CN106616198A - Green and safe food processing system - Google Patents
Green and safe food processing system Download PDFInfo
- Publication number
- CN106616198A CN106616198A CN201611228098.1A CN201611228098A CN106616198A CN 106616198 A CN106616198 A CN 106616198A CN 201611228098 A CN201611228098 A CN 201611228098A CN 106616198 A CN106616198 A CN 106616198A
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- Prior art keywords
- food
- main cylinder
- heating
- processing system
- sterilization
- Prior art date
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- Granted
Links
- 235000013305 food Nutrition 0.000 title claims abstract description 122
- 238000012545 processing Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 92
- 238000001035 drying Methods 0.000 claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 230000001954 sterilising effect Effects 0.000 claims abstract description 16
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 12
- 239000000919 ceramic Substances 0.000 claims abstract description 4
- 239000002103 nanocoating Substances 0.000 claims abstract description 4
- 230000005611 electricity Effects 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract 2
- 239000004744 fabric Substances 0.000 description 40
- 230000006835 compression Effects 0.000 description 12
- 238000007906 compression Methods 0.000 description 12
- 239000002002 slurry Substances 0.000 description 11
- 239000004033 plastic Substances 0.000 description 10
- 229920003023 plastic Polymers 0.000 description 10
- 125000006850 spacer group Chemical group 0.000 description 10
- 238000002156 mixing Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 235000013324 preserved food Nutrition 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000000047 product Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 241000894006 Bacteria Species 0.000 description 4
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 4
- 238000002955 isolation Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 210000004877 mucosa Anatomy 0.000 description 3
- 235000000832 Ayote Nutrition 0.000 description 2
- 235000009854 Cucurbita moschata Nutrition 0.000 description 2
- 240000001980 Cucurbita pepo Species 0.000 description 2
- 235000009804 Cucurbita pepo subsp pepo Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 235000015136 pumpkin Nutrition 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012492 regenerant Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000005619 thermoelectricity Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/005—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment
- A23L3/01—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment using microwaves or dielectric heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention relates to a green and safe food processing system. The green and safe food processing system is characterized by comprising a sterilization device and a food material drying device, wherein the sterilization device comprises a main barrel, a feeding hopper communicated with the top of the main barrel, two microwave generators, an electrical heating device, a temperature sensor and a sterilization net, wherein the sterilization net is horizontally arranged in the feeding hopper, the sterilization net is a metal net with a surface coated with a ceramic layer and a nano coating, the two microwave generators are oppositely arranged on the inner wall of the main barrel, and the electrical heating device and the temperature sensor are respectively arranged on the inner wall of the main barrel; and a heating electric wire of the electrical heating device is connected with a netting wire connected with the metal net.
Description
Technical field
The present invention relates to field of food, and in particular to a kind of green safety food product processing system.
Background technology
In field of food, number of types of food starts all to be made as slurry reshaping, therefore carries out sterilization to slurry
Process is very necessary.It is an object of the invention to design a kind of efficient green safety food product processing system.
The content of the invention
For the problems referred to above, the present invention provides a kind of green safety food product processing system.
The purpose of the present invention employs the following technical solutions to realize：
A kind of green safety food product processing system, including sterilizing unit and food material drying device, sterilizing unit includes
Main cylinder, it is communicated at the top of main cylinder and enters funnel, 2 microwave generators, electrical heating, temperature sensor and sterilized nets, kills
Bacterium net is horizontally set in funnel, and sterilized net scribbles the wire netting of ceramic layer and nano coating for surface, and 2 microwaves occur
Device is oppositely arranged on the inwall of main cylinder, and electrical heating and temperature sensor are arranged on the inwall of main cylinder；It is electrically heated
Heating wires are connected with and are connected with the twine of wire netting all the way.
Beneficial effects of the present invention are：By wire netting, microwave generator, electrically heated setting, slurry can be effectively killed
Bacterium in material, it is ensured that the safety of food.
Description of the drawings
Using accompanying drawing, the invention will be further described, but the embodiment in accompanying drawing does not constitute any limit to the present invention
System, for one of ordinary skill in the art, on the premise of not paying creative work, can be being obtained according to the following drawings
Other accompanying drawings.
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the side-looking overall structure diagram of drying device；
Fig. 3 is the front view of indirect heat exchange type food drying rotating cylinder and cloth deflector roll (only illustrating the 3rd cloth deflector roll)；
Fig. 4 is the first driving coil in integrated circuit modules, the circuit diagram of the second driving coil.
