CN104232961A - High-strength high-hardness Cu-Cr composite material as well as preparation method and application thereof - Google Patents

High-strength high-hardness Cu-Cr composite material as well as preparation method and application thereof Download PDF

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CN104232961A
CN104232961A CN201410459746.9A CN201410459746A CN104232961A CN 104232961 A CN104232961 A CN 104232961A CN 201410459746 A CN201410459746 A CN 201410459746A CN 104232961 A CN104232961 A CN 104232961A
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康志新
方强
陈德馨
张俊逸
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South China University of Technology SCUT
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Abstract

本发明属于金属基复合材料制备技术领域,公开了一种高强高硬Cu-Cr复合材料及其制备方法和应用。该制备方法包括以下步骤:Cu粉和Cr粉作为原材料,将其中一种原材料置于高能行星式球磨机内进行预球磨处理,再加入另一种原材料和助磨剂进行混合球磨处理,球磨后粉体干燥后于放电等离子烧结炉内进行烧结致密化处理,得到高强高硬Cu-Cr复合材料。本发明以较低的增强相添加量(Cr含量可低至8at.%),得到高出粉率的高强高硬Cu-Cr复合材料,其力学性能优异,硬度达到250~330Hv,压缩屈服强度达到900~1000MPa,同时保持良好的塑性,压缩率达到8~25%,在结构领域具有广泛的应用前景。

The invention belongs to the technical field of metal matrix composite material preparation, and discloses a high-strength and high-hardness Cu-Cr composite material, a preparation method and application thereof. The preparation method comprises the following steps: Cu powder and Cr powder are used as raw materials, one of the raw materials is placed in a high-energy planetary ball mill for pre-ball milling, and another raw material and a grinding aid are added for mixed ball milling, and the powder after ball milling is After the body is dried, it is sintered and densified in a spark plasma sintering furnace to obtain a high-strength and high-hardness Cu-Cr composite material. In the present invention, the high-strength and high-hardness Cu-Cr composite material with high powder extraction rate is obtained with a relatively low addition amount of reinforcing phase (Cr content can be as low as 8at.%), and its mechanical properties are excellent, the hardness reaches 250-330Hv, and the compressive yield strength It can reach 900-1000MPa, while maintaining good plasticity, and the compressibility can reach 8-25%. It has broad application prospects in the field of structures.

Description

一种高强高硬Cu-Cr复合材料及其制备方法和应用A kind of high-strength and high-hardness Cu-Cr composite material and its preparation method and application

技术领域technical field

本发明属于金属基复合材料制备技术领域,特别涉及一种高强高硬Cu-Cr复合材料及其制备方法和应用。The invention belongs to the technical field of metal matrix composite material preparation, and in particular relates to a high-strength and high-hardness Cu-Cr composite material and a preparation method and application thereof.

背景技术Background technique

金属基复合材料由于相比相应金属基体材料,具有较高的力学性能同时保持一定的塑性,能够作为结构材料广泛应用于摩擦磨损、塑性成形加工及其它结构领域。近年来,研究人员在添加强化相制备金属基复合材料以提高金属材料力学性能方面展开了大量的研究。其中,所添加的增强相包括单质材料、碳化物、氧化物、硼化物以及不同种类强化相的混合物,所采用的制备方法有粉末冶金、挤压铸造、快速凝固、电弧熔炼、液态金属浸渗以及激光加工等。Compared with corresponding metal matrix materials, metal matrix composites have higher mechanical properties while maintaining certain plasticity, so they can be widely used as structural materials in friction and wear, plastic forming processing and other structural fields. In recent years, researchers have carried out a lot of research on adding strengthening phases to prepare metal matrix composites to improve the mechanical properties of metal materials. Among them, the added reinforcement phases include simple materials, carbides, oxides, borides, and mixtures of different types of reinforcement phases. The preparation methods used include powder metallurgy, squeeze casting, rapid solidification, arc melting, and liquid metal infiltration. and laser processing.

为了获得较高的力学性能,在制备金属基复合材料时,通常要采取一些措施,例如加入纳米尺度的增强相(尺寸小于100nm),以及添加较高含量的增强相(体积分数大于10%)(ChaS.I.,KimK.T.,ArshadS.N.,MoC.B.,HongS.H.,Advanced Materials,2005,17(11),1377-1381.)(DaoushW.M.,LimB.K.,MoC.B.,NamD.H.,HongS.H.,Materials Science and Engineering:A,2009,513-514,247-253.)。纳米增强相具有较高的强化效率,但其制备成本高,不利于大规模工业生产。而添加较高含量的增强相在提高生产成本的同时,也会恶化材料的塑性及其他物理性能。因而选用经济实用的原材料、添加较少量的增强相同时利用简单高效的方法制备力学性能优良并能大规模生产和有效应用到实际生活中的金属基复合材料,是本发明旨在解决的问题。In order to obtain higher mechanical properties, some measures are usually taken when preparing metal matrix composites, such as adding a nanoscale reinforcing phase (size less than 100nm), and adding a higher content of reinforcing phase (volume fraction greater than 10%) (ChaS.I., KimK.T., ArshadS.N., MoC.B., HongS.H., Advanced Materials, 2005, 17(11), 1377-1381.) (DaoushW.M., LimB.K ., MoC.B., NamD.H., HongS.H., Materials Science and Engineering: A, 2009, 513-514, 247-253.). The nano-reinforced phase has high strengthening efficiency, but its preparation cost is high, which is not conducive to large-scale industrial production. Adding a higher content of reinforcing phase will not only increase the production cost, but also deteriorate the plasticity and other physical properties of the material. Therefore, choosing economical and practical raw materials, adding a small amount of reinforcement, and using a simple and efficient method to prepare metal matrix composites with excellent mechanical properties, large-scale production and effective application in real life are the problems that the present invention aims to solve. .

发明内容Contents of the invention

为了克服上述现有技术的缺点与不足,本发明的首要目的在于提供一种高强高硬Cu-Cr复合材料的制备方法,该制备方法过程易于实现,适于工业化规模生产。In order to overcome the shortcomings and deficiencies of the above-mentioned prior art, the primary purpose of the present invention is to provide a method for preparing a high-strength and high-hardness Cu-Cr composite material, which is easy to implement and suitable for industrial scale production.

