CN106616515B - Full-automatic egg roll machine method for producing egg roll - Google Patents
Full-automatic egg roll machine method for producing egg roll Download PDFInfo
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- CN106616515B CN106616515B CN201611150471.6A CN201611150471A CN106616515B CN 106616515 B CN106616515 B CN 106616515B CN 201611150471 A CN201611150471 A CN 201611150471A CN 106616515 B CN106616515 B CN 106616515B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 235
- 238000003825 pressing Methods 0.000 claims abstract description 66
- 238000003860 storage Methods 0.000 claims abstract description 63
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 230000007306 turnover Effects 0.000 claims description 45
- 238000005096 rolling process Methods 0.000 claims description 34
- 238000004140 cleaning Methods 0.000 claims description 24
- 230000009471 action Effects 0.000 claims description 23
- 241000206607 Porphyra umbilicalis Species 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 19
- 239000002002 slurry Substances 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 11
- 235000013311 vegetables Nutrition 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000000717 retained effect Effects 0.000 claims description 5
- 239000000741 silica gel Substances 0.000 claims description 5
- 229910002027 silica gel Inorganic materials 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims description 4
- 230000003578 releasing effect Effects 0.000 claims description 3
- 230000010405 clearance mechanism Effects 0.000 claims 2
- 238000004804 winding Methods 0.000 abstract 1
- 238000007664 blowing Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 210000003278 egg shell Anatomy 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007569 slipcasting Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 102000002322 Egg Proteins Human genes 0.000 description 1
- 108010000912 Egg Proteins Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Abstract
The invention relates to a full-automatic egg roll machine, which comprises a rotary workbench, a control console, a discharging mechanism, a furnace opening mechanism, an egg roll manufacturing mechanism, a cake storage mechanism and a sliding rail, wherein the discharging mechanism, the furnace opening mechanism, the egg roll manufacturing mechanism and the cake storage mechanism are sequentially arranged around the rotary workbench and are connected with the control console, the discharging mechanism at least comprises a grouting mechanism, the egg roll manufacturing mechanism comprises an egg roll doubling mechanism and an egg roll manufacturing mechanism, the egg roll doubling mechanism comprises a first overturning cutter, a second overturning cutter and a pressing column, the egg roll winding mechanism comprises a mechanical arm, a moving screw rod, a rail, a motor and a rotator rod, the mechanical arm is connected with the moving screw rod and the rail, and the mechanical arm comprises a roller rod, a pressing rod and a shovel; the rotary workbench is provided with a plurality of furnace trays, wherein at least one grouting furnace tray, at least one heating furnace tray and at least two coiling furnace trays are arranged. The invention provides a full-automatic egg roll machine, realizing full-automatic egg roll production.
Description
Technical Field
The invention relates to the technical field of food processing mechanical equipment, in particular to a full-automatic egg roll machine and a method for producing egg rolls by the same.
Background
The egg roll is a cylindrical cake, has unique flavor and excellent taste, is popular with people, however, is difficult to realize full-automatic mechanical production because of the round shape, the prior egg roll production process mostly adopts manual cake rolling, has higher requirements on the technical skill of workers, has lower efficiency of the manual cake rolling, cannot guarantee the quality of the cake rolling, often has higher waste yield, greatly wastes raw materials and increases production cost.
In order to solve the above problems, a fully automatic egg roll production device is proposed, which realizes the relative motion between a stove plate and a roller rod through the rotation of the stove plate or the movement of the roller rod, and conical teeth are added on the roller rod, so that the full automatic production of single-layer egg rolls is realized, however, the rolling of multi-layer egg rolls cannot be realized due to the fact that the roller rod is not powered, and therefore, a fully automatic egg roll machine is needed to be proposed, and the above problems are solved.
The invention provides a full-automatic egg roll machine and a method for producing egg rolls, which can realize mechanized full-automatic production, have high production efficiency and reduce labor cost.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic egg roll machine and a method for producing egg rolls by the same, which can realize mechanized full-automatic production, have high production efficiency and reduce the labor cost.
In order to solve the technical problems, the invention provides a full-automatic egg roll machine, which comprises a rotary workbench, a control console, a discharging mechanism, a furnace opening mechanism, an egg roll manufacturing mechanism, a cake storage mechanism and a sliding rail, wherein the discharging mechanism, the furnace opening mechanism, the egg roll manufacturing mechanism and the cake storage mechanism are sequentially arranged around the rotary workbench and are connected with the control console, the discharging mechanism at least comprises a grouting mechanism, the egg roll manufacturing mechanism comprises an egg roll doubling mechanism and an egg roll rolling mechanism, the egg roll doubling mechanism comprises a first overturning knife, a second overturning knife, a pressing column and a doubling driving mechanism, the folding driving mechanism comprises a turnover driving mechanism, a translation driving mechanism and a pressing column driving mechanism, wherein the turnover driving mechanism is connected with the first turnover knife and the second turnover knife and drives the first turnover knife and the second turnover knife to turn 180 degrees, the translation driving mechanism is connected with the first turnover knife and the second turnover knife and drives the first turnover knife and the second turnover knife to do forward and backward translation movement, and the pressing column driving mechanism is connected with the pressing column and drives the pressing column to move up and down; the egg roll rolling mechanism comprises a mechanical arm, a movable screw rod, a rail, a motor and a rotator rod, wherein the mechanical arm is connected with the movable screw rod and the rail, and the mechanical arm comprises a roller rod, a pressing rod and a shovel blade;
the rotary workbench is provided with a plurality of furnace trays, and the furnace trays comprise at least one grouting furnace tray, at least one heating furnace tray and at least two coiling furnace trays.
