊设备有限公司 | Micro-resistance welding butt welder |
CN115070185A (en) * | 2022-07-06 | 2022-09-20 | 湖北超卓航空科技股份有限公司 | Small-diameter welding spot welding electrode cooling device and spot welding method |
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Publication number | Publication date |
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WO2018107655A1 (en) | 2018-06-21 |
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Application publication date: 20170510 |