本发明另一目的在于提供上述方法制备的高强高硬Cu-Cr复合材料。所得的Cu-Cr复合材料具有优异的力学性能,同时保持较高的塑性。Another object of the present invention is to provide the high-strength and high-hardness Cu-Cr composite material prepared by the above method. The resulting Cu-Cr composites exhibit excellent mechanical properties while maintaining high plasticity.

本发明再一目的在于提供上述高强高硬Cu-Cr复合材料在结构领域中的应用。Another object of the present invention is to provide the application of the above-mentioned high-strength and high-hardness Cu-Cr composite material in the structural field.

本发明的目的通过下述方案实现:The object of the present invention is achieved through the following solutions:

一种高强高硬Cu-Cr复合材料的制备方法,包括以下步骤:Cu粉和Cr粉作为原材料,将其中一种原材料置于高能行星式球磨机内进行预球磨处理,再加入另一种原材料和助磨剂进行混合球磨处理,球磨后粉体干燥后于放电等离子烧结炉内进行烧结致密化处理,得到高强高硬Cu-Cr复合材料。A method for preparing a high-strength and high-hardness Cu-Cr composite material, comprising the following steps: Cu powder and Cr powder are used as raw materials, one of the raw materials is placed in a high-energy planetary ball mill for pre-milling treatment, and then another raw material and The grinding aid is mixed and ball-milled, and after the ball-milling, the powder is dried and then sintered and densified in a discharge plasma sintering furnace to obtain a high-strength and high-hardness Cu-Cr composite material.

所述原材料中,Cr的含量为总量原子百分数的8~10%,优选为8at.%。本发明中只需添加低至8at.%的Cr作为增强相,即可获得高强高硬的力学性能优异的复合材料,且由于添加的增强相含量低,又可保持复合材料良好的韧性,使得到的复合材料能更广泛地适用于众多领域。In the raw materials, the content of Cr is 8-10 atomic percent of the total amount, preferably 8 at.%. In the present invention, it is only necessary to add as low as 8 at.% Cr as a reinforcing phase to obtain a composite material with high strength and high hardness and excellent mechanical properties, and because the content of the added reinforcing phase is low, the good toughness of the composite material can be maintained, so that The obtained composite materials can be more widely used in many fields.

所述的助磨剂优选为无水乙醇。所用助磨剂的量为原材料质量的70~90%。Described grinding aid is preferably dehydrated alcohol. The amount of the grinding aid used is 70-90% of the mass of the raw material.

优选地,当选用Cu粉进行预球磨处理时,加入助磨剂一起球磨。优选加入Cu粉质量70~90%的助磨剂,更优选为80wt%,并于预球磨后进行干燥除去助磨剂后再进行后续处理。Preferably, when Cu powder is selected for pre-ball milling treatment, a grinding aid is added for ball milling together. It is preferable to add a grinding aid with a mass of 70-90% of Cu powder, more preferably 80 wt%, and after pre-ball milling, dry to remove the grinding aid before subsequent treatment.

所述预球磨处理的时间优选为15~25h。The time for the pre-milling treatment is preferably 15-25 hours.

所述混合球磨处理的时间优选为90~110h。The mixing and ball milling treatment time is preferably 90-110 hours.

优选地,上述制备方法中球磨所用磨球的直径分别为15、10和6mm,对应质量比为1:3:1,球料比为10:1,球磨机转速为226rpm。所用的球磨罐和磨球优选为不锈钢材质。本发明所述预球磨处理和混合球磨处理的工艺参数相同如上所述。Preferably, the diameters of the balls used in the ball milling in the above preparation method are 15, 10 and 6mm respectively, the corresponding mass ratio is 1:3:1, the ball-to-material ratio is 10:1, and the speed of the ball mill is 226rpm. The used ball mill jars and balls are preferably made of stainless steel. The process parameters of the pre-ball milling treatment and the mixed ball milling treatment in the present invention are the same as above.

优选地,所述烧结致密化处理的工艺条件为烧结压力为30~40MPa,烧结温度为650~800℃,保温时间为6~10min。Preferably, the process conditions of the sintering densification treatment are sintering pressure of 30-40 MPa, sintering temperature of 650-800° C., and holding time of 6-10 minutes.

上述本发明制备方法过程中,所述的干燥均优选在真空干燥箱内50~60℃温度下干燥20~30h。In the process of the above-mentioned preparation method of the present invention, the drying is preferably carried out in a vacuum oven at a temperature of 50-60° C. for 20-30 hours.

优选地,所述预球磨处理后的粉体可先进行上述干燥后再重新投入球磨机中与其他物料进行后续处理。Preferably, the powder after the pre-ball milling treatment can be dried first and then put into the ball mill for subsequent treatment with other materials.

为了更好地实现本发明,所用原材料Cu粉和Cr粉的纯度均不小于99%,粉末粒度均不大于75μm。In order to better realize the present invention, the purity of the used raw materials Cu powder and Cr powder is not less than 99%, and the particle size of the powder is not more than 75 μm.

为了更好地实现本发明,球磨过程优选均在惰性气体保护氛围下进行,更优选在氩气气氛保护下进行。In order to better realize the present invention, the ball milling process is preferably carried out under an inert gas atmosphere, more preferably under an argon atmosphere.

具体地,本发明的高强高硬Cu-Cr复合材料的制备方法,包括以下步骤:Specifically, the preparation method of the high-strength and high-hardness Cu-Cr composite material of the present invention comprises the following steps:

方法一:称取Cu粉(纯度≥99%,粉末粒度≤75μm)和无水乙醇助磨剂置于高能行星式球磨机内,在氩气气氛保护下预球磨处理15~25h,干燥后与Cr粉(纯度≥99%,粉末粒度≤75μm)以及无水乙醇助磨剂混合,加入高能行星式球磨机内,并在氩气气氛保护下混合球磨处理90~110h,得到复合粉体,干燥后在放电等离子烧结炉内进行烧结致密化处理,得到高强高硬Cu-Cr复合材料。Method 1: Weigh Cu powder (purity ≥ 99%, powder particle size ≤ 75 μm) and absolute ethanol grinding aid, place it in a high-energy planetary ball mill, pre-ball-mill it for 15-25 hours under the protection of an argon atmosphere, and dry it with Cr Powder (purity ≥ 99%, powder particle size ≤ 75 μm) and anhydrous ethanol grinding aid are mixed, added to a high-energy planetary ball mill, and mixed and ball-milled for 90-110 hours under the protection of an argon atmosphere to obtain a composite powder. After drying, the The sintering and densification treatment is carried out in a spark plasma sintering furnace to obtain a high-strength and high-hardness Cu-Cr composite material.

其中,球磨罐和磨球材质均为不锈钢,所用磨球直径分别为15、10和6mm,对应质量比为1:3:1,球料比为10:1,球磨机转速为226rpm,无水乙醇质量为粉体质量的70~90%,Cr粉在混合粉体中所占原子百分比为8%,所述干燥均在真空干燥箱内50~60℃温度下干燥20~30h,烧结压力为30~40MPa,烧结温度为650~800℃,保温时间为6~10min。Among them, the materials of the ball mill jar and the balls are all stainless steel, the diameters of the balls used are 15, 10 and 6mm respectively, the corresponding mass ratio is 1:3:1, the ball-to-material ratio is 10:1, the speed of the ball mill is 226rpm, absolute ethanol The mass is 70-90% of the mass of the powder, and the atomic percentage of Cr powder in the mixed powder is 8%. The drying is all dried in a vacuum drying oven at a temperature of 50-60°C for 20-30h, and the sintering pressure is 30 ~40MPa, the sintering temperature is 650~800℃, and the holding time is 6~10min.

方法二:称取Cr粉(纯度≥99%,粉末粒度≤75μm)置于高能行星式球磨机内,在氩气气氛保护下预球磨处理15~25h,然后将预球磨的Cr粉与Cu粉(纯度≥99%,粉末粒度≤75μm)以及无水乙醇助磨剂混合后,加入高能行星式球磨机内,在氩气气氛保护下混合球磨处理90~110h,得到复合粉体,干燥后在放电等离子烧结炉内进行烧结致密化处理,得到高强高硬Cu-Cr复合材料。Method 2: Weigh Cr powder (purity ≥ 99%, powder particle size ≤ 75 μm) and place it in a high-energy planetary ball mill, pre-ball-mill it for 15-25 hours under the protection of an argon atmosphere, and then mix the pre-milled Cr powder with Cu powder ( Purity ≥ 99%, powder particle size ≤ 75μm) and anhydrous ethanol grinding aid are mixed, put into a high-energy planetary ball mill, mixed and ball milled for 90-110 hours under the protection of argon atmosphere, and the composite powder is obtained. The sintering and densification treatment is carried out in the sintering furnace to obtain a high-strength and high-hardness Cu-Cr composite material.

其中,球磨罐和磨球材质均为不锈钢,所用磨球直径分别为15、10和6mm,对应质量比为1:3:1,球料比为10:1,球磨机转速为226rpm,无水乙醇质量为粉体质量的70~90%,Cr粉在混合粉体中所占原子百分比为8%,所述干燥均在真空干燥箱内50~60℃温度下干燥20~30h,烧结压力为30~40MPa,烧结温度为650~800℃,保温时间为6~10min。Among them, the materials of the ball mill jar and the balls are all stainless steel, the diameters of the balls used are 15, 10 and 6mm respectively, the corresponding mass ratio is 1:3:1, the ball-to-material ratio is 10:1, the speed of the ball mill is 226rpm, absolute ethanol The mass is 70-90% of the mass of the powder, and the atomic percentage of Cr powder in the mixed powder is 8%. The drying is all dried in a vacuum drying oven at a temperature of 50-60°C for 20-30h, and the sintering pressure is 30 ~40MPa, the sintering temperature is 650~800℃, and the holding time is 6~10min.

上述本发明方法制备得到的高强高硬Cu-Cr复合材料纯度高、力学性能优异,同时保持较高的塑性,能够作为结构材料广泛应用于摩擦磨损、塑性成形加工及其它结构领域。The high-strength and high-hardness Cu-Cr composite material prepared by the method of the present invention has high purity and excellent mechanical properties while maintaining high plasticity, and can be widely used as a structural material in friction and wear, plastic forming processing and other structural fields.

本发明的制备方法可制备得到增强相细小弥散分布、纯度高的复合材料,且本发明制备方法的原材料利用率高,工艺简单,操作方便,可大规模工业化生产。The preparation method of the invention can prepare a composite material with a fine dispersion distribution of the reinforcing phase and high purity, and the preparation method of the invention has high raw material utilization rate, simple process, convenient operation and large-scale industrial production.

本发明的机理为:Mechanism of the present invention is:

本发明结合纯粉体球磨、混合粉体球磨以及放电等离子烧结技术,该发明方法采用价格低廉的原材料,结合纯粉体预球磨、混合粉体球磨以及放电等离子烧结技术,以较低的增强相添加量(Cr含量可低至8at.%,8.14vol.%),即获得力学性能优异,同时保持良好塑性的高强高硬Cu-Cr复合材料。The present invention combines pure powder ball milling, mixed powder ball milling and discharge plasma sintering technologies. The inventive method uses low-cost raw materials and combines pure powder pre-ball milling, mixed powder ball milling and discharge plasma sintering technologies to achieve a lower reinforcing phase The addition amount (Cr content can be as low as 8at.%, 8.14vol.%) can obtain a high-strength and high-hardness Cu-Cr composite material with excellent mechanical properties and good plasticity.

本发明相对于现有技术,具有如下的优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:

1、本发明方法制备过程中添加大量无水乙醇作为助磨剂,使混合粉末处以湿磨状态,有效减缓粉体在球磨过程中的团聚和粘结现象,且对粉体污染的程度较低,此外,相比干磨以及仅添加较少含量的助磨剂,湿磨还能确保获得高出粉率的粉末。1. In the preparation process of the method of the present invention, a large amount of absolute ethanol is added as a grinding aid, so that the mixed powder is in a wet grinding state, effectively slowing down the agglomeration and bonding of the powder during the ball milling process, and the degree of pollution to the powder is low , In addition, compared to dry grinding and only adding a small amount of grinding aids, wet grinding can also ensure a high powder extraction rate.