The motor is a hollow motor, the hollow motor is connected with the manipulator, the roller is positioned in the central area of the manipulator and is connected with the hollow motor.
The utility model discloses a scraper blade, including hollow motor, press the stick, the stick with the spiller is located the homonymy of roller stick, the roller stick highly be higher than press the stick with the height of spiller, the roller stick set up in inside the hollow motor, the motor drive the roller stick rotates, press the stick with the rotator pole is connected, the rotator pole drive press the stick upset back and forth, the manipulator with the removal lead screw is connected, the removal lead screw drive manipulator back and forth movement, the track be the slope form and with the manipulator is connected.
The surface of the roller is provided with a coarse structure.
The cake storage mechanism comprises a cake storage barrel, a clamp and a clamp drive, wherein the clamp drive is connected with the clamp and drives the clamp to perform opening and tightening actions and front-back translation actions, the clamp is enabled to move forward under the action of the clamp drive, so that the clamp is right above an egg roll, the manipulator moves upwards and right inside the clamp, the clamp is in the tightening actions under the action of the clamp drive, after clamping the egg roll, the clamp retreats and reaches the position right above the cake storage barrel, the clamp is in the releasing actions, and the egg roll just falls into the cake storage barrel.
Also comprises a cleaning mechanism which is used for cleaning the surface of the steel plate, the cleaning mechanism is arranged between the cake storage mechanism and the blanking mechanism.
Preferably, the blanking mechanism comprises a grouting mechanism, wherein the grouting mechanism comprises a slurry storage barrel and a drainage tube arranged at the bottom of the slurry storage barrel; or,
the blanking structure comprises a grouting mechanism and a vegetable feeding mechanism, wherein the grouting mechanism comprises a slurry storage barrel and a drainage tube arranged at the bottom of the slurry storage barrel, and the vegetable feeding mechanism comprises a vegetable storage barrel and a suction head.
Preferably, the furnace opening mechanism comprises a rotating shaft and a rotating driving mechanism, and the rotating driving mechanism is connected with the rotating shaft and drives the rotating shaft to rotate.
Preferably, the length of the cleaning mechanism is greater than or equal to the diameter of the stove plate, the height of the lower surface of the cleaning mechanism is smaller than or equal to the height of the upper surface of the stove plate, and the lower surface of the cleaning mechanism is provided with silica gel.
A method for producing egg rolls based on the fully automatic egg roll machine, comprising the following steps:
s1, blanking: the raw materials required by producing the egg rolls are prepared and placed in the blanking mechanism, and the blanking mechanism places the raw materials on the grouting stove plate; placing the prepared egg liquid into the grouting mechanism, and injecting the egg liquid onto the grouting furnace plate through the grouting mechanism;
s2, flattening and heating: s1, after the blanking step is finished, the rotary workbench rotates, the oven plate is completely closed, the egg liquid is flattened, and the control console controls the heating temperature of the oven plate;
s3, opening the furnace: s2, after the flattening and heating steps are completed, the rotary table continues to rotate, and after the furnace plate reaches the furnace opening mechanism, the furnace opening mechanism is adopted to open the furnace plate, so that the egg skin retained on the furnace plate is obtained;
s4, folding in half: s3, after the step of opening the furnace is finished, folding the egg skin once by adopting a first turnover cutter of the egg skin folding mechanism, pressing the egg skin after being folded once by adopting a pressing column, resetting the first turnover cutter, folding the egg skin twice by adopting a second turnover cutter, pressing the egg skin after being folded twice by adopting the pressing column, and resetting the second turnover cutter;
s5, rolling cakes: s4, after the folding step is finished, the mechanical arm moves forwards and downwards, the scraper knife is used for scraping the egg skin folded for the second time, the scraper knife and the pressing rod are positioned below the egg skin, the pressing rod is turned over from one side to the other side of the roller rod, the egg skin folded for the second time is folded for the third time, the pressing rod is reset, the roller rod drives the egg skin folded for the third time to roll upwards gradually, and after the egg skin folded for the third time is fully rolled up, the mechanical arm is reset to obtain the egg roll;
s6, cake storage: and S5, after the cake rolling step is finished, the egg rolls are obtained, the clamp moves forwards, the manipulator moves upwards, the clamp clamps the egg rolls, then resets, the egg rolls are released, and the egg rolls fall into the cake storage mechanism, so that automatic production and temporary storage of the egg rolls are finished.