Reference：Food size mixing drum -1；Indirect heat exchange type food drying rotating cylinder -1a；Backgauge roller -1b；First modeling
Material flexible pipe -3a；Food mix feeding pipe -5a；Liquid back pipe -5b；Electronic blade mixing machine -8；Heating source inlet -8a；Heating source
Outlet -8b；Food material screen pack -10a；Delivery pump -11；Food material blow-off valve -11a；Frame -12；Entrance service valve-
12a；Outlet service valve -12b；Second plastic flexible pipe -13；3rd plastic flexible pipe -14；Horizontal -15；Second housing body-
15a；Spacer -15b in exchange；Spacer -15c in direct current；First shell body -15d；3rd cloth deflector roll -21；Scraper -25；Vapour-water
Rotary joint -26；Horizontal house steward -26a；Steam jet -26b；Steam nozzle -26c；It is vertically lowered pipe -36；Rotary joint cool down into
Mouth -36a；Rotary joint coolant outlet -36b；Integrated circuit modules -37；Food is reclaimed and blows material valve -38；Vertical connector -41；Send out
Optical diode -42；Photo resistance -43；First giant magnetostrictive rod -45；Second giant magnetostrictive rod -53；Food recovered material
Electric heater -58；Food material screen pack motor -59；Serial adjustable resistance -70；Food material drying device -100；Main cylinder-
101；Enter funnel -102；Microwave generator -103；Electrical heating -104；Temperature sensor -105；Sterilized net -106；Plus thermoelectricity
Line -107；Discharge nozzle -108；Dehvery pump -109；Drainage for overhaul valve-A；Food reclaims conveyer-B；The secondary food of food material is returned
Receive material electric heater-C；Dried foods collector-D；First cloth deflector roll-E；Second cloth deflector roll-F；Roller bearing-G；Transmission system-H；
Motor-K；Water-water rotary joint-L；Food material screen pack shell-M；Negative-pressure vacuum machine -110；Helix tube -111；Condensation
Agent -112；Condenser -113；Steam takes out mouth -114；Valve body -115；Food material compression blocks -116；Vertical housing -117；First
Driving coil -118；Second driving coil -119；Current detector -120；Dc source -121；AC power -122；Bypass can
Adjust resistance -123；Controller -124；Inverse proportion adjuster -125.
Specific embodiment
With the following Examples the invention will be further described.
A kind of green safety food product processing system as shown in Figure 1, including sterilizing unit and food material drying device
100, sterilizing unit include main cylinder 101, be communicated in the top of main cylinder 101 enter 102,2 microwave generators 103 of funnel,
Electrical heating 104, temperature sensor 105 and sterilized net 106, sterilized net 106 is horizontally set in funnel 102, sterilized net 106
For the wire netting that surface scribbles ceramic layer and nano coating, 2 microwave generators 103 are oppositely arranged on the inwall of main cylinder 101
On, electrical heating 104 and temperature sensor 105 are arranged on the inwall of main cylinder 101；The heating wires 107 of electrical heating 104 connect
It is connected to and is connected with the twine of wire netting all the way.
The present invention can effectively kill the bacterium in slurry by wire netting, microwave generator, electrically heated setting, protect
The safety of card food.
Preferably, the bottom of main cylinder 101 is communicated with and connects with the food mix feeding pipe 5a of food material drying device 100
Logical discharge nozzle 108, is provided with dehvery pump 109 on discharge nozzle 108.