2、本发明采用高能球磨工艺制备粉体,该工艺通过磨球对粉体的反复碰撞和研磨作用,使粉体经历反复冷焊合和破碎,从而达到细化、均匀混合以及合金化的作用。利用高能球磨先对其中一种原材料粉体进行预球磨处理,磨球对粉体不断的碰撞作用使粉体内部位错等缺陷密度增加,并促进晶粒的细化,能够获得晶粒尺寸细小的硬化粉末,在后续的混合球磨中,有利于获得较小晶粒尺寸的粉末,同时实现增强相细小弥散分布于基体中,最终获得更好的力学性能。采用高能球磨制备粉末,不需要昂贵的设备,工艺简单,操作简便,制备过程中无废水、废气和废渣的产生,符合环保节能的要求。此外,由于采用了密封性好的真空罐,同时通入氩气进行气氛保护,因而能够有效防止粉体在球磨过程中的氧化现象,从而确保制粉质量。2. The present invention adopts the high-energy ball milling process to prepare the powder. This process makes the powder undergo repeated cold welding and crushing through the repeated collision and grinding action of the ball on the powder, so as to achieve the effects of refinement, uniform mixing and alloying . Use high-energy ball milling to pre-mill one of the raw material powders. The continuous impact of the balls on the powder will increase the density of defects such as dislocations in the powder, and promote the refinement of the grains, and the fine grain size can be obtained. The hardened powder, in the subsequent mixed ball milling, is beneficial to obtain the powder with smaller grain size, and at the same time realize the fine dispersion of the reinforcing phase in the matrix, and finally obtain better mechanical properties. The preparation of powder by high-energy ball milling does not require expensive equipment, the process is simple, the operation is simple, and there is no waste water, waste gas and waste residue during the preparation process, which meets the requirements of environmental protection and energy saving. In addition, due to the use of a well-sealed vacuum tank and the introduction of argon gas for atmosphere protection, it can effectively prevent the oxidation of the powder during the ball milling process, thereby ensuring the quality of the powder.

3、本发明采用放电等离子烧结技术对复合粉体进行烧结致密化处理,该技术是利用外加脉冲强电流形成的电场清洁粉末颗粒表面氧化物和吸附的气体,从而净化及活化材料,并在较低压力下利用强电流短时加热粉体进行烧结致密,能够以较低的温度和较短的时间制备高质量的烧结体。利用放电等离子烧结工艺进行烧结,其特点是操作简单、烧结温度低、升温速度快、烧结时间短、单件能耗低、烧结体致密度高且晶粒细小,是一种近净成形及绿色制备技术。3. The present invention uses discharge plasma sintering technology to sinter and densify composite powders. This technology uses an electric field formed by an external pulsed strong current to clean the oxides and adsorbed gases on the surface of the powder particles, thereby purifying and activating the material. Under low pressure, high current is used to heat the powder for a short time to sinter and compact, and high-quality sintered body can be prepared at lower temperature and shorter time. The spark plasma sintering process is used for sintering, which is characterized by simple operation, low sintering temperature, fast heating rate, short sintering time, low energy consumption per piece, high density of sintered body and fine grains, which is a near net shape and green Preparation technology.

4、本发明采用相对廉价原料制备金属基复合材料,其力学性能优异,硬度达到250~330Hv,压缩屈服强度达到900~1000MPa,同时保持良好的塑性,压缩率达到8~25%,所制备的复合材料在结构领域具有广泛的应用前景。4. The present invention adopts relatively cheap raw materials to prepare metal matrix composites, which have excellent mechanical properties, with a hardness of 250-330Hv, a compressive yield strength of 900-1000MPa, good plasticity, and a compressibility of 8-25%. Composite materials have broad application prospects in the structural field.

附图说明Description of drawings

图1为本发明实施例1中得到Cu-Cr复合材料的显微组织。Fig. 1 is the microstructure of the Cu-Cr composite material obtained in Example 1 of the present invention.

图2为本发明实施例2中得到Cu-Cr复合材料的显微组织(含局部放大图)。Fig. 2 is the microstructure of the Cu-Cr composite material obtained in Example 2 of the present invention (including a partially enlarged view).

图3为对比实施例中烧结Cu-Cr复合材料的显微组织。Fig. 3 is the microstructure of the sintered Cu-Cr composite material in the comparative example.

图4为本发明实施例1中试样X射线衍射图谱。Fig. 4 is the X-ray diffraction pattern of the sample in Example 1 of the present invention.

图5为本发明实施例2中试样X射线衍射图谱。Fig. 5 is the X-ray diffraction spectrum of the sample in Example 2 of the present invention.

图6为本发明实施例1~4以及对比实施例中烧结Cu-Cr复合材料的室温压缩应力应变曲线,其中1~4对应实施例1~4,5为对比实施例。6 is the room temperature compressive stress-strain curves of sintered Cu-Cr composite materials in Examples 1-4 of the present invention and comparative examples, wherein 1-4 correspond to Examples 1-4, and 5 is a comparative example.

具体实施方式Detailed ways

下面结合实施例和附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below with reference to the examples and drawings, but the implementation of the present invention is not limited thereto.

实施例1Example 1

步骤一:预球磨Cu粉Step 1: Pre-milling Cu powder

准确称量Cu粉(纯度≥99%,粉末粒度≤75μm)500g,无水乙醇400g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨20h为止。完成球磨后,停机冷却球磨罐,并取出Cu粉,置于真空干燥箱内,抽真空,设置温度为50℃,保持24h,获得干燥的预球磨处理Cu粉。Accurately weigh 500g of Cu powder (purity ≥ 99%, powder particle size ≤ 75μm), 400g of absolute ethanol, place in a 4L stainless steel ball mill jar, and add stainless steel grinding balls, the ball-to-material ratio is 10:1, and the diameters of the grinding balls are respectively 15, 10 and 6mm, the corresponding mass ratio is 1:3:1, after the ball mill tank is sealed, vacuumize first, then pass argon, and repeat the operation twice in a row, so that the ball milling process is in an argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then stop temporarily for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 20 hours. After the ball milling is completed, stop the machine to cool the ball milling tank, take out the Cu powder, place it in a vacuum drying oven, vacuumize, set the temperature at 50°C, and keep it for 24 hours to obtain dry pre-milling Cu powder.

步骤二:混合球磨Cu粉和Cr粉Step 2: Mix and ball mill Cu powder and Cr powder

准确称量预球磨Cu粉466.8g,Cr粉(纯度≥99%,粉末粒度≤75μm)33.2g,无水乙醇400g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨100h为止。完成球磨后,停机冷却球磨罐,并取出混合粉体,置于真空干燥箱内,抽真空,设置温度为50℃,保持24h,获得干燥的复合粉体。Accurately weigh 466.8g of pre-milled Cu powder, 33.2g of Cr powder (purity ≥ 99%, powder particle size ≤ 75μm), 400g of absolute ethanol, and place them in a 4L stainless steel ball mill jar, and add stainless steel grinding balls. The ball-to-material ratio is 10 :1, the diameters of the balls are 15, 10 and 6 mm respectively, and the corresponding mass ratio is 1:3:1. After the ball mill pot is sealed, first vacuumize, then pass through argon, and repeat the operation twice continuously, so that the ball mill process is at Argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then temporarily stop for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 100 hours. After the ball milling is completed, stop the machine to cool the ball milling tank, take out the mixed powder, place it in a vacuum drying oven, vacuumize, set the temperature at 50°C, and keep it for 24 hours to obtain a dry composite powder.

步骤三:烧结复合粉体Step 3: Sintering composite powder

准确称量复合粉体16.7g置于内径为20.4mm的石墨模具中,其中粉体与模具内壁之间垫一层0.2mm厚的石墨纸,以便于脱模。随后将模具套上石墨保温圈,并置于放电等离子烧结炉内,抽真空30min后开始烧结。设置3min内温度升至100℃,随后以100℃/min的速度升温,升至700℃,接着3min内将温度升至750℃,并在该温度下保温8min,全程保持压力为30MPa,保温8min之后炉冷至室温,并取出试样,得到高强高硬Cu-Cr复合材料。Accurately weigh 16.7g of the composite powder and place it in a graphite mold with an inner diameter of 20.4mm. A layer of graphite paper with a thickness of 0.2mm is placed between the powder and the inner wall of the mold to facilitate demoulding. Then put the mold on the graphite insulation ring, and put it in the spark plasma sintering furnace, and start sintering after evacuating for 30 minutes. Set the temperature to rise to 100°C within 3 minutes, then raise the temperature at a rate of 100°C/min to 700°C, then raise the temperature to 750°C within 3 minutes, and keep it at this temperature for 8 minutes, keep the pressure at 30MPa throughout the process, and keep it for 8 minutes Afterwards, the furnace was cooled to room temperature, and the sample was taken out to obtain a high-strength and high-hardness Cu-Cr composite material.

实施例2Example 2

步骤一:预球磨Cr粉Step 1: Pre-milling Cr powder

准确称量Cr粉(纯度≥99%,粉末粒度≤75μm)500g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨20h为止。完成球磨后,停机冷却球磨罐,获得预球磨处理Cr粉。Accurately weigh 500 g of Cr powder (purity ≥ 99%, powder particle size ≤ 75 μm), place it in a 4L stainless steel ball mill jar, and add stainless steel grinding balls, the ball-to-material ratio is 10:1, and the diameters of the grinding balls are 15, 10 and 6 mm respectively , corresponding to a mass ratio of 1:3:1, after sealing the ball mill tank, first vacuumize, then pass through argon, and repeat the operation twice in a row, so that the ball milling process is in an argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then stop temporarily for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 20 hours. After finishing the ball milling, stop the machine to cool down the ball milling tank to obtain pre-milling Cr powder.

步骤二:混合球磨Cu粉和Cr粉Step 2: Mix and ball mill Cu powder and Cr powder

准确称量Cu粉(纯度≥99%,粉末粒度≤75μm)466.8g,预球磨Cr粉33.2g,无水乙醇400g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨100h为止。完成球磨后,停机冷却球磨罐,并取出混合粉体,置于真空干燥箱内,抽真空,设置温度为50℃,保持24h,获得干燥的复合粉体。Accurately weigh 466.8g of Cu powder (purity ≥ 99%, powder particle size ≤ 75μm), pre-ball mill Cr powder 33.2g, absolute ethanol 400g, place in a 4L stainless steel ball mill jar, and add stainless steel balls, the ball-to-material ratio is 10 :1, the diameters of the balls are 15, 10 and 6 mm respectively, and the corresponding mass ratio is 1:3:1. After the ball mill pot is sealed, first vacuumize, then pass through argon, and repeat the operation twice continuously, so that the ball mill process is at Argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then temporarily stop for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 100 hours. After the ball milling is completed, stop the machine to cool the ball milling tank, take out the mixed powder, place it in a vacuum drying oven, vacuumize, set the temperature at 50°C, and keep it for 24 hours to obtain a dry composite powder.

步骤三:烧结复合粉体Step 3: Sintering composite powder

准确称量复合粉体16.7g置于内径为20.4mm的石墨模具中,其中粉体与模具内壁之间垫一层0.2mm厚的石墨纸,以便于脱模。随后将模具套上石墨保温圈,并置于放电等离子烧结炉内,抽真空30min后开始烧结。设置3min内温度升至100℃,随后以100℃/min的速度升温,升至700℃,接着3min内将温度升至750℃,并在该温度下保温8min,全程保持压力为30MPa,在保温8min之后炉冷至室温,并取出试样,得到高强高硬的Cu-Cr复合材料。Accurately weigh 16.7g of the composite powder and place it in a graphite mold with an inner diameter of 20.4mm. A layer of graphite paper with a thickness of 0.2mm is placed between the powder and the inner wall of the mold to facilitate demoulding. Then put the mold on the graphite insulation ring, and put it in the spark plasma sintering furnace, and start sintering after evacuating for 30 minutes. Set the temperature to rise to 100°C within 3 minutes, then raise the temperature at a rate of 100°C/min to 700°C, then raise the temperature to 750°C within 3 minutes, and keep it at this temperature for 8 minutes, keeping the pressure at 30MPa throughout the process. After 8 minutes, the furnace was cooled to room temperature, and the sample was taken out to obtain a high-strength and high-hardness Cu-Cr composite material.

实施例3Example 3

步骤一:预球磨Cr粉Step 1: Pre-milling Cr powder

准确称量Cr粉(纯度≥99%,粉末粒度≤75μm)500g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨20h为止。完成球磨后,停机冷却球磨罐,获得预球磨处理Cr粉。Accurately weigh 500 g of Cr powder (purity ≥ 99%, powder particle size ≤ 75 μm), place it in a 4L stainless steel ball mill jar, and add stainless steel grinding balls, the ball-to-material ratio is 10:1, and the diameters of the grinding balls are 15, 10 and 6 mm respectively , corresponding to a mass ratio of 1:3:1, after sealing the ball mill tank, first vacuumize, then pass through argon, and repeat the operation twice in a row, so that the ball milling process is in an argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then stop temporarily for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 20 hours. After finishing the ball milling, stop the machine to cool down the ball milling tank to obtain pre-milling Cr powder.