Preferably, the method comprises the following steps:
s1, blanking: raw materials required for producing the egg rolls are prepared and placed in the blanking mechanism, the blanking mechanism is used for placing raw materials on the grouting furnace plate;
the blanking step comprises two steps:
s11, laver: placing the prepared laver in the dish feeding mechanism, and placing the laver on the grouting furnace plate through the dish feeding mechanism;
s12 grouting: placing laver on the grouting furnace plate, placing prepared egg liquid in the grouting mechanism, injecting the egg liquid on the grouting furnace plate through the grouting mechanism, and placing the laver below the egg liquid;
s2, flattening and heating: s1, after the blanking step is finished, the rotary workbench rotates, the oven plate is completely closed, the egg liquid is flattened, and the control console controls the heating temperature of the oven plate;
s3, opening the furnace: s2, after the flattening and heating steps are completed, the rotary table continues to rotate, and after the furnace plate reaches the furnace opening mechanism, the furnace opening mechanism is adopted to open the furnace plate, so that the egg skin retained on the furnace plate is obtained;
s4, folding in half: s3, after the step of opening the furnace is finished, folding the egg skin once by adopting a first turnover cutter of the egg skin folding mechanism, pressing the egg skin after being folded once by adopting a pressing column, resetting the first turnover cutter, folding the egg skin twice by adopting a second turnover cutter, pressing the egg skin after being folded twice by adopting the pressing column, and resetting the second turnover cutter;
s5, rolling cakes: s4, after the folding step is finished, the mechanical arm moves forwards and downwards, the scraper knife is used for scraping the egg skin folded for the second time, the scraper knife and the pressing rod are positioned below the egg skin, the pressing rod is turned over from one side to the other side of the roller rod, the egg skin folded for the second time is folded for the third time, the pressing rod is reset, the roller rod drives the egg skin folded for the third time to roll upwards gradually, and after the egg skin folded for the third time is fully rolled up, the mechanical arm is reset to obtain the egg roll;
s6, cake storage: s5, after the cake rolling step is finished, egg rolls are obtained, the clamp moves forwards, the manipulator moves upwards, the clamp clamps the egg rolls and then resets, the egg rolls are released, and the egg rolls fall into a cake storage mechanism, so that automatic production and temporary storage of the egg rolls are finished;
preferably, after the step of storing the cake S6 is completed, the rotary table continues to rotate, and the stove plate passes through the cleaning mechanism to clean the egg roll residues on the surface of the stove plate.
Compared with the prior art, the invention has the beneficial effects that:
1. the full-automatic egg roll machine provided by the invention is provided with the rotary workbench, the control console, the blanking mechanism, the furnace opening mechanism, the egg roll manufacturing mechanism, the cake storage mechanism and the sliding rail, and after the egg rolls are folded in half for many times, the rolling rod arranged on the motor is adopted to realize cake rolling, so that the automatic production of multi-layer egg rolls and temporary storage of the egg rolls can be realized, the labor cost and the labor intensity are reduced, and the production efficiency is high.
2. The full-automatic egg roll machine provided by the invention is characterized in that a cleaning mechanism is further arranged between the cake storage mechanism and the blanking mechanism, and the lower surface of the cleaning mechanism is provided with silica gel for cleaning broken egg rolls remained on the surface of the lower disc so as to prevent pollution to new egg rolls.
3. According to the full-automatic egg roll machine provided by the invention, the surface of the roller is provided with the rough structure, so that the roller is prevented from being too smooth and can not drive egg shells to roll together.
4. The full-automatic egg roll machine provided by the invention has the advantages that the manipulator is connected with the rail with the slope, the manipulator gradually rises in the translation process, and the egg roll is rolled in the rolling process, the thickness is increasing so as to reserve sufficient space for the rolls between the plate and the rollers to prevent them from being crushed.
Drawings
Fig. 1 is a perspective view of a full-automatic egg roll machine provided by the invention;
fig. 2 is a perspective view of a grouting mechanism of the full-automatic egg roll machine provided by the invention;
fig. 3 is a perspective view of a feeding mechanism of the full-automatic egg roll machine provided by the invention;
fig. 4 is a perspective view of a furnace opening mechanism of the full-automatic egg roll machine provided by the invention;
fig. 5 is a perspective view of an egg roll rolling mechanism and a cake storage mechanism of the full-automatic egg roll machine provided by the invention;
fig. 6 is a perspective view of an egg skin doubling mechanism of the full-automatic egg roll machine provided by the invention;
fig. 7 is a perspective view of an egg roll rolling mechanism of the full-automatic egg roll machine provided by the invention;
FIG. 8 shows the present invention is based on full automation a flow chart of a method for producing egg rolls by an egg roll machine.