Preferably, food size is entered by funnel 102 is entered, and through heated wire netting preliminary heating sterilization is carried out,
Subsequently microwave disinfection is carried out by 2 microwave generators 103 in main cylinder 101, and further heating is carried out by electrical heating 104 to kill
Bacterium.Used as further preferably, as Figure 2-3, food material drying device 100 includes food size mixing drum 1, changes indirectly
Hot type food drying rotating cylinder 1a, cloth deflector roll, backgauge roller 1b, food material screen pack 10a and the secondary food regenerant of food material
Material electric heater C.The top of food size mixing drum 1 is communicated with food mix feeding pipe 5a and liquid back pipe 5b, is provided with it
The electronic blade mixing machine 8 rotated by Motor drive.The tank body of food size mixing drum 1 adopts sandwich, interlayer to be communicated with
For heating the food material screen pack 8a and heating source outlet 8b of slurries, by adjusting heating source inlet valve (not shown)
Aperture adjusting the slurry temperature in food size mixing drum 1.The bottom of food size mixing drum 1 is connected by plastic flexible pipe
The outlet plastic flexible pipe for having delivery pump 11, delivery pump 11 is branched into the first plastic flexible pipe 3a, the second plastic flexible pipe 13 and the 3rd modeling
Material flexible pipe 14.Indirect heat exchange type food drying rotating cylinder 1a is integrally provided in frame 12, indirect heat exchange type food drying rotating cylinder 1a
One end be connected with transmission system H by roller bearing G, transmission system H is driven by the motor K on the right side of it, indirect heat exchange type
The other end connection water-water rotary joint K of food drying rotating cylinder 1a.
Swivel joint is that the one kind being input to fluid media (medium) from static pipeline in rotation or reciprocating equipment connects
Sealing device is connect, its one end is connected with static duct, the other end is connected with the equipment of motion, and medium passes through from the middle of it, can
Directly match as requested, belong to prior art category, its structure is not described in detail in the present embodiment.Cloth deflector roll has 3, point
It is not the first cloth deflector roll E, the second cloth deflector roll F and the 3rd cloth deflector roll 21, wherein the 3rd cloth deflector roll 21 is arranged on indirect heat exchange type food
The surface of product drying drum 1a, the second cloth deflector roll F and the first cloth deflector roll E be sequentially arranged in the left side of the 3rd cloth deflector roll 21 and with
3rd cloth deflector roll 21 is located on same concentric circles, and the angle between adjacent 2 cloth deflector rolls is 30 °～35 °.Backgauge roller 1b is provided with
The right side of the 3rd cloth deflector roll 21, is 32 ° with the angle of the 3rd cloth deflector roll 21.First plastic flexible pipe 3a is to the first cloth deflector roll E and
Whitewash between two cloth deflector rolls F, the second plastic flexible pipe 13 is whitewashed between the second cloth deflector roll F and the 3rd cloth deflector roll 21, the 3rd plastics
Flexible pipe 14 is whitewashed between the 3rd cloth deflector roll 21 and backgauge roller 1b.Referring to Fig. 2,3, water-water rotary joint K using with hold into vapour with hold
The mode of draining, its air intake connection plus vapours, stretch into indirect heat exchange type food drying rotating cylinder 1a in water-water rotary joint K
Venthole at be threaded with 1 guide type heating tube, the guide type heating tube by horizontal house steward 28 with connect total in level
The horizontal house steward 26b compositions of many bendings on pipe 28, the end of horizontal house steward 26b is provided with horizontal house steward 26c, horizontal house steward
26c is located between the 3rd cloth deflector roll 21 and backgauge roller 1b and near the inwall of indirect heat exchange type food drying rotating cylinder 1a, steam edge
The circumference tangential direction for indirect heat exchange type food drying rotating cylinder 1a sprays counterclockwise.16 in transmission system, indirect heat exchange type
The roller bearing G of food drying rotating cylinder 1a is engaged respectively by gear with the rotating shaft of first, second, and third cloth deflector roll, while changing indirectly
The roller bearing G of hot type food drying rotating cylinder 1a is by driving belt and backgauge roller rotating shaft transmission.It is fixed in the lower right of backgauge roller 1b
The scraper 25 for scraping the material film on indirect heat exchange type food drying rotating cylinder 1a is provided with, scraper 25 is eaten with indirect heat exchange type
The surface contact of product drying drum 1a.Positioned at the lower section of scraper 25 Yu indirect heat exchange type food drying rotating cylinder 1a surfaces contact position,
The dried foods collector D being fixed in frame 12 is provided with, for collecting the dried material that scraper 25 is scraped.First, second
Equally connected using swivel joint with the 3rd cloth deflector roll, hereafter referred to collectively as vapour-water rotary joint 26, vapour-water rotary joint 26 is using same
End water inlet is passed through cooling water with the mode of end draining in three cloth deflector rolls.
