CN106619120A - Dust-free sterile pharmaceutical system - Google Patents
Dust-free sterile pharmaceutical system Download PDFInfo
- Publication number
- CN106619120A CN106619120A CN201611012141.0A CN201611012141A CN106619120A CN 106619120 A CN106619120 A CN 106619120A CN 201611012141 A CN201611012141 A CN 201611012141A CN 106619120 A CN106619120 A CN 106619120A
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- Prior art keywords
- separation chamber
- separator
- dust
- cyclonic separation
- axis
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/0005—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for pharmaceuticals, biologicals or living parts
- A61L2/0011—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for pharmaceuticals, biologicals or living parts using physical methods
- A61L2/0023—Heat
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J2200/00—General characteristics or adaptations
- A61J2200/40—Heating or cooling means; Combinations thereof
- A61J2200/42—Heating means
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/21—Pharmaceuticals, e.g. medicaments, artificial body parts
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Chemical & Material Sciences (AREA)
- Veterinary Medicine (AREA)
- Medicinal Chemistry (AREA)
- Public Health (AREA)
- General Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Epidemiology (AREA)
- Molecular Biology (AREA)
- Biomedical Technology (AREA)
- Pharmacology & Pharmacy (AREA)
- Cyclones (AREA)
Abstract
The invention discloses a dust-free sterile pharmaceutical system which comprises a control device, a raw material loading device, a gas generator and a sterilization and separation device, and is characterized in that the sterilization and separation device comprises a primary separator, a secondary separator and corresponding steam recovery devices thereof; a cyclone separator comprises an upper cyclone separation chamber and a lower cyclone separation chamber; the upper cyclone separation chamber and the lower cyclone separation chamber are connected with each other, and chamber walls of the two chambers are in smooth transition at the joint. According to the dust-free sterile pharmaceutical system disclosed by the invention, dust-free and sterile material delivery can be really realized, the system is high in delivery efficiency, safe and reliable, primary and secondary pollution can be effectively avoided, the large-scale enterprise production degree is improved, and the product quality and production efficiency are improved.
Description
Technical field
The present invention relates to a kind of pharmaceutical equipment technical field, more particularly to a kind of dust-free sterile pharmacy system.
Background technology
The existing equipment for used by raw material medicinal powder, the sterilizing-drying of chemical powder, is batch (-type) multiple operation mixing system
The independent production equipment made, needs to arrange a turnover equipment between each operation or is manually had enough to meet the need, and container and powder are multiple
It is exposed so easily to make sterilizing complete to be dried the raw material exposure after cooling in atmosphere in the work environment, generate secondary
Pollution, and so production efficiency is low, and labor strength is big, while large-scale production is limited to a certain extent, it is special
Be not that amount of bacteria is exceeded, it is easy to produce secondary pollution and infection, seriously perplexed modern enterprise powder material production it is suitable
Profit is carried out, so that seriously constraining the development of the scale intensive manufacture of enterprise.
The content of the invention
The purpose of the present invention is the problem existed for prior art, there is provided a kind of dust-free sterile pharmacy system.This is dustless
Sterile pharmaceutical system can be truly realized the dustless of material, asepticization conveying, and transfer efficiency is high, safe and reliable, can effectively keep away
Exempt from once and secondary pollution, improve enterprise scale production degree, improve the quality and production efficiency of product.
Dust-free sterile pharmacy system of the present invention includes control device, and device for charging material, gas generator and sterilizing are separated
Device is characterized in that the sterilizing separator includes a separator and second separator and its corresponding Steam Recovery device, institute
Cyclone separator is stated including top cyclonic separation chamber and bottom cyclonic separation chamber, the top cyclonic separation chamber is divided with bottom whirlwind
Mutually join setting from chamber, and the two cavity wall smoothly transits at the place of connecting.
Exhaust outlet in the separator body is located at the upper end of top cyclonic separation chamber, and ash port is located at bottom whirlwind
The bottom of disengagement chamber, air-flow in the cyclonic separation chamber of top around first axle rotation, in the cyclonic separation chamber of bottom around
Second axis rotate.
The first axle is a straight line, and second axis are in the same plane with first axle and both intersect at one
Point.
The second axis can be line or broken line or curve always, and first axle and second axis or second axis
Tangent line intersection in more than 90 degree be less than 180 degree angles.
The dust-free sterile pharmacy system of the present invention its each device such as control device, device for charging material, gas for constituting system
Body generator, sterilizing separator etc. adopt modularized design, can carry out according to the different demands of client targetedly many
Block combiner, plays the different technologies advantage of each submodule block system, is that client makes optimization system production decision to measure, and
Itself automaticity of each submodule block system is higher, with production efficiency is high, the spy such as labour intensity is low, operational control is intelligent
Point.It is adjustable clean that its oil-free air pump, air heater can provide health, oil-free, aseptic, pressure and temp for line production system
Headroom source of the gas.
Its control device can automatic detection, adjustment, control cleaning agent process units is cleaned, meet it is extensive,
The efficiency of long-time production.The design of cleaning device improves the security of product with application, saves the operating time, improves
Efficiency, saving labour, guarantee safe operation, save water, steam equal energy source, and production equipment is capable of achieving maximization, Automated water
Flat height.
Description of the drawings
Fig. 1 is one embodiment of the invention structural representation.Fig. 2 is that the example structure of air heater one in Fig. 1 is illustrated
Figure.Fig. 3 is the example structure schematic diagram of cyclone separator one in Fig. 1.Figure 4 and 5 are respectively the cyclone separator in invention
The structural representation of embodiment 2 and 3.Fig. 6 is the example structure schematic diagram of steam generator one in the present invention.
Specific embodiment
To have a better understanding of the present invention, accompanying drawing is combined by the following examples the principle and feature of the present invention are entered
Row description, as shown in Figure 1-2, the system, control device, device for charging material, gas generator, sterilizing separator, cleaning
Device etc., its control device includes manual overvide and intellectual automaton, and manual overvide includes corresponding
Operation control platform, operational control cabinet.
Its device for charging material is arranged at described manual overvide side, and device for charging material includes raw material memory
10th, material lifting conveyer 11, control cabinet, feed hopper 13, described raw material memory 10, its port of export by pipeline with it is described
Material lifting conveyer 11 inlet end connection, described material lifting conveyer 11, its exit end by pipeline with
The inlet end connection of described feed hopper 13.Raw material memory 10 is connected with a material-pulverizing device 4.Material-pulverizing device
A device for transporting objects can be connected between raw material memory 10.
The top of feed hopper 13 is provided with Butterworth Hatch, and its side is provided with stuff level switch, gas generator, and it is arranged at
The bottom of the operation control platform of manual overvide, gas generator, including air pump 5, air heater 6, special-shaped t-bend
7a, steam generator 8, special-shaped t-bend 7a, its one end is provided with an import, another import, and the other end arranges outlet, described sky
Its exit end of air pump 5 is connected by pipeline and corresponding control valve with the import of described air heater 6, described sky
Air pump 5, it is specially oil-free air pump, described air heater 6, its exit end by corresponding threeway, pipeline and/or
And corresponding control valve is connected with an import of special-shaped t-bend 7a;Described steam generator 8, its inlet end by pipeline,
Corresponding to control the external steaming of valve, the exit end of steam generator 8 is by pipeline, corresponding control valve and special-shaped t-bend 7a
Another import connection.
The air heater 6 includes that heating chamber 61, combustion chamber 62, combustion exhaust 63, combustion air intake 64, air enter
Gas port 65, air exhaust port 66, fuel from combustion air intake into combustion chamber in burnt, the waste gas produced during burning is from combustion
Burn exhaust outlet to discharge;Cold air enters temperature after the heat that combustion chamber is absorbed in heating chamber from air inlet and raises, then from sky
Gas exhaust outlet is exported.
Sterilizing separator is arranged at manual overvide one end, and sterilizing separator includes rotary valve 14, special-shaped t-bend
7b, separator 18, separator 18 is a cyclone separator, and cyclone separator includes cyclone separator 18a, a secondary cyclone point
It is described from device 18b, primary steam recover 22a, indirect steam recover 22b, filter 23a, an aflter-fillter 23b
Mixing duct 15, its one end is connected with the port of export of rotary valve 14, the other end and a cyclone separator 18a inlet end
Connection, described its upper outlet of cyclone separator 18a is by pipeline, corresponding control valve and primary steam recover 22a
It is connected, described its top of primary steam recover 22a is provided with a filter 23a, and special-shaped t-bend 7b its one ends set
Two imports and an outlet are equipped with, air duct 16 is by an import of special-shaped t-bend 7b, outlet and a cyclone separator 18a
The threeway of lower outlet, corresponding control valve be connected with the inlet end of secondary cyclone separator 18b, secondary cyclone separator
The upper outlet of 18b is connected by corresponding pipeline, control valve and indirect steam recover 22b.
Cyclone separator 18a and secondary cyclone separator 18b be cyclone separator, described indirect steam recover
Its top of 22b is provided with aflter-fillter 23b.
It is arranged at the side of sterilizing separator to described cleaning device, and described cleaning device includes that support, heat are handed over
Parallel operation 20, reflux pump 26, feed pump 29, pure water pot 1, acid solution tank 2, alkali liquid tank 3, peep hole, blow-down pipe, pressure gauge etc..Heat
Exchanger 20, reflux pump 26 and feed pump 29 are arranged on corresponding support.Described heat exchanger 20 is heat-exchangers of the plate type.
Its cleaning flow container includes that the port of export of pure water pot 1, acid solution tank 2 and the/bottom of alkali liquid tank 3 passes through respectively corresponding three
The inlet end connection of logical, control valve, pipeline and heat exchanger 20, its exit end of heat exchanger 20 is by pipeline and feed pump
29 inlet end connection.
The exit end of described feed pump 29 is by flexible pipe and the Butterworth Hatch on the top of feed hopper 13 of device for charging material
Connection.The refluxing opening one end at the top of pure water pot 1, acid solution tank 2 and alkali liquid tank 3 is by threeway, corresponding control valve and pipe
Road is connected with the port of export of reflux pump 26.
The arrival end of described reflux pump 26 is another with the special-shaped t-bend 7b of described sterilizing separator by flexible pipe
Import connects, and described pure water pot 1, acid solution tank 2, the top of alkali liquid tank 3 are respectively arranged with peep hole, blow-down pipe, pressure gauge,
The port of export of the feed hopper 13 of described device for charging material connects with the entrance point of the rotary valve 14 of described sterilizing separator
Connect, described its one end of air duct 16 of sterilizing separator is heated by corresponding control valve with the air of gas generator
The threeway connection of the exit end of device 6, one end of mixing duct 15 of described sterilizing separator and the abnormity of gas generator
The outlet connection of threeway 7a.
During operation, powder material is put into raw material memory 10, transported material to by material lifting conveyer 11
Feed hopper 13, opens rotary valve 14, and powder material enters mixing duct, starts gas generator, and air pump 5 sends into air
Air heater 6, what the steam and the Jing air heaters 6 of air pump 5 that special-shaped t-bend 7a produces steam generator 8 was heated
Corresponding mixing duct is imported after air mixing, steam carries out high-temperature sterilization to powder material, while powder material is blown into one
Secondary cyclone separator 18a, a cyclone separator 18a starts to be separated high-temperature steam and powder material, and high-temperature steam leads to
The top duct of separator 18 is crossed into corresponding primary steam recover 22a, primary steam recover 18a carries out high-temperature steam
Reclaim, filter, powder material is entered by the threeway of separator 18a bottoms and is sent to air heater 6, Jing by air pump 5 again
The air of the heating of air heater 6 will be sent into secondary cyclone separator 18b, secondary cyclone through the powder material of first separation
Powder material is carried out secondary separation by separator 18b, and the steam isolated enters indirect steam recover by corresponding pipeline
22b is reclaimed, filtered.
In the embodiment of the present invention 2, its cyclone separator is as shown in figure 3, including separator body 31, separator body 31
Inside there is the cyclonic separation chamber 32 that can make that the air-flow of dust-laden internally rotates, be provided with separator body 31
For the air-flow of dust-laden is introduced to cyclonic separation chamber entrance 33, after dust is by cyclonic separation by air-flow from described
The exhaust outlet 35 discharged of cyclonic separation chamber and after dust is by cyclonic separation dust is discharged from cyclonic separation chamber 32
Ash port 34, entrance 33, exhaust outlet 35, ash port 34 are connected with the inside of cyclonic separation chamber 32.In the embodiment, rotation
Wind disengagement chamber 32 includes top cyclonic separation chamber 36 and bottom cyclonic separation chamber 37, top cyclonic separation chamber 36 in internal diameter extremely
The truncated cone-shaped tapered under above, both join for top cyclonic separation chamber 36 and bottom cyclonic separation chamber 37, and the two
Cavity wall smoothly transits at the place of connecting.Exhaust outlet 35 is located at the upper end of top cyclonic separation chamber 36, and ash port 34 is located at down
The bottom of portion's cyclonic separation chamber 37, air-flow rotates around first axle 38 in top cyclonic separation chamber 36, revolves in bottom
Rotate around second axis 39 in wind disengagement chamber 37, first axle 37 is a straight line, second axis 39 and first axle 39
It is in the same plane and both intersect at a point.In the embodiment, second axis can be line or broken line or curve always,
And first axle 38 is in the angle a more than 90 less than 180 ° in intersection with the tangent line of second axis 39 or second axis 39,
In embodiment, second axis 39 are 115 ° for the angle a of a straight line, first axle 38 and second axis 39, second axis 39
Through the plane that the end face of ash port 24 is located, and the plane that second axis 39 are located with the end face of ash port 24 is in intersection
Angle b be 85 °.
In the embodiment of the present invention 3, its separator is a circle as shown in figure 4, the separator is a centrifugal cyclone separator 41
It is arranged with water conservancy diversion on cylindricality, centrifugal cyclone separator 41 its housing internal perisporium from bottom to top and separates spiral ring flat-plate 42, opens up respectively
Spiral is separated in the entrance 44 on the bottom of centrifugal cyclone separator 41 and top and the axial direction line of outlet 45 with water conservancy diversion respectively
The rotating curve of ring flat-plate 42 is tangent so that the boiler smoke into centrifugal cyclone separator 41 is made from bottom to top in its inner chamber formation
The flue dust of centrifugal rotational flow is separated so as to which smokeshade separates spiral shell from the hollow bulb and/or water conservancy diversion of centrifugal cyclone separator
Rotation ring flat-plate is fallen into the collecting chamber 43 of its underpart.
In the embodiment of the present invention 4, its separator is as shown in figure 5, centrifugal cyclone separator 41 is in a truncated cone-shaped, its water conservancy diversion point
Reduced diameter from bottom to top is from spiral ring flat-plate 42 and its housing.Remaining structure can be similar with above-described embodiment.Centrifugation
The water conservancy diversion of cyclone separator separates spiral ring flat-plate from its external diameter(It is connected with its housing internal perisporium)Side is toward internal diameter(By its center
Line)Side is downward or upper oblique, further to improve separating effect.
In the embodiment of the present invention 5, as shown in fig. 6, the steam generator of its gas generator includes housing, set in housing
The calandria 51 put, steam flow channel, the two ends of steam flow channel are respectively water inlet 54 and go out to steam mouth 52.As shown in Fig. 3, Fig. 4,
Steam flow channel is set to spirality stainless steel metal pipe(Spiral metal coil pipe), heating tube 53 is set to spirality(Spirally
Metal coil pipe), heating tube coated by stainless steel metal pipe, and the direction of spiraling of heating tube and stainless steel metal pipe is mutually perpendicular to, plus
Heat pipe is by metal tube clad.Metal tube is set to stainless steel tube.Steam generator can install temperature detect switch (TDS) and temperature sensor.
When steam generator works, aqueous water from water inlet enter stainless steel tube in, using stainless steel tube after, due to pipe
Footpath limit, aqueous water can be caused quickly to heat vaporization, via helical pipe, fully complete heat transfer, finally by go out to steam mouth spray
Go out steam.
In the embodiment 6 of the powder material sterilizing-drying conveying cleaning integral system of the present invention, its control device includes
This intelligent controller of intelligent controller is a PLC.Sterilizing separator rotary valve 14 be electrically-controlled valve, electrically-controlled valve and
Respectively electric signal is connected to PLC to the calandria of its steam heater.Intellectual automatically controlling is implemented by PLC.
Claims (4)
1. a kind of dust-free sterile pharmacy system, including control device, device for charging material, gas generator and sterilizing separator
It is characterized in that the sterilizing separator includes a separator and second separator and its corresponding Steam Recovery device, its feature
It is that the cyclone separator includes top cyclonic separation chamber and bottom cyclonic separation chamber, the top cyclonic separation chamber is revolved with bottom
Wind disengagement chamber mutually joins setting, and the two cavity wall smoothly transits at the place of connecting.
2. dust-free sterile pharmacy system according to claim 1, is characterized in that the exhaust outlet in the separator body is located at
The upper end of top cyclonic separation chamber, ash port is located at the bottom of bottom cyclonic separation chamber, and air-flow is in top cyclonic separation chamber
It is interior to rotate around second axis around first axle rotation, in the cyclonic separation chamber of bottom.
3. dust-free sterile pharmacy system according to claim 1, is characterized in that the first axle for a straight line, second axis
It is in the same plane with first axle and both intersect at a point.
4. dust-free sterile pharmacy system according to claim 3, is characterized in that the second axis can be line or folding always
Line or curve, and first axle is less than 180 degree in intersection with the tangent line of second axis or second axis in being more than 90 degree
Angle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611012141.0A CN106619120A (en) | 2016-11-17 | 2016-11-17 | Dust-free sterile pharmaceutical system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611012141.0A CN106619120A (en) | 2016-11-17 | 2016-11-17 | Dust-free sterile pharmaceutical system |
Publications (1)
Publication Number | Publication Date |
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CN106619120A true CN106619120A (en) | 2017-05-10 |
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ID=58807759
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201611012141.0A Pending CN106619120A (en) | 2016-11-17 | 2016-11-17 | Dust-free sterile pharmaceutical system |
Country Status (1)
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102551608A (en) * | 2012-02-01 | 2012-07-11 | 江苏美的春花电器股份有限公司 | Cyclone separator |
CN203710854U (en) * | 2013-12-02 | 2014-07-16 | 佛山市天进塑胶有限公司 | Dust removal system of matt film product |
CN105621101A (en) * | 2014-11-03 | 2016-06-01 | 天水华圆医疗器械有限公司 | Powder material sterilization, drying, transportation and cleaning integrated system |
-
2016
- 2016-11-17 CN CN201611012141.0A patent/CN106619120A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102551608A (en) * | 2012-02-01 | 2012-07-11 | 江苏美的春花电器股份有限公司 | Cyclone separator |
CN203710854U (en) * | 2013-12-02 | 2014-07-16 | 佛山市天进塑胶有限公司 | Dust removal system of matt film product |
CN105621101A (en) * | 2014-11-03 | 2016-06-01 | 天水华圆医疗器械有限公司 | Powder material sterilization, drying, transportation and cleaning integrated system |
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