Detailed Description
In order to better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.
As shown in fig. 1-7, a full-automatic egg roll machine comprises a rotary workbench 1, a control console 2, a discharging mechanism 3, a blowing mechanism 4, an egg roll making mechanism 5, a cake storage mechanism 6 and a sliding rail 7, wherein the discharging mechanism 3, the blowing mechanism 4, the egg roll making mechanism 5 and the cake storage mechanism 6 are sequentially arranged around the rotary workbench 1 and connected with the control console 2, the discharging mechanism 3 at least comprises a grouting mechanism 31, the egg roll making mechanism 5 comprises an egg roll doubling mechanism 51 and an egg roll rolling mechanism 52, the egg roll doubling mechanism 51 at least comprises a first overturning knife 511, a second overturning knife 512 and a pressing column 513, the egg roll rolling mechanism 52 comprises a mechanical hand 521, a moving screw 522, a track 523, a motor 524 and a rotator rod, the mechanical hand 521 is connected with the moving screw 522 and the track 523, and the mechanical hand comprises a roller bar 5211, a pressing bar 5212 and a shovel 5213;
a plurality of furnace trays 8 are arranged on the rotary workbench 1, and the furnace trays 8 comprise at least one grouting furnace tray 81, at least one heating furnace tray 82 and at least two coiling furnace trays 83.
The rotary workbench 1 is horizontally arranged and comprises a table top 11 and a rotary motor, the rotary motor is connected with the table top 11 and drives the table top 11 to rotate, a plurality of stove plates 8 are arranged on the table top 11, a plurality of mechanism installation positions are arranged on the periphery of the table top 11 and correspond to the stove plates 8, the mechanism installation positions are used for installing the blanking mechanism 3, the opening mechanism 4, the egg roll manufacturing mechanism 5, the cake storage mechanism 6 and the like, in the embodiment, the rotary workbench 1 is circular and is convenient for a plurality of stove plates 8 arranged on the table top 11 to rotate so as to finish the subsequent egg roll production.
The stove plate 8 comprises an upper plate and a lower plate connected with the upper plate, the upper plate is matched with the lower plate in shape and size, and the upper plate can rotate along the lower plate and is used for realizing opening and closing actions between the upper plate and the lower plate; in this embodiment, the stove plate is provided with four at least, specifically, sets up at least one slip casting stove plate, at least one heating stove plate and two at least system book stove plates, slip casting stove plate, heating stove plate, two system book stove plates set up in proper order on the mesa, the stove plate with the control cabinet is connected, is used for controlling the heating temperature of stove plate.
The control console 2 is located at the center of the table top 11, is surrounded by the stove plate 8 and is connected with the stove plate 8, and is used for controlling the heating temperature of the stove plate 8, so that the egg roll can be manufactured better.
The blanking mechanism 3 is arranged at one of the mechanism installation positions beside the table top and is close to the grouting stove plate 81, the grouting mechanism comprises a grouting mechanism 31, the grouting mechanism 31 comprises a slurry storage barrel 311 and a drainage tube 312 arranged at the bottom of the slurry storage barrel 311, the slurry storage barrel 311 is used for storing slurry for manufacturing egg rolls, when in a working state, the slurry for manufacturing egg rolls flows out along the drainage tube 312, and the tail end of the drainage tube 312 is arranged right above the center of the grouting stove plate 81, namely, the slurry flowing out from the drainage tube 312 falls in the center of the grouting stove plate 81.
Further, if an egg roll with laver needs to be manufactured, the discharging structure 3 further comprises a discharging mechanism 32, the discharging mechanism comprises a storage barrel 321 and a suction head 322, the suction head 322 sucks the laver from the storage barrel 321 and then sends the laver to the grouting stove plate 81, the suction head 322 sends the laver to the grouting stove plate 81, and then the grouting mechanism drops the slurry to the grouting stove plate 81, so that the laver can be wrapped outside the egg roll.
The blowing mechanism 4 is arranged at one of the mechanism installation positions beside the table top and is positioned between the heating furnace tray 82 and the forefront coil making furnace tray, and is used for opening the upper tray of the furnace tray, so that subsequent coil making actions are facilitated, the blowing mechanism 4 comprises a rotating shaft 41 and a rotating driving mechanism, the rotating driving mechanism is connected with the rotating shaft 41 and is used for driving the rotating shaft to rotate, in an initial state, the rotating shaft 41 is positioned below the upper tray of the furnace tray, and when the furnace tray reaches the position of the blowing mechanism, the rotating driving mechanism drives the rotating shaft to rotate, thereby driving the upper tray to ascend, and opening the furnace tray, so that the full-automatic egg roll making machine can complete subsequent coil making actions.