Preferably, the bottom of dried foods collector D is also provided with weight induction device, weight induction device and controller
Communication, when the weight of material of dried foods collector D reaches setting value, controller sends prompting to operations staff (can be passed through
External audible-visual annunciator), taken out by the way of manual cleaning or automation discharging through dry food material (tool
Toppling in the present embodiment for body is no longer described in detail, and prior art is capable of achieving), into next step process step sequence.Normal working hours
Heat exchange type food drying rotating cylinder 1a is met along counterclockwise rotates, first, second, and third cloth deflector roll is due to the engagement of gear
Effect rotates along clockwise direction, and backgauge roller 1b is rotated due to being driven using driving belt along direction counterclockwise,
When the lower slurries of first, second, and third plastic flexible pipe spray, slurries are quick on the surface of indirect heat exchange type food drying rotating cylinder 1a
Adhesion is dried, while in the effect of mutually rolling of indirect heat exchange type food drying rotating cylinder 1a and first, second, and third cloth deflector roll
Lower film-like, is hung down in dried foods collector 26 when membranaceous material turns to 25 position of scraper.And backgauge roller 1b
Due to rotation direction and indirect heat exchange type food drying rotating cylinder 1a be counterclockwise, therefore cannot be into both gap locations
Film passes through, and can play a part of to prevent slurries from directly leaking to scraper from the 3rd cloth deflector roll 21, it is ensured that drying effect.Meanwhile, it is oriented to
Region of the high-temperature steam that formula heating tube is sprayed into first between the 3rd cloth deflector roll 21 and backgauge roller 1b is exchanged heat, this region
The neighbouring slurries moisture highest in (region between the first cloth deflector roll E and backgauge roller 1b), the heat of needs at most, therefore with without
The initial steam drying for crossing heat exchange can guarantee that dry effect, with rotating counterclockwise for steam and being gradually dried to for material
Type, the heat that is dried that the membranaceous material after the first cloth deflector roll E needs is gradually decreased, and is dried using follow-up steam waste heat
Jing is enough.
This steam using direction of rotation identical with indirect heat exchange type food drying rotating cylinder is real come the mode of dry heat
Matter is a kind of local heating of reinforcing, for traditional uniform heating pattern, can play good energy-conservation and drying
Effect.In Fig. 2, the steam connected with negative-pressure vacuum machine 110 is provided with above indirect heat exchange type food drying rotating cylinder 1a and is taken out
Mouthfuls 114, steam take out mouth 114 for extract out through the slurries moisture vapor that evaporates.The outlet of negative-pressure vacuum machine 110 has one
Section helix tube 111, the helix tube 111 is arranged in the condenser 113 filled with condensing agent 112, and steam condenses in helix tube 111
Cheng Shui, and discharged by the pipe 36 that is vertically lowered connected with the end of helix tube 111.It is vertically lowered the tunnel of pipe 36 1 to stir with food size
The liquid back pipe 5b connections at the top of cylinder 1, separately lead up to rotary joint cooling inlet valve (not shown) and are communicated to vapour-water rotary joint
26 rotary joint cooling entrance 36a, the rotary joint coolant outlet 36b of vapour-water rotary joint 26 are communicated to liquid back pipe 5b.
Jing inventor's research finds that cloth deflector roll is susceptible to mucosa events, i.e. indirect heat exchange type food drying drum surface
On the material of film forming be adhered in dry run in cloth deflector roll below, have a strong impact on the continuity and finished product of film forming
Quality.Mucosa events are relevant with the temperature of cloth deflector roll, on the one hand, the material with indirect heat exchange type food drying rotating cylinder directly contact
Film surface is hardened immediately in the presence of high temperature, expects that the frictional force between film and cylinder surface is less in addition, it is easy to depart from the opposing party
The material film surface that face contacts with cloth deflector roll is vaporized due to moisture evaporation, and temperature is raised, and newborn degree increases, when temperature reaches gelatinization point
