CN106623951B - A kind of oscillatory type deep cooling ball milling prepares the device and method of nanocrystalline powder - Google Patents

A kind of oscillatory type deep cooling ball milling prepares the device and method of nanocrystalline powder Download PDF

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CN106623951B
CN106623951B CN201611037672.5A CN201611037672A CN106623951B CN 106623951 B CN106623951 B CN 106623951B CN 201611037672 A CN201611037672 A CN 201611037672A CN 106623951 B CN106623951 B CN 106623951B
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ball milling
ball
liquid nitrogen
logical
temperature
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CN106623951A (en
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熊天英
冯博
吴杰
王吉强
陈金生
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Institute of Metal Research of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/049Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by pulverising at particular temperature

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Abstract

The present invention relates to low temperature ball milling field, specially a kind of oscillatory type deep cooling ball milling prepares the device and method of nanocrystalline powder.The equipment includes:Logical protective gas pipeline, logical liquid nitrogen pipeline, temperature feedback circuit, pressure feedback line, ball grinder, spring, eccentric wheel, main shaft, pressure inside the tank and temperature control system; and driving motor, liquid nitrogen and protective gas source etc.; nanocrystalline powder is prepared using the method for oscillatory type ball milling combination liquid nitrogen refrigerating; raw material granularity is 5~50 μm, the commercial gas-atomised powders of 0.5~5 μm of crystallite dimension.It is different from existing planetary, stirring type low temperature ball-grinding machine, the ball milling principle of the equipment is crushed with vibration-extrusion, based on compacting, and it can flexibly control milling atmosphere, prepare granularity, morphology controllable, and the nanocrystalline powder of the high thermal stability of size distribution concentration in a short time by adjusting ball milling parameter.

Description

A kind of oscillatory type deep cooling ball milling prepares the device and method of nanocrystalline powder
Technical field:
The present invention relates to low temperature ball milling field, specially a kind of oscillatory type deep cooling ball milling using liquid nitrogen refrigerating prepares nanometer The equipment of crystalline flour body, and method that nanocrystalline powder is prepared using the equipment.
Background technology:
Ball grinding technique (mechanical alloying) refer to metal or alloy powder ball milling be concentrated through powder granule and abrading-ball it Between intensely impact for a long time, so that powder granule is iteratively produced cold welding, fracture, lead to powder granule atoms permeating, to Obtain a kind of Preparation Technique of Powders of alloying powder.
Ball grinding technique is also the important processing method for preparing non-equilibrium material, and metal-powder can be prepared by ball milling Supersaturated solid solution, the increased alloy of disordering degree and intermetallic compound, amorphous and quasicrystalline alloy, metastable phase and nanocrystalline Material.
Low temperature ball grinding technique significantly reduces the dynamic recovery energy in powder deformation process due to its lower operating temperature Power.Particularly useful for making face-centred cubic structure material, such as:The high thermal stability nanocrystalline powder of aluminium, copper, nickel and its alloy.
The advantages of low temperature ball milling includes:(1) compared with conventional ball mill, due to lower operating temperature and and when short ball milling Between, the pollution of oxygen in air is greatly decreased;(2) lower operating temperature is conducive to broken toughness material cold welding product;(3) relatively low Operating temperature reduce the dynamic recovery ability of material, significantly reduce by powder grain size be milled to nanoscale when Between;(4) oxynitrides quantity and disperse degree in material can be improved in the environment of liquid nitrogen, improve the thermostabilization of material Property.
Invention content
The purpose of the present invention is to provide the device and method that a kind of oscillatory type deep cooling ball milling prepares nanocrystalline powder, use The method of oscillatory type ball milling combination liquid nitrogen refrigerating realizes low temperature ball milling, relies on the characteristics of vibrating low temperature ball milling itself, prepares one The high thermal stability nanocrystalline powder that kind granularity, morphology controllable, size distribution are concentrated.
Technical scheme is as follows:
A kind of equipment that oscillatory type deep cooling ball milling prepares nanocrystalline powder, the equipment include:Logical protective gas pipeline, logical liquid Nitrogen pipeline, pressure feedback line, temperature feedback circuit, pressure inside the tank and temperature control system, ball grinder, driving motor, main shaft, Eccentric wheel, spring and liquid nitrogen and protective gas source, concrete structure are as follows:
Ball grinder is connected to by logical protective gas pipeline, logical liquid nitrogen pipeline with liquid nitrogen and protective gas source respectively, described Valve is respectively set in logical protective gas pipeline, logical liquid nitrogen pipe road;Pressure feedback line, temperature feedback circuit one end be connected to ball Grinding jar, the other end of pressure feedback line are connected to the valve on logical protective gas pipeline, and the other end of temperature feedback circuit is connected to The valve of logical liquid nitrogen pipe road, setting pressure inside the tank and temperature control system on pressure feedback line, temperature feedback circuit, in tank Pressure and temperature control system are according to the pressure and temperature signal in ball grinder, control pressure feedback line, temperature feedback circuit The aperture of upper valve and keying;
Ball grinder is rigidly connected with main shaft, and main shaft is connect with driving motor, and eccentric wheel is arranged on main shaft and connects one end and consolidates Fixed spring.
Nitrogen interlayer is led in the shell setting of the equipment that the oscillatory type deep cooling ball milling prepares nanocrystalline powder, ball grinder, leads to Liquid nitrogen pipeline divides two-way, is connected in ball grinder all the way, and another way is connected in logical nitrogen interlayer.
The method that the oscillatory type deep cooling ball milling of the equipment prepares nanocrystalline powder, using oscillatory type ball milling combination liquid nitrogen system Cold method prepares nanocrystalline powder, and raw material granularity is 5~50 μm, the commercial gas-atomised powders of 0.5~5 μm of crystallite dimension;Ball It is as follows to grind parameter:The ball milling under liquid nitrogen atmosphere or protective gas atmosphere, ball milling temperature are adjusted in room temperature to -196 DEG C of ranges, ball milling 2~8mm of amplitude, vibration frequency 50Hz, ball material mass ratio (5~15):1,1~5h of Ball-milling Time.
The method that the oscillatory type deep cooling ball milling prepares nanocrystalline powder, by adjusting stainless steel abrading-ball size and process Controlling agent addition accurately controls the granularity by milling body.
The method that the oscillatory type deep cooling ball milling prepares nanocrystalline powder, can be in room temperature by adjusting liquid nitrogen flow Ball milling temperature is freely controlled within the scope of to -196 DEG C.
The method that the oscillatory type deep cooling ball milling prepares nanocrystalline powder, by adjusting eccentric wheel angle, quality and drive Dynamic power of motor control ball milling amplitude and vibration frequency.
The method that the oscillatory type deep cooling ball milling prepares nanocrystalline powder, ball grinder realize that perfusion liquid nitrogen is with ball in tank Mill, or lead in liquid nitrogen interlayer outside tank and fill liquid nitrogen refrigerating, and protective gas is filled in tank with ball milling, realize deep cooling ball milling gas Atmosphere freely controls.
Advantages of the present invention and advantageous effect are:
1, the present invention uses oscillatory type low temperature ball-grinding machine, the nanocrystalline aluminium powder of preparation to have higher thermal stability.
2, the present invention can be distributed with prepared sizes concentrate etc. the nanocrystalline aluminium powder of shaft-like, and accurately control the granularity model of powder It encloses (D50=15~500 μm).
3, the present invention can prepare thickness be 100~200nm two-dimensional slice at the nanocrystalline aluminium powder of shape.
Description of the drawings
Fig. 1 is oscillatory type deep cooling ball-grinding machine schematic diagram.In figure, 1 logical protective gas pipeline;2 logical liquid nitrogen pipelines;3 pressure Feedback line;4 temperature feedback circuits;5 pressure inside the tanks and temperature control system;6 ball grinders;7 driving motors;8 main shafts;9 is eccentric Wheel;10 springs.
Fig. 2 is the two-dimensional slice of ball milling preparation into shape morphology microstructure figure.Wherein, (b) figure be (a) figure enlarged drawing.
Fig. 3 is D50=400 μm of nanocrystalline powder shape appearance figure prepared by ball milling.
Fig. 4 is D50=100 μm of nanocrystalline powder shape appearance figure prepared by ball milling.
Fig. 5 is the organization chart of nanocrystalline powder.Wherein, the nanocrystalline aluminium powder body TEM diffraction that (a) is D50=400 μm Photo;(b) the nanocrystalline aluminium powder body TEM details in a play not acted out on stage, but told through dialogues photos for being D50=400 μm.
Specific implementation mode
As shown in Figure 1, the equipment that oscillatory type deep cooling ball milling of the present invention prepares nanocrystalline powder, by vibrating device, multi-functional Oscillatory type ball milling combination liquid nitrogen refrigerating is realized that low temperature ball milling, the equipment mainly wrap by ball grinder, external auxiliary control system composition It includes:Logical protective gas pipeline 1, logical liquid nitrogen pipeline 2, pressure feedback line 3, temperature feedback circuit 4, pressure inside the tank and temperature control System 5, ball grinder 6, driving motor 7, main shaft 8, eccentric wheel 9, spring 10 and liquid nitrogen and protective gas source etc., concrete structure is such as Under:
Ball grinder 6 is connected to by logical protective gas pipeline 1, logical liquid nitrogen pipeline 2 with liquid nitrogen and protective gas source respectively, in institute It states logical protective gas pipeline 1, valve is respectively set on logical liquid nitrogen pipeline 2;One end of pressure feedback line 3, temperature feedback circuit 4 It is connected to ball grinder 6, the other end of pressure feedback line 3 is connected to the valve on logical protective gas pipeline 1, temperature feedback circuit 4 The other end is connected to the valve on logical liquid nitrogen pipeline 2, and pressure inside the tank and temperature is arranged on pressure feedback line 3, temperature feedback circuit 4 Control system 5, pressure inside the tank and temperature control system 5 are according to the pressure and temperature signal in ball grinder 6, control pressure feedback line The aperture of valve and keying on road 3, temperature feedback circuit 4.
Ball grinder 6 is rigidly connected with main shaft 8, and main shaft 8 is connect with driving motor 7, and eccentric wheel 9 is arranged on main shaft 8;Spring 10 One end fix, the other end of spring 10 connects main shaft 8.
Nitrogen interlayer is led in the shell setting of ball grinder 6, and logical liquid nitrogen pipeline 2 divides two-way, is connected to all the way in ball grinder 6, another way It is connected in the logical nitrogen interlayer of ball grinder 6.
It is as follows that the present invention using above equipment prepares the adjustable technological parameter of nanocrystalline powder:Liquid nitrogen atmosphere or protection gas Ball milling under body atmosphere, ball milling temperature are adjusted in room temperature to -196 DEG C of ranges, ball milling 2~8mm of amplitude, vibration frequency 50Hz.Also, By adjusting Material quality of grinding balls, size and process control agent addition, ball material mass ratio and fill factor etc., can accurately control The high thermal stability manocrystalline powders that system is concentrated by the granularity of milling body, prepared sizes, morphology controllable, and size distribution.
In particular, the present invention can freely control ball milling temperature by adjusting liquid nitrogen flow within the scope of room temperature extremely -196 DEG C Degree;The present invention can control ball milling amplitude and vibration frequency by adjusting eccentric wheel angle, quality and driving motor power.This hair The bright liquid nitrogen that can be perfused in ball grinder is with ball milling, or liquid nitrogen refrigerating is filled in tank outside sandwich, and a level pressure is filled in tank The protective gas of power realizes freely controlling for milling atmosphere with ball milling.
In the following, being further elaborated on to the present invention by embodiment.
Embodiment 1
In the present embodiment, commercial aerosolization aluminium powder that ball milling initial grain size is about 1~5 μm.- 180 DEG C of ball milling temperature, Ball milling amplitude 5mm, vibration frequency 50Hz, Ball-milling Time 2 hours, using stainless steel abrading-ball, ball material mass ratio 10:1, it is added stearic Acid amount be abrasive material quality 2%, prepare thickness be 100~200nm two-dimensional slice at shape nanocrystalline powder, crystallite dimension is about 35nm。
Embodiment 2
In the present embodiment, commercial aerosolization aluminium powder that ball milling initial grain size is about 1~5 μm.- 180 DEG C of ball milling temperature, Ball milling amplitude 6mm, vibration frequency 50Hz, Ball-milling Time 4 hours, using stainless steel abrading-ball, ball material mass ratio 10:1, adjust abrading-ball Can be prepared after size size distribution concentrate, D50 accurately controlled in 15~500 μ ms etc. shaft-like nanocrystalline powder, Crystallite dimension is about 50nm.
Embodiment 3
In the present embodiment, commercial aerosolization aluminium powder that ball milling initial grain size is about 1~5 μm.- 180 DEG C of ball milling temperature, Ball milling amplitude 4mm, vibration frequency 50Hz, Ball-milling Time 2 hours, using stainless steel abrading-ball, ball material mass ratio 10:1, adjust abrading-ball Can be prepared after size size distribution concentrate, D50 accurately controlled in 15~500 μ ms etc. shaft-like Ultra-fine Grained powder, Crystallite dimension is about 200nm.
As shown in Fig. 2, the two-dimensional slice prepared using ball milling of the present invention understands powder at the SEM photograph of shape powder by figure (a) It is in micro-meter scale on two dimensions;Two-dimensional slice is about 100~200nm at the thickness of shape powder known to figure (b).
As shown in Figure 3, Figure 4, D50=400 μm and D50=100 μm of the nanocrystalline powder prepared using ball milling of the present invention SEM photograph, powder is in isometric bulk as seen from the figure, has good mobility and Pneumatic acceleration effect, and size distribution collection In.
As shown in figure 5, the TEM photos of the D50=400 μm of nanocrystalline powder prepared using ball milling of the present invention.It is powder to scheme (a) The TEM diffraction patterns of body are annular, are typical nanocrystalline structure diffraction patterns, and figure (b) is region TEM details in a play not acted out on stage, but told through dialogues photos, by The average grain size of powder is about 50nm known to photo.
Embodiment the result shows that, using oscillatory type ball-milling technology combination liquid nitrogen (liquid nitrogen) freeze realize oscillatory type low temperature ball milling Powder processed, is different from existing planetary, stirring type low temperature ball-grinding machine, and the ball milling principle of the equipment is crushed with vibration-extrusion, is rammed It actually leads, and can flexibly control milling atmosphere.It is thus possible to prepared in a short time by adjusting ball milling parameter granularity, Morphology controllable, and the nanocrystalline powder of the high thermal stability of size distribution concentration.It can be selected in protective gas in mechanical milling process The ball milling in liquid nitrogen atmosphere also may be selected to reduce the pollution of oxygen in ball milling in atmosphere, makes to contain Dispersed precipitate in by milling body Nitrogen oxides, enhance the stability of powder.

Claims (5)

1. a kind of oscillatory type deep cooling ball milling prepares the application of the equipment of nanocrystalline powder, it is characterised in that:The equipment includes:It is logical to protect Protect gas piping, logical liquid nitrogen pipeline, pressure feedback line, temperature feedback circuit, pressure inside the tank and temperature control system, ball milling Tank, driving motor, main shaft, eccentric wheel, spring and liquid nitrogen and protective gas source, concrete structure are as follows:
Ball grinder is connected to by logical protective gas pipeline, logical liquid nitrogen pipeline with liquid nitrogen and protective gas source respectively, in the logical guarantor Valve is respectively set in shield gas piping, logical liquid nitrogen pipe road;Pressure feedback line, temperature feedback circuit one end be connected to ball milling Tank, the other end of pressure feedback line are connected to the valve on logical protective gas pipeline, and the other end of temperature feedback circuit is connected to logical The valve of liquid nitrogen pipe road, setting pressure inside the tank and temperature control system, tank internal pressure on pressure feedback line, temperature feedback circuit Power and temperature control system are according to the pressure and temperature signal in ball grinder, on control pressure feedback line, temperature feedback circuit The aperture of valve and keying;
Ball grinder and main shaft are rigidly connected, and main shaft is connect with driving motor, setting eccentric wheel and to connect one end fixed on main shaft Spring;
Nitrogen interlayer is led in the shell setting of ball grinder, and logical liquid nitrogen pipeline divides two-way, is connected in ball grinder all the way, another way is connected to logical nitrogen In interlayer;
The method for preparing nanocrystalline powder using the oscillatory type deep cooling ball milling of the equipment, using oscillatory type ball milling combination liquid nitrogen system Cold method prepares nanocrystalline powder, and raw material granularity is 5~50 μm, the commercial gas-atomised powders of 0.5~5 μm of crystallite dimension;Ball It is as follows to grind parameter:The ball milling under liquid nitrogen atmosphere or protective gas atmosphere, ball milling temperature are adjusted in room temperature to -196 DEG C of ranges, ball milling 2~8mm of amplitude, vibration frequency 50Hz, ball material mass ratio (5~15):1,1~5h of Ball-milling Time.
2. oscillatory type deep cooling ball milling described in accordance with the claim 1 prepares the application of the equipment of nanocrystalline powder, which is characterized in that By adjusting stainless steel abrading-ball size and process control agent addition, the granularity by milling body is accurately controlled.
3. oscillatory type deep cooling ball milling described in accordance with the claim 1 prepares the application of the equipment of nanocrystalline powder, which is characterized in that Ball milling temperature can be freely controlled by adjusting liquid nitrogen flow within the scope of room temperature extremely -196 DEG C.
4. oscillatory type deep cooling ball milling described in accordance with the claim 1 prepares the application of the equipment of nanocrystalline powder, which is characterized in that By adjusting eccentric wheel angle, quality and driving motor power control ball milling amplitude and vibration frequency.
5. oscillatory type deep cooling ball milling described in accordance with the claim 1 prepares the application of the equipment of nanocrystalline powder, which is characterized in that Ball grinder realizes that perfusion liquid nitrogen is with ball milling in tank, or leads in liquid nitrogen interlayer outside tank and fill liquid nitrogen refrigerating, and guarantor is filled in tank Gas is protected with ball milling, realizes freely controlling for deep cooling milling atmosphere.
CN201611037672.5A 2016-11-23 2016-11-23 A kind of oscillatory type deep cooling ball milling prepares the device and method of nanocrystalline powder Active CN106623951B (en)

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CN108371996A (en) * 2018-05-16 2018-08-07 湖南行者环保科技有限公司 Ball milling equipment
CN111013795A (en) * 2019-12-31 2020-04-17 吉林市圣赢碳纤维制品科技有限公司 Superfine carbon fiber crushing process and crushing device
CN113998897B (en) * 2021-10-28 2023-11-24 杭州光学精密机械研究所 Equipment for rapidly synthesizing chalcogenide glass powder
CN114799183B (en) * 2022-03-18 2024-01-26 陕西智奇开物新材料有限公司 High-energy grinding machine and use method thereof

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