The egg roll manufacturing mechanism 5 comprises an egg roll folding mechanism 51 and an egg roll manufacturing mechanism 52, the egg roll folding mechanism 51 is arranged at the front end of the egg roll manufacturing mechanism 52, the egg roll folding mechanism 51 is used for respectively folding egg rolls from two sides to the middle, the egg roll manufacturing mechanism comprises a first turnover knife 511, a second turnover knife 512, a pressing column 513 and a folding driving mechanism 514, the folding driving mechanism 514 comprises a turnover driving mechanism, a translation driving mechanism and a pressing column driving mechanism, the turnover driving mechanism is connected with the first turnover knife 511 and the second turnover knife 512 and drives the first turnover knife 511 and the second turnover knife 512 to turn 180 degrees, the translation driving mechanism is connected with the first turnover knife 511 and the second turnover knife 512 to do forward movement and backward translation movement, the pressing column driving mechanism is connected with the pressing column 513 and drives the egg roll 513 to move downwards, and when the egg roll driving mechanism works, the turnover mechanism is pressed against the surface of the first turnover knife 511 and the second turnover knife 512, the second turnover knife 512 is driven to move downwards, and the turnover mechanism is translated downwards to the second turnover knife 512 to roll the whole turnover knife 511 and the turnover knife is driven to move downwards.
The egg roll rolling mechanism 52 comprises a manipulator 521, a movable screw rod 522, a track 523, a motor 524 and a rotator rod 525, wherein the manipulator 521 is connected with the movable screw rod 522 and the track 523, the motor 524 is a hollow motor and is connected with the manipulator 521, the manipulator 521 comprises a roller rod 5211, a pressing rod 5212 and a shovel blade 5213, the roller rod 5211 is positioned in the central area of the manipulator 521, in a non-working state, the pressing rod 5212 and the shovel blade 5213 are positioned on the same side of the roller rod 5211, the height of the roller rod 5211 is higher than that of the pressing rod 5212 and the shovel blade 5213, the roller rod 5211 is connected with the hollow motor, the motor 524 drives the roller rod 5211 to rotate back and forth, the pressing rod 5212 is connected with the rotator rod, the rotator rod 5212 is driven by the roller rod 5212 to turn over, the manipulator 522 is connected with the track 525 to move back and forth, and the manipulator 521 is connected with the track 523 in a slope shape.
More preferably, the surface of the roller 5211 is provided with a rough structure 5211a to prevent the roller from being too smooth to drive the egg shell to roll together.
When the egg roll rolling mechanism 52 of the invention works, after the folded egg roll is rotated to the position right below the egg roll rolling mechanism 52, the mechanical arm 521 moves downwards and is contacted with the surface of the stove plate 8, the moving screw 522 drives the mechanical arm 521 to move forwards, the shovel blade 5213 shovel the egg roll, at the moment, the shovel blade 5213 and the pressing rod 5212 are positioned below the egg roll, the rotator rod 525 drives the pressing rod 5212 to rotate from one side to the other side of the roller rod, the rotator rod 525 drives the pressing rod 5212 to return to the original position after the egg roll is folded, the hollow motor drives the roller rod 5211 to rotate, the moving screw 522 simultaneously drives the mechanical arm 521 to move forwards in a translation way, the mechanical arm 521 is connected with the rail 523 and gradually rises along the slope of the rail 523, so that the rolling process of the egg roll is realized, in addition, the mechanical arm 521 is connected with the rail 523 with the slope, and the rolling process gradually rises, and the egg roll is more and more fully reserved between the roller plate and the egg roll is prevented from being crushed by the reserved space between the roller plate and the egg roll.
The cake storage mechanism 6 comprises a cake storage barrel 61, a clamp 62 and a clamp driving 63, wherein the clamp driving 63 is connected with the clamp 62 and drives the clamp 62 to perform opening and tightening actions and forward and backward translation actions, after the cake rolling action is completed by the egg roll rolling mechanism, the moving screw rod drives the manipulator to retract to an initial position, the clamp 62 moves forward under the action of the clamp driving 63, so that the clamp 62 is just above the egg roll, the manipulator moves upwards and just inside the clamp 62, the clamp 62 performs tightening actions under the action of the clamp driving 63, and after clamping the egg roll, the clamp retreats to reach the position just above the cake storage barrel, and the clamp performs releasing actions, so that the egg roll just falls into the cake storage barrel.
The sliding rail 7 is of an integral structure and is arranged on the table top 11 and surrounded by the stove plate, and comprises a smooth part 7a and a slope part 7b, wherein the height of the smooth part 7a is equal to the diameter of the upper plate of the stove plate 8, the smooth part extends from the opening mechanism 4 to the discharging mechanism 3, the slope part is inclined downwards from the discharging mechanism 3, the starting point of the slope part is equal to the height of the smooth part 7a, the tail end of the slope part is equal to the height of the upper plate of the stove plate after being closed, and the slope part 7b extends from the discharging mechanism 3 to the heating stove plate.
More preferably, a cleaning mechanism 9 is further disposed between the cake storage mechanism 6 and the discharging mechanism 3, the length of the cleaning mechanism 9 is greater than or equal to the diameter of the bottom plate, the height of the lower surface of the cleaning mechanism is slightly less than or equal to the height of the upper surface of the bottom plate, and in particular, silica gel is disposed on the lower surface of the cleaning mechanism 9 for cleaning broken egg rolls remained on the surface of the bottom plate, so as to prevent pollution to new egg rolls.
Correspondingly, as shown in fig. 8, the invention also provides a method for producing the egg roll based on the fully automatic egg roll machine, in particular:
s1, blanking: the raw materials required by producing the egg rolls are prepared and placed in the blanking mechanism, and the blanking mechanism places the raw materials on the grouting stove plate;
it should be noted that, if no laver is provided in the egg roll produced by the fully automatic egg roll machine of the present invention, the discharging step only includes the step of injecting egg liquid onto the grouting stove plate;
if it is desired to produce an egg roll with laver, the discharging step includes two steps, specifically:
s11, laver: and placing the prepared laver in the dish feeding mechanism, and placing the laver on the grouting furnace plate through the dish feeding mechanism.
S12 grouting: after the laver is placed on the grouting furnace plate, the prepared egg liquid is placed in the grouting mechanism, the egg liquid is injected into the grouting furnace plate through the grouting mechanism, and the laver is positioned below the egg liquid.
S2, flattening and heating: and S1, after the blanking step is finished, the rotary workbench rotates, the oven plate is completely closed, the egg liquid is flattened, and the control console controls the heating temperature of the oven plate.
S3, opening the furnace: and S2, after the flattening and heating steps are finished, the rotary table continues to rotate, and after the furnace plate reaches the furnace opening mechanism, the furnace opening mechanism is adopted to open the furnace plate, so that the egg skin retained on the furnace plate is obtained.
S4, folding in half: and S3, after the step of opening the furnace is finished, adopting a first overturning cutter of the egg skin doubling mechanism to fold the egg skin once, pressing the egg skin after being folded once by the pressing column, resetting the first overturning cutter, adopting a second overturning cutter to fold the egg skin twice, pressing the egg skin after being folded twice by the pressing column, and resetting the second overturning cutter.
S5, rolling cakes: and S4, after the folding step is finished, the mechanical arm moves forwards and downwards, the scraper knife scoops the egg skin after the secondary folding, the scraper knife and the pressing rod are positioned below the egg skin, the pressing rod overturns from one side of the roller rod to the other side, the egg skin after the secondary folding is folded for three times, the pressing rod resets, the roller rod drives the egg skin after the tertiary folding to roll upwards gradually, and after the egg skin after the tertiary folding is completely rolled up, the mechanical arm resets to obtain the egg roll.
S6, cake storage: and S5, after the cake rolling step is finished, the egg rolls are obtained, the clamp moves forwards, the manipulator moves upwards, the clamp clamps the egg rolls, then resets, the egg rolls are released, the egg rolls fall to the cake storage mechanism, and automatic production and temporary storage of the egg rolls are finished.
More preferably, the method further comprises S7 of cleaning: and S6, after the cake storage step is finished, the rotary workbench continues to rotate, and the egg roll residues on the surface of the stove plate are cleaned through the cleaning mechanism 9.
Compared with the prior art, the invention has the beneficial effects that:
1. the full-automatic egg roll machine provided by the invention is provided with the rotary workbench, the control console, the blanking mechanism, the furnace opening mechanism, the egg roll manufacturing mechanism, the cake storage mechanism and the sliding rail, and after the egg rolls are folded in half for many times, the rolling rod arranged on the motor is adopted to realize cake rolling, so that the automatic production of multi-layer egg rolls and temporary storage of the egg rolls can be realized, the labor cost and the labor intensity are reduced, and the production efficiency is high.
2. The full-automatic egg roll machine provided by the invention is characterized in that a cleaning mechanism is further arranged between the cake storage mechanism and the discharging mechanism, and the lower surface of the cleaning mechanism 9 is provided with silica gel for cleaning broken egg rolls remained on the surface of a lower plate so as to prevent pollution to new egg rolls.
3. According to the full-automatic egg roll machine provided by the invention, the surface of the roller is provided with the rough structure, so that the roller is prevented from being too smooth and can not drive egg shells to roll together.
4. According to the full-automatic egg roll machine provided by the invention, the mechanical arm is connected with the rail with the slope, the mechanical arm gradually rises in the translation process, and the thickness of the egg roll is larger and larger in the rolling process, so that enough space is reserved for the egg roll between the stove plate and the roller rod, and the egg roll is prevented from being crushed.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that changes and modifications may be made without departing from the principles of the invention, such changes and modifications are also intended to be within the scope of the invention.
Claims (7)
1. The full-automatic egg roll machine is characterized by comprising a rotary workbench, a control console, a discharging mechanism, a furnace opening mechanism, an egg roll manufacturing mechanism, a cake storage mechanism and a sliding rail, wherein the discharging mechanism, the furnace opening mechanism, the egg roll manufacturing mechanism and the cake storage mechanism are sequentially arranged around the rotary workbench and connected with the control console, the discharging mechanism at least comprises a grouting mechanism, the egg roll manufacturing mechanism comprises an egg roll doubling mechanism and an egg roll manufacturing mechanism, the egg roll doubling mechanism comprises a first overturning knife, a second overturning knife, a pressing column and a doubling driving mechanism, the doubling driving mechanism comprises an overturning driving mechanism, a translation driving mechanism and a pressing column driving mechanism, the overturning driving mechanism is connected with the first overturning knife and the second overturning knife and drives the first overturning knife and the second overturning knife to overturn 180 degrees, the translation driving mechanism is connected with the first overturning knife and the second overturning knife and drives the first overturning knife and the second overturning knife to move forwards and the pressing column to move backwards, and the pressing column is driven to move forwards and is connected with the pressing column; the egg roll rolling mechanism comprises a mechanical arm, a movable screw rod, a rail, a motor and a rotator rod, wherein the mechanical arm is connected with the movable screw rod and the rail, and the mechanical arm comprises a roller rod, a pressing rod and a shovel blade;
the rotary workbench is provided with a plurality of furnace trays, wherein the furnace trays comprise at least one grouting furnace tray, at least one heating furnace tray and at least two coiling furnace trays;
the motor is a hollow motor, the hollow motor is connected with the manipulator, and the roller is positioned in the central area of the manipulator and connected with the hollow motor;
the pressing rod and the shovel blade are positioned on the same side of the roller rod, the height of the roller rod is higher than that of the pressing rod and the shovel blade, the roller rod is arranged in the hollow motor, the motor drives the roller rod to rotate, the pressing rod is connected with the rotator rod, the rotator rod drives the pressing rod to turn back and forth, the manipulator is connected with the movable screw rod, the movable screw rod drives the manipulator to move back and forth, and the track is in a slope shape and is connected with the manipulator;
the surface of the roller is provided with a coarse structure;
the cake storage mechanism comprises a cake storage barrel, a clamp and a clamp drive, wherein the clamp drive is connected with the clamp and drives the clamp to perform opening and tightening actions and forward and backward translation actions, the clamp is moved forward under the action of the clamp drive, so that the clamp is right above an egg roll, the manipulator moves upwards and right inside the clamp, the clamp performs tightening actions under the action of the clamp drive, the clamp retreats to reach the right above the cake storage barrel after clamping the egg roll, and the clamp performs releasing actions, so that the egg roll just falls into the cake storage barrel;
still include clearance mechanism, clearance mechanism set up in store up cake mechanism with between the unloading mechanism.
2. The fully automatic egg roll machine according to claim 1, wherein the blanking mechanism comprises a grouting mechanism, and the grouting mechanism comprises a slurry storage barrel and a drainage tube arranged at the bottom of the slurry storage barrel; or,
the blanking structure comprises a grouting mechanism and a vegetable feeding mechanism, wherein the grouting mechanism comprises a slurry storage barrel and a drainage tube arranged at the bottom of the slurry storage barrel, and the vegetable feeding mechanism comprises a vegetable storage barrel and a suction head.
3. The fully automatic egg roll machine as claimed in claim 1, wherein the opening mechanism comprises a rotation shaft and a rotation driving mechanism, and the rotation driving mechanism is connected with the rotation shaft and drives the rotation shaft to rotate.
4. The fully automatic egg roll machine according to claim 1, wherein the length of the cleaning mechanism is greater than or equal to the diameter of the stove plate, the height of the lower surface of the cleaning mechanism is less than or equal to the height of the upper surface of the stove plate, and the lower surface of the cleaning mechanism is provided with silica gel.
5. A method of producing an egg roll based on a fully automatic egg roll machine according to any one of claims 1-4, characterized by the steps of:
s1, blanking: the raw materials required by producing the egg rolls are prepared and placed in the blanking mechanism, and the blanking mechanism places the raw materials on the grouting stove plate; placing the prepared egg liquid into the grouting mechanism, and injecting the egg liquid onto the grouting furnace plate through the grouting mechanism;
s2, flattening and heating: s1, after the blanking step is finished, the rotary workbench rotates, the oven plate is completely closed, the egg liquid is flattened, and the control console controls the heating temperature of the oven plate;
s3, opening the furnace: s2, after the flattening and heating steps are completed, the rotary table continues to rotate, and after the furnace plate reaches the furnace opening mechanism, the furnace opening mechanism is adopted to open the furnace plate, so that the egg skin retained on the furnace plate is obtained;
s4, folding in half: s3, after the step of opening the furnace is finished, folding the egg skin once by adopting a first turnover cutter of the egg skin folding mechanism, pressing the egg skin after being folded once by adopting a pressing column, resetting the first turnover cutter, folding the egg skin twice by adopting a second turnover cutter, pressing the egg skin after being folded twice by adopting the pressing column, and resetting the second turnover cutter;
s5, rolling cakes: s4, after the folding step is finished, the mechanical arm moves forwards and downwards, the scraper knife is used for scraping the egg skin folded for the second time, the scraper knife and the pressing rod are positioned below the egg skin, the pressing rod is turned over from one side to the other side of the roller rod, the egg skin folded for the second time is folded for the third time, the pressing rod is reset, the roller rod drives the egg skin folded for the third time to roll upwards gradually, and after the egg skin folded for the third time is fully rolled up, the mechanical arm is reset to obtain the egg roll;
s6, cake storage: s5, after the cake rolling step is finished, the egg rolls are obtained, the clamp moves forwards, the clamp is just above the egg rolls, the manipulator moves upwards and just inside the clamp, the clamp performs tightening action under the action of the clamp, the clamp clamps the egg rolls, resets to reach the position right above the cake storage barrel, then the egg rolls are released, the egg rolls fall into the cake storage mechanism, and automatic production and temporary storage of the egg rolls are completed.
6. The method for producing egg rolls based on the fully automatic egg roll machine according to claim 5, comprising the steps of:
s1, blanking: the required raw materials for producing the egg rolls are prepared and placed in the blanking mechanism, and the blanking mechanism places the raw materials on the grouting stove plate;
the blanking step comprises two steps:
s11, laver: placing the prepared laver in the dish feeding mechanism, and placing the laver on the grouting furnace plate through the dish feeding mechanism;
s12 grouting: placing laver on the grouting furnace plate, placing prepared egg liquid in the grouting mechanism, injecting the egg liquid on the grouting furnace plate through the grouting mechanism, and placing the laver below the egg liquid;
s2, flattening and heating: s1, after the blanking step is finished, the rotary workbench rotates, the oven plate is completely closed, the egg liquid is flattened, and the control console controls the heating temperature of the oven plate;
s3, opening the furnace: s2, after the flattening and heating steps are completed, the rotary table continues to rotate, and after the furnace plate reaches the furnace opening mechanism, the furnace opening mechanism is adopted to open the furnace plate, so that the egg skin retained on the furnace plate is obtained;
s4, folding in half: s3, after the step of opening the furnace is finished, folding the egg skin once by adopting a first turnover cutter of the egg skin folding mechanism, pressing the egg skin after being folded once by adopting a pressing column, resetting the first turnover cutter, folding the egg skin twice by adopting a second turnover cutter, pressing the egg skin after being folded twice by adopting the pressing column, and resetting the second turnover cutter;
s5, rolling cakes: s4, after the folding step is finished, the mechanical arm moves forwards and downwards, the scraper knife is used for scraping the egg skin folded for the second time, the scraper knife and the pressing rod are positioned below the egg skin, the pressing rod is turned over from one side to the other side of the roller rod, the egg skin folded for the second time is folded for the third time, the pressing rod is reset, the roller rod drives the egg skin folded for the third time to roll upwards gradually, and after the egg skin folded for the third time is fully rolled up, the mechanical arm is reset to obtain the egg roll;
s6, cake storage: s5, after the cake rolling step is finished, the egg rolls are obtained, the clamp moves forwards, the clamp is just above the egg rolls, the manipulator moves upwards and just inside the clamp, the clamp performs tightening action under the action of the clamp, the clamp clamps the egg rolls, resets to reach the position right above the cake storage barrel, then the egg rolls are released, the egg rolls fall into the cake storage mechanism, and automatic production and temporary storage of the egg rolls are completed.
7. The method for producing egg rolls based on the fully automatic egg roll machine as claimed in claim 5 or 6, wherein after the step of storing S6 the rotary table continues to rotate, the grate plate passes through the cleaning mechanism, and the egg roll residue on the grate plate surface is cleaned.
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| CN109380672A (en) * | 2018-12-19 | 2019-02-26 | 尚宏阁 | A kind of egg roll clamping plate with auxiliary winding |
| CN109757673B (en) * | 2019-03-11 | 2023-10-13 | 苏永志 | Egg roll winding device |
| CN111280191A (en) * | 2020-02-20 | 2020-06-16 | 珠海格力智能装备有限公司 | Egg roll processing device |
| CN113331221B (en) * | 2021-06-24 | 2022-04-19 | 广州市鹏大机械有限公司 | Continuous egg roll processing equipment |
| CN113519570B (en) * | 2021-07-28 | 2022-12-23 | 浙江一派食品有限公司 | Automatic egg roll processor of material loading and roll |
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