When, cohesive force rises, and causes material film easily to stick in cloth deflector roll.Therefore, controlled by being passed through cooling water into cloth deflector roll
The temperature of cloth deflector roll can be prevented effectively from the generation of mucosa events.In addition, this device controls temperature using the condensate of steam,
And be eventually returned to be conducive to the recovery of cold and material in food size mixing drum 1, there are good energy conservation and consumption reduction effects.Such as Fig. 2
It is shown, 1 food material screen pack 10a is provided with bypass on pipe 36 is vertically lowered, divide before and after food material screen pack 10a
Entrance service valve 12a and outlet service valve 12b is not provided with, is used for overhauling isolation.In food material screen pack 10a entrances
Pipeline and connector (the calling vertical connector 41 in the following text) top for being vertically lowered pipe, being vertically lowered on the inwall of pipe 36 one is provided with
To the light emitting diode 42 that is oppositely arranged and photo resistance 43, light emitting diode 42 launches the light of specific wavelength to photo resistance 43
Ripple.Before entrance service valve 12a on the pipeline of food material screen pack 10a, a valve body 115, the bottom of valve body 115 are provided with
Energy block fluid circulation when end is adjacent to the bottom of pipeline.The lower end of affixed first giant magnetostrictive rod 45 in upper end of valve body 115, the
One giant magnetostrictive rod 45 is contained in the cavity that spacer 15c is constituted in direct current, and spacer 15c peripheries set the first shell body in direct current
15d, in the confined space constituted between spacer 15c and the first shell body 15d in direct current the first driving coil 118 is provided with, the
The upper end of one giant magnetostrictive rod 45 is fixed in the interior of the horizontal 15 in direct current between spacer 15c and the first shell body 15d
On wall.Valve body 115 does the motion of vertical direction under the vertical field drives of direct current of the first driving coil 118, adjusts by food
The flow of product material filtering net 10a.On the offside pipeline outer wall of vertical connector 41, second housing body 15a and friendship are provided with
The second drives line is provided with the confined space constituted between spacer 15b in spacer 15b in stream, second housing body 15a and exchange
Circle 119, in the receiving space that spacer 15b is surrounded in exchange the second giant magnetostrictive rod 53, the second giant magnetostrictive rod are provided with
53 one end with exchange in vertical housing 117 between spacer 15b and second housing body 15a inwall it is affixed, the other end and food
The right side of product material compression block 116 is affixed, and food material compression blocks 116 drive in the exchange horizontal magnetic field of the second driving coil 119
Level is done under dynamic and comes and goes compression motion.Photo resistance 43, the first driving coil 118 and the second driving coil 119 draw electrical connection
To integrated circuit modules 37.The outlet conduit of food material screen pack 10a flatly returns to be vertically lowered in pipe 36, separately all the way
It is communicated to the entrance of the secondary food recovered material electric heater C of food material vertically through food material blow-off valve 11a all the way, eats
The barrel of the secondary food recovered material electric heater C of product material is interlayer arrangement, and multiple food recovered material electricity are disposed with interlayer
Hot device 58.The food being in tilted layout is provided with the cylinder of the secondary food recovered material electric heater C of food material and reclaims conveyer
B, food reclaims the outlet of conveyer B in the top of dried foods collector D.Pipeline before food material blow-off valve 11a
On, a blow-off line is also associated with, drainage for overhaul valve A is provided with blow-off line.In food material screen pack 10a to entrance
On the pipeline of service valve 12a, the blowback pipeline of connection compressed air gas source is also communicated with, food recovery is provided with blowback pipeline
Blow material valve 38.Food material screen pack 10a is arranged in food material screen pack shell M, and it is by food material screen pack motor
59 drive, and can do 180 ° of upsets along the trunnion axis of food material screen pack 10a.