步骤二:混合球磨Cu粉和Cr粉Step 2: Mix and ball mill Cu powder and Cr powder

准确称量Cu粉(纯度≥99%,粉末粒度≤75μm)466.8g,预球磨Cr粉33.2g,无水乙醇400g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨100h为止。完成球磨后,停机冷却球磨罐,并取出混合粉体,置于真空干燥箱内,抽真空,设置温度为50℃,保持24h,获得干燥的复合粉体。Accurately weigh 466.8g of Cu powder (purity ≥ 99%, powder particle size ≤ 75μm), pre-ball mill Cr powder 33.2g, absolute ethanol 400g, place in a 4L stainless steel ball mill jar, and add stainless steel balls, the ball-to-material ratio is 10 :1, the diameters of the balls are 15, 10 and 6 mm respectively, and the corresponding mass ratio is 1:3:1. After the ball mill pot is sealed, first vacuumize, then pass through argon, and repeat the operation twice continuously, so that the ball mill process is at Argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then temporarily stop for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 100 hours. After the ball milling is completed, stop the machine to cool the ball milling tank, take out the mixed powder, place it in a vacuum drying oven, vacuumize, set the temperature at 50°C, and keep it for 24 hours to obtain a dry composite powder.

步骤三:烧结复合粉体Step 3: Sintering composite powder

准确称量复合粉体16.7g置于内径为20.4mm的石墨模具中,其中粉体与模具内壁之间垫一层0.2mm厚的石墨纸,以便于脱模。随后将模具套上石墨保温圈,并置于放电等离子烧结炉内,抽真空30min后开始烧结。设置3min内温度升至100℃,随后以100℃/min的速度升温,升至600℃,接着3min内将温度升至650℃,并在该温度下保温8min,全程保持压力为30MPa,在保温8min之后炉冷至室温,并取出试样,得到高强高硬Cu-Cr复合材料。Accurately weigh 16.7g of the composite powder and place it in a graphite mold with an inner diameter of 20.4mm. A layer of graphite paper with a thickness of 0.2mm is placed between the powder and the inner wall of the mold to facilitate demoulding. Then put the mold on the graphite insulation ring, and put it in the spark plasma sintering furnace, and start sintering after evacuating for 30 minutes. Set the temperature to rise to 100°C within 3 minutes, then raise the temperature at a rate of 100°C/min to 600°C, then raise the temperature to 650°C within 3 minutes, and keep it at this temperature for 8 minutes, keeping the pressure at 30MPa throughout the process. After 8 minutes, the furnace was cooled to room temperature, and the sample was taken out to obtain a high-strength and high-hardness Cu-Cr composite material.

实施例4Example 4

步骤一:预球磨Cr粉Step 1: Pre-milling Cr powder

准确称量Cr粉(纯度≥99%,粉末粒度≤75μm)500g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨20h为止。完成球磨后,停机冷却球磨罐,获得预球磨处理Cr粉。Accurately weigh 500 g of Cr powder (purity ≥ 99%, powder particle size ≤ 75 μm), place it in a 4L stainless steel ball mill jar, and add stainless steel grinding balls, the ball-to-material ratio is 10:1, and the diameters of the grinding balls are 15, 10 and 6 mm respectively , corresponding to a mass ratio of 1:3:1, after sealing the ball mill tank, first vacuumize, then pass through argon, and repeat the operation twice in a row, so that the ball milling process is in an argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then stop temporarily for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 20 hours. After finishing the ball milling, stop the machine to cool down the ball milling tank to obtain pre-milling Cr powder.

步骤二:混合球磨Cu粉和Cr粉Step 2: Mix and ball mill Cu powder and Cr powder

准确称量Cu粉(纯度≥99%,粉末粒度≤75μm)466.8g,预球磨Cr粉33.2g,无水乙醇400g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨100h为止。完成球磨后,停机冷却球磨罐,并取出混合粉体,置于真空干燥箱内,抽真空,设置温度为50℃,保持24h,获得干燥的复合粉体。Accurately weigh 466.8g of Cu powder (purity ≥ 99%, powder particle size ≤ 75μm), pre-ball mill Cr powder 33.2g, absolute ethanol 400g, place in a 4L stainless steel ball mill jar, and add stainless steel balls, the ball-to-material ratio is 10 :1, the diameters of the balls are 15, 10 and 6 mm respectively, and the corresponding mass ratio is 1:3:1. After the ball mill pot is sealed, first vacuumize, then pass through argon, and repeat the operation twice continuously, so that the ball mill process is at Argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then temporarily stop for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 100 hours. After the ball milling is completed, stop the machine to cool the ball milling tank, take out the mixed powder, place it in a vacuum drying oven, vacuumize, set the temperature at 50°C, and keep it for 24 hours to obtain a dry composite powder.

步骤三:烧结复合粉体Step 3: Sintering composite powder

准确称量复合粉体16.7g置于内径为20.4mm的石墨模具中,其中粉体与模具内壁之间垫一层0.2mm厚的石墨纸,以便于脱模。随后将模具套上石墨保温圈,并置于放电等离子烧结炉内,抽真空30min后开始烧结。设置3min内温度升至60℃,随后以100℃/min的速度升温,升至760℃,接着3min内将温度升至800℃,并在该温度下保温8min,全程保持压力为40MPa,在保温8min之后炉冷至室温,并取出试样,得到高硬高硬Cu-Cr复合材料。Accurately weigh 16.7g of the composite powder and place it in a graphite mold with an inner diameter of 20.4mm. A layer of graphite paper with a thickness of 0.2mm is placed between the powder and the inner wall of the mold to facilitate demoulding. Then put the mold on the graphite insulation ring, and put it in the spark plasma sintering furnace, and start sintering after evacuating for 30 minutes. Set the temperature to rise to 60°C within 3 minutes, then raise the temperature at a rate of 100°C/min to 760°C, then raise the temperature to 800°C within 3 minutes, and keep it at this temperature for 8 minutes, keeping the pressure at 40MPa throughout the process. After 8 minutes, the furnace was cooled to room temperature, and the sample was taken out to obtain a high-hardness Cu-Cr composite material.

对比实施例comparative example

步骤一:混合球磨Cu粉和Cr粉Step 1: Mix and ball mill Cu powder and Cr powder

准确称量Cu粉(纯度≥99%,粉末粒度≤75μm)466.8g,Cr粉(纯度≥99%,粉末粒度≤75μm)33.2g,无水乙醇400g,置于4L不锈钢球磨罐内,并加入不锈钢磨球,球料比为10:1,磨球直径分别为15、10和6mm,对应质量比为1:3:1,将球磨罐密封后,先抽真空,再通氩气,并连续重复操作两次,使球磨过程处于氩气保护气氛中。设置球磨机转速为226rpm。为了防止球磨过程中温度过高,设置球磨机正向转动30min后暂时停机30min,随后反向转动30min,如此交替进行,每球磨5h完全停机冷却,直到球磨100h为止。完成球磨后,停机冷却球磨罐,并取出混合粉体,置于真空干燥箱内,抽真空,设置温度为50℃,保持24h,获得干燥的复合粉体。Accurately weigh 466.8g of Cu powder (purity ≥ 99%, powder particle size ≤ 75 μm), 33.2 g of Cr powder (purity ≥ 99%, powder particle size ≤ 75 μm), 400 g of absolute ethanol, place in a 4L stainless steel ball mill jar, and add Stainless steel grinding balls, the ball-to-material ratio is 10:1, the diameters of the grinding balls are 15, 10 and 6mm respectively, and the corresponding mass ratio is 1:3:1. After the ball mill tank is sealed, vacuumize first, then argon, and continuously Repeat the operation twice to keep the ball milling process in an argon protective atmosphere. Set the rotational speed of the ball mill to 226rpm. In order to prevent the temperature from being too high during the ball milling process, set the ball mill to run forward for 30 minutes, then temporarily stop for 30 minutes, and then turn it in the reverse direction for 30 minutes. This is done alternately. Every 5 hours of ball milling, it is completely stopped for cooling until it is milled for 100 hours. After the ball milling is completed, stop the machine to cool the ball milling tank, take out the mixed powder, place it in a vacuum drying oven, vacuumize, set the temperature at 50°C, and keep it for 24 hours to obtain a dry composite powder.

步骤二:烧结复合粉体Step 2: Sintering composite powder

准确称量复合粉体16.7g置于内径为20.4mm的石墨模具中,其中粉体与模具内壁之间垫一层0.2mm厚的石墨纸,以便于脱模。随后将模具套上石墨保温圈,并置于放电等离子烧结炉内,抽真空30min后开始烧结。设置3min内温度升至100℃,随后以100℃/min的速度升温,升至700℃,接着3min内将温度升至750℃,并在该温度下保温8min,全程保持压力为30MPa。在保温8min之后炉冷至室温,并取出试样,得到Cu-Cr复合材料。Accurately weigh 16.7g of the composite powder and place it in a graphite mold with an inner diameter of 20.4mm. A layer of graphite paper with a thickness of 0.2mm is placed between the powder and the inner wall of the mold to facilitate demoulding. Then put the mold on the graphite insulation ring, and put it in the spark plasma sintering furnace, and start sintering after evacuating for 30 minutes. Set the temperature to rise to 100°C within 3 minutes, then raise the temperature at a rate of 100°C/min to 700°C, then raise the temperature to 750°C within 3 minutes, and keep at this temperature for 8 minutes, keeping the pressure at 30MPa throughout. After 8 minutes of heat preservation, the furnace was cooled to room temperature, and the sample was taken out to obtain a Cu-Cr composite material.

对实施例1~4和对比实施例制备得到的样品形貌、相和力学性能进行了如下检测表征:The morphology, phase and mechanical properties of the samples prepared in Examples 1 to 4 and Comparative Examples were tested and characterized as follows:

(1)样品表面形貌:使用扫描电镜对烧结样品表面进行形貌观察(参见图1~3),可以看出本发明制备得到的Cu-Cr复合材料中Cr增强相弥散分布在Cu基体中;而对比实施例的复合材料在Cu基体中存在较大尺寸的Cr增强相,且该增强相分布不均匀。(1) Sample surface morphology: use a scanning electron microscope to observe the morphology of the sintered sample surface (see Figures 1 to 3), it can be seen that the Cr reinforcement phase in the Cu-Cr composite material prepared by the present invention is dispersed in the Cu matrix ; while the composite material of the comparative example has a large-sized Cr reinforcing phase in the Cu matrix, and the reinforcing phase is unevenly distributed.

(2)样品相分析:采用X射线衍射仪对样品进行相成分表征(参见图4、5),未发现存在其他杂峰,因此所制备Cu-Cr复合材料纯度较高。(2) Sample phase analysis: The X-ray diffractometer was used to characterize the phase composition of the sample (see Figures 4 and 5), and no other miscellaneous peaks were found, so the prepared Cu-Cr composite material had a high purity.

(3)力学性能:采用维氏硬度计对样品进行硬度表征,试验力为2.94N,测试结果为10个不同区域测试值的平均值,每个测试值偏差均不超过平均值的5%;使用压缩试验机对烧结样品进行室温压缩试验,采用线切割方法获得尺寸为Φ3×4.5mm的样品,压缩应变速率为1×10-3s-1,获得室温压缩应力应变曲线(参见图6)。所测得样品的力学性能见表1。由表1可见,本发明制备得到的高强高硬Cu-Cr复合材料具有优异的力学性能,同时保持良好的塑性;而相同烧结条件下,对比实施例没有经过预球磨粉体制备得到的复合材料力学性能明显较本发明的复合材料性能差。(3) Mechanical properties: Vickers hardness tester is used to characterize the hardness of the sample, the test force is 2.94N, the test result is the average value of the test values in 10 different areas, and the deviation of each test value does not exceed 5% of the average value; Use a compression testing machine to conduct a room temperature compression test on the sintered sample, and use the wire cutting method to obtain a sample with a size of Φ3×4.5mm, and the compressive strain rate is 1×10 -3 s -1 to obtain a room temperature compressive stress-strain curve (see Figure 6) . The mechanical properties of the tested samples are listed in Table 1. It can be seen from Table 1 that the high-strength and high-hardness Cu-Cr composite material prepared by the present invention has excellent mechanical properties while maintaining good plasticity; and under the same sintering conditions, the composite material prepared by the comparative example without pre-milling powder The mechanical properties are obviously worse than those of the composite material of the present invention.

(4)出粉率:对球磨并干燥后的粉末在电子秤上进行称量(预球磨Cr粉为干磨,无需干燥,球磨后从球磨罐中取出直接进行称量),球磨后粉末的质量与球磨前添加到球磨罐内所用粉末的质量之比为该粉末的出粉率。对于实例1,预球磨Cu粉出粉率为96.1%,混合球磨后出粉率为92.7%,对于实例2~4,预磨Cr粉出粉率为95.9%,混合球磨后出粉率为93.1%,对于对比实施例,混合球磨后出粉率为92.1%。可见采用较高含量的无水乙醇进行球磨处理,能够获得较高的出粉率(对于Cr粉预球磨,由于Cr本身硬度较高,相比Cu,不易发生粘球和粘壁现象,故无需添加助磨剂进行球磨处理),由此可见,在本实验条件下,原材料利用率更高。(4) Powder yield: the powder after ball milling and drying is weighed on an electronic scale (pre-milling Cr powder is dry milling, without drying, after ball milling, it is taken out from the ball mill tank and weighed directly), the powder after ball milling The ratio of the mass to the mass of the powder added to the ball mill tank before ball milling is the powder yield of the powder. For example 1, the powder yield of pre-milled Cu powder is 96.1%, and the powder yield after mixing ball milling is 92.7%. %, for comparative examples, the powder yield after mixing and ball milling was 92.1%. It can be seen that adopting a higher content of absolute ethanol for ball milling can obtain a higher powder yield (for Cr powder pre-milling, because Cr itself has a higher hardness, compared with Cu, it is not easy to cause sticking balls and wall sticking, so no need Adding grinding aids for ball milling), it can be seen that under the conditions of this experiment, the utilization rate of raw materials is higher.

表1Cu-Cr复合材料的力学性能参数Table 1 Mechanical property parameters of Cu-Cr composites

试样sample 硬度(Hv)Hardness (Hv) 压缩屈服强度(MPa)Compressive Yield Strength (MPa) 压缩率(%)Compression ratio(%) 实例1Example 1 303303 934934 21twenty one 实例2Example 2 327327 970970 13.713.7 实例3Example 3 257257 926926 8.78.7 实例4Example 4 303303 947947 11.811.8 对比实施例comparative example 246246 757757 34.134.1

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (10)

1.一种高强高硬Cu-Cr复合材料的制备方法,其特征在于包括以下步骤:Cu粉和Cr粉作为原材料,将其中一种原材料置于高能行星式球磨机内进行预球磨处理,再加入另一种原材料和助磨剂进行混合球磨处理,球磨后粉体干燥后于放电等离子烧结炉内进行烧结致密化处理,得到高强高硬Cu-Cr复合材料。1. A preparation method of high-strength and high-hardness Cu-Cr composite material is characterized in that comprising the following steps: Cu powder and Cr powder are used as raw materials, wherein a kind of raw material is placed in a high-energy planetary ball mill for pre-milling, and then added Another raw material and grinding aid are mixed and ball milled, and the powder is dried after ball milling and then sintered and densified in a spark plasma sintering furnace to obtain a high-strength and high-hardness Cu-Cr composite material. 2.根据权利要求1所述的高强高硬Cu-Cr复合材料的制备方法,其特征在于:所述原材料中,Cr的含量为总量原子百分数的8~10%。2. The method for preparing high-strength and high-hardness Cu-Cr composite material according to claim 1, characterized in that: in the raw material, the content of Cr is 8-10% of the total atomic percentage. 3.根据权利要求1所述的高强高硬Cu-Cr复合材料的制备方法,其特征在于:所述球磨中所用磨球的直径分别为15、10和6mm,对应质量比为1:3:1,球料比为10:1,球磨机转速为226rpm。3. the preparation method of high-strength and high-hardness Cu-Cr composite material according to claim 1, is characterized in that: the diameter of used grinding ball is respectively 15,10 and 6mm in the described ball mill, and corresponding mass ratio is 1:3: 1. The ball-to-material ratio is 10:1, and the speed of the ball mill is 226rpm. 4.根据权利要求1所述的高强高硬Cu-Cr复合材料的制备方法,其特征在于:所述的助磨剂为无水乙醇。4. The method for preparing high-strength and high-hardness Cu-Cr composite material according to claim 1, characterized in that: the grinding aid is absolute ethanol. 5.根据权利要求1所述的高强高硬Cu-Cr复合材料的制备方法,其特征在于:所用助磨剂的量为原材料质量的70~90%。5. The method for preparing high-strength and high-hardness Cu-Cr composite material according to claim 1, characterized in that: the amount of the grinding aid used is 70-90% of the mass of the raw material. 6.根据权利要求1所述的高强高硬Cu-Cr复合材料的制备方法,其特征在于:所述预球磨处理的时间为15~25h;所述混合球磨处理的时间为90~110h。6. The method for preparing high-strength and high-hardness Cu-Cr composite material according to claim 1, characterized in that: the time for the pre-ball milling treatment is 15-25 hours; the time for the mixed ball-milling treatment is 90-110 hours. 7.根据权利要求1所述的高强高硬Cu-Cr复合材料的制备方法,其特征在于:所述烧结致密化处理的工艺条件为烧结压力为30~40MPa,烧结温度为650~800℃,保温时间为6~10min;所述的干燥指在真空干燥箱内50~60℃温度下干燥20~30h。7. The method for preparing high-strength and high-hardness Cu-Cr composite material according to claim 1, characterized in that: the process conditions of the sintering densification treatment are sintering pressure of 30-40MPa, sintering temperature of 650-800°C, The holding time is 6-10 minutes; the drying refers to drying in a vacuum oven at a temperature of 50-60° C. for 20-30 hours. 8.根据权利要求1所述的高强高硬Cu-Cr复合材料的制备方法,其特征在于:当选用Cu粉进行所述预球磨处理时,加入助磨剂一起球磨。8. The method for preparing high-strength and high-hardness Cu-Cr composite material according to claim 1, characterized in that: when Cu powder is selected for the pre-milling treatment, a grinding aid is added for ball milling together. 9.一种高强高硬Cu-Cr复合材料,其特征在于根据权利要求1~8任一项所述的高强高硬Cu-Cr复合材料的制备方法得到。9. A high-strength and high-hardness Cu-Cr composite material, characterized in that it is obtained according to the preparation method of the high-strength and high-hardness Cu-Cr composite material according to any one of claims 1-8. 10.根据权利要求9所述的高强高硬Cu-Cr复合材料在结构领域中的应用。10. The application of the high-strength and high-hardness Cu-Cr composite material according to claim 9 in the structural field.
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