CN106618013B - 一种夏凉软席及其制作方法 - Google Patents
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Abstract
本发明公开一种夏凉软席及其制作方法，该夏凉软席包括从上至下依次设置的里布、硬质棉层和纺织面料，上述三层面料通过绗缝连接，三层面料的四周缝制有包边布，三层面料底部四个角的斜角上设置有松紧带。该夏凉软席，使用时温度适中，透气散热，亲肤耐磨，且便于清洁和杀菌。
Description
技术领域
本发明涉及生活用品的技术领域，特别涉及一种夏凉软席及其制作方法。
背景技术
现有市面上席子多为竹席，藤席，牛皮席，麻将席等席制品，这类席子不好打理清洗，且竹席，藤席的凹槽里会滋生很多细菌，席面不光滑的地方很容易刺伤皮肤，牛皮席表面光滑但价格很高，一般经济收入者，购买不起。这些席子在夏天空调房里使用时，皮肤接触很凉，对于肠胃不好人群，及小孩和老人极易造成腹泻等现象，鉴于这些不足之处，急需一种夏季使用，温度适中，凉而不冰，透气散热，触感细腻滑润，亲肤耐磨，产品清洁方便，可水洗的新型席子。
发明内容
本发明的目的是提供一种夏凉软席及其制作方法，本发明的夏凉软席，使用时温度适中，透气散热，亲肤耐磨，且便于清洁和杀菌。
本发明提供的一种夏凉软席，包括从上至下依次设置的里布、硬质棉层和纺织面料，上述三层面料通过绗缝连接，三层面料的四周缝制有包边布，三层面料底部四个角的斜角上设置有松紧带。绗缝就是缝线的线迹在物料上组合成无规则排列的、独立式的或者是有规则排列重复的各种图形的轨迹，这些图案的轨迹牢固地缝住三层物料，防止中间棉层的移动，并增强了缝制品的立体感，使其具有美观及装饰功能。
在一些实施方式中，里布为无纺布，所述硬质棉层为聚酯纤维材料，所述纺织面料为涤纶、尼龙、纯棉、天丝纤维或莫代尔纤维中的一种。本方案中的纺织面料触感细腻滑润、亲肤耐磨，硬质棉层吸湿透气，里布结实耐磨，为优选的软席面料。
在一些实施方式中，硬质棉层的厚度为0.5-2cm。硬质棉层的厚度为优选值。
在一些实施方式中，硬质棉层设有若干贯穿硬质棉层的通孔。在中间棉层中设有通孔，主要是为了透气散热，适用于夏天不开空调的情况。
在一些实施方式中，里布与硬质棉层之间设有隔热层，所述隔热层包括两层聚合物薄膜，两层聚合物薄膜之间设有气凝胶粉末和絮状物的混合物，所述气凝胶粉末和絮状物的重量比为1:10，所述两层聚合物薄膜通过热压连接。此工艺简单，且制备的保温层柔韧好，适用于软席使用。该保温层利用了气凝胶导热率低的优势，又能通过絮状物与气凝胶混合，解决气凝胶脆性高、容易团聚的缺点。此隔热层的设置，适用于夏天开空调的情况，可以使得该软席在空调房里使用时，起到隔热的作用，避免冷气从进入软席床垫，从而避免皮肤接触很凉；同时适用于冬天使用，可以对人体起到保温的作用。
在一些实施方式中，两层聚合物薄膜之间还包括氧化钛粉末，所述氧化钛粉末与气凝胶粉末的重量比为1:1。夏凉软席放在太阳光下杀菌时，氧化钛粉末层在太阳光的作用下，电子从价带跃迁到导带，产生的电子-空穴对迁移到氧化钛层的表面，在那里电子还原所吸附的氧而产生超氧自由基，具有杀菌的作用。
在一些实施方式中，两层聚合物薄膜之间还包括六钛酸钾粉末，所述六钛酸钾粉末与气凝胶粉末的重量比为1:1。六钛酸钾粉末，是一种针状的短纤维复合物，具有十分优良的力学性能和物理性能，加入隔热层以后，可以提高隔热层的隔热性能以及耐磨性能，提高隔热层的使用寿命。
一种夏凉软席的制作方法，包括以下步骤：
S1、将里布、硬质棉层、纺织面料从上至下依次放置于绗绣机机架上；
S2、通过绗绣机通过电脑程序控制锈针对所述三层面料进行绗缝和绣花；
S3、在所述三层面料的四周缝制包边布；
S4、在所述三层面料底部四个角的斜角上设置松紧带。
上述绗绣机既可以绗缝，也可以绣花，绗绣机包括机头、台板、传动机构、机架和绣框。其中，机头通过绗绣机机头运转，使面线和底线在面料上作出双线锁式线迹；台板是固定送布机构、完成刺绣任务的主要场所；传送结构，包括机头电机的传动机构和送布机构，是完成刺绣工作的主要部件；机架，支撑台板和各机件，方便工作，调节整体造型和外观；绣框，用来固定面料，受电脑控制，完成刺绣工作。。
附图说明
图1为本发明一实施方式中一种夏凉软席的结构示意图；
图2为本发明一实施方式中一种夏凉软席的正面的结构示意图；
图3为本发明一实施方式中一种夏凉软席的反面的结构示意图。
具体实施方式
下面结合说明书附图，对本发明进行进一步详细的说明。
如图1-3所示，
一种夏凉软席，包括从上至下依次设置的纺织面料1、硬质棉层2和里布3，其中三层面料通过绗缝连接，三层面料的四周缝制有包边布5，三层面料底部四个角的斜角上设置有松紧带6。
优选触感细腻滑润、亲肤耐磨的纺织面料，吸湿透气的硬质棉层，结实耐磨的里布，里布3为无纺布，硬质棉层2为聚酯纤维材料，纺织面料1为涤纶、尼龙、纯棉、天丝纤维或莫代尔纤维中的一种。
硬质棉层2的厚度为0.5-2cm，此为优选的棉层厚度。
为了在夏天使用时，提高透气散热性能，硬质棉层2设有若干贯穿硬质棉层的通孔。
为了在夏天空调间使用时，避免皮肤接触很凉，纺织面料1与硬质棉层2之间设有隔热层，隔热层包括两层聚合物薄膜，两层聚合物薄膜之间设有气凝胶粉末和絮状物的混合物，气凝胶粉末和絮状物的重量比为1:10，两层聚合物薄膜通过热压连接。
两层聚合物薄膜之间还包括氧化钛粉末，氧化钛粉末与气凝胶粉末的重量比为1:1。如此设计，可以简单的在太阳光底下暴晒，进行杀菌。
为了提高隔热层的耐磨性，延长寿命，两层聚合物薄膜之间还包括六钛酸钾粉末，六钛酸钾粉末与气凝胶粉末的重量比为1:1。
一种夏凉软席的制作方法，包括以下步骤：
S1、将纺织面料1、硬质棉层2、里布3从上至下依次放置于绗绣机机架上；
S2、通过绗绣机通过电脑程序控制锈针对所述三层面料进行绗缝和绣花；
S3、在所述三层面料的四周缝制包边布5；
S4、在所述三层面料底部四个角的斜角上设置松紧带6。
本发明提供的实施方案中夏凉软席，使用时温度适中，透气散热，亲肤耐磨，且便于清洁和杀菌。
以上表述仅为本发明的优选方式，应当指出，对本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干变形和改进，这些也应视为本发明的保护范围之内。
Claims (5)
1.一种夏凉软席，其特征在于，包括从上至下依次设置的纺织面料(1)、硬质棉层(2)和里布(3)，三层面料通过绗缝连接，所述三层面料的四周缝制有包边布(5)，所述三层面料底部四个角的斜角上设置有松紧带(6)，所述纺织面料(1)与所述硬质棉层(2)之间设有隔热层(4)，所述隔热层(4)包括两层聚合物薄膜，两层聚合物薄膜之间设有气凝胶粉末、絮状物和六钛酸钾粉末的混合物，所述气凝胶粉末、絮状物和六钛酸钾粉末的重量比为1:10:1，所述两层聚合物薄膜通过热压连接。
2.根据权利要求1所述的一种夏凉软席，其特征在于，所述里布(3)为无纺布，所述硬质棉层(2)为聚酯纤维材料，所述纺织面料(1)为涤纶、尼龙、纯棉、天丝纤维或莫代尔纤维中的一种。
3.根据权利要求1所述的一种夏凉软席，其特征在于，所述硬质棉层(2)的厚度为0.5-2cm。
4.根据权利要求1所述的一种夏凉软席，其特征在于，所述硬质棉层(2)设有若干贯穿硬质棉层的通孔。
5.根据权利要求1所述的一种夏凉软席，其特征在于，所述两层聚合物薄膜之间还包括氧化钛粉末，所述氧化钛粉末与气凝胶粉末的重量比为1:1。
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