Preferably, food is reclaimed to blow and expects that valve 38 adopts magnetic valve, food to reclaim to blow and can also arrange before material valve 38 unidirectional inverse
Only valve and manual isolation valve, inlet non return check valve can prevent from flowing backwards, and manual isolation valve is used to overhaul isolation.Referring to Fig. 4, integrated
In circuit module 37, the first driving coil 118, photo resistance 43, current detector 120 and in series time of dc source 121
Road, is also parallel with bypass adjustable resistance 123 in the first driving coil 118, can be with by adjusting the resistance of bypass adjustable resistance 123
Adjust susceptibility of first driving coil 118 to the change in resistance of photo resistance 43.Second driving coil 119 hinders with serial adjustable
70th, AC power 122 is connected in series, and serial adjustable resistance 70 is used to adjust the second driving coil 119 to the amplitude of AC power 122
The susceptibility of change, in the second driving coil 119 alternating current is produced, so as to produce not around the second giant magnetostrictive rod 53
The horizontal direction magnetic field of disconnected change so that its continuous cyclic extension and shortening, promotes food material compression blocks 116 to do round fortune
It is dynamic；AC power 122 is the adjustable AC power of amplitude (prior art).Controller 124 receives current detector 120 and detects
Current value, and by inverse proportion adjuster 125 by setting ratiometric conversion into AC power 122 target voltage amplitude, according to
This adjusts the voltage magnitude of AC power 122, so as to adjust the alternating current amplitude of the second driving coil 119, in other words, is
Adjust the limit of sports record amplitude of food material compression blocks 116.The concrete conversion scale of inverse proportion adjuster 125, can be according to tool
The needs of body are being manually set.Inversely proportional looks like, and refers to the current value of the first driving coil 118 detected when controller 124
When becoming big, inverse proportion adjuster 125 can converse an alternating voltage amplitude for diminishing.Preferably, inverse proportion adjuster 125 is adopted
Use single-chip microcomputer.The part structures such as food material screen pack 10a, photo resistance 43, the first driving coil 118, the second driving coil 119
Into steam material recycling device, the steam material recycling device is mainly used in the material that machinery is carried in recovered steam, it is to avoid
The a large amount of loss of material caused in long-play, its operation principle is：Light emitting diode 42 to photo resistance 43 launches specific
The light wave of wavelength, when the condensate in being vertically lowered pipe 36 is more containing material, can become muddy, cause photo resistance 43 to receive
To light wave die down, its resistance becomes big, so that the electric current of the first driving coil 118 diminishes.The electricity of the first driving coil 118
After rheology is little, on the one hand the vertical magnetic field of the first giant magnetostrictive rod 45 can die down, and cause the first giant magnetostrictive rod 45 to shorten,
Then valve body 115 is above carried, and the flow increased into food material screen pack 10a is filtered；On the other hand, controller 124 is received
To current detector 120 current feedback diminish after, control to tune up by inverse proportion adjuster 125 and be added in the second drives line
The voltage amplitude at 119 two ends is enclosed, so that the alternating current spoke value of the second driving coil 119 becomes big, that is, food material is caused
The compression travel maximum of compression blocks 116 becomes big, and increase enters the flow of vertical connector 41, and strengthens entering vertical connector
41 condensate pressure precipitation (food material compression blocks 116 to vertical connector 41 motion during its left surface
A certain amount of material can be gathered, these materials concentrated are forced to push vertical connector 41 by food material compression blocks), to improve
Filter effect.
When plant running for a period of time after, in order to take out food material screen pack 10a in filter material, close food thing
The entrance service valve 12a and outlet service valve 12b of material screen pack 10a, and open drainage for overhaul valve A and drain after water, start food
Food material screen pack 10a is inverted 180 ° by product material filtering net motor 59, while open food and reclaim blowing material valve 38, opens food
Product material blow-off valve 11a, the material of food material screen pack 10a is blown off food recovered material electric heater secondary to food material
In C, through dry recovered material dried foods collector D (entrance service valve 12a and outlet inspections during normal operation is finally sent to
Repair valve 12b to open, drainage for overhaul valve A, food reclaim to blow expects that valve 38 and food material blow-off valve 11a are turned off).The steam thing
Material retracting device dexterously make use of the characteristic of photo resistance and DC circuit, alternating current circuit to be used in combination, can be according to condensation
The turbidity of water, i.e., the number containing raw-food material is automatically adjusting the flow of filtration, and food material compression blocks 116 is strong
Compression effectiveness processed, there is good energy-conservation and recovering effect, greatly reduces the loss of raw-food material, being fabricated to pumpkin powder
Example, pumpkin powder of the output per 100 kilograms, it is possible to which the raw material for saving at least 20% is used, and greatly reduces production run cost
Although (once investment can increased)；So that food is after follow-up processing, more preferably, retention cycle is more for eating mouth feel
It is long；Realize adjusting using super magnetic materials simultaneously, governing speed is fast, sensitivity is high；The blowback of material collects convenient and swift, and
It is easy to automate, it is recovered in dried foods collector D by electrical drying unification.
Finally it should be noted that above example is only illustrating technical scheme, rather than to present invention guarantor
The restriction of shield scope, although having made to explain to the present invention with reference to preferred embodiment, one of ordinary skill in the art should
Work as understanding, technical scheme can be modified or equivalent, without deviating from the reality of technical solution of the present invention
Matter and scope.
Claims (3)
1. a kind of green safety food product processing system, is characterized in that, including sterilizing unit and food material drying device, sterilization dress
Put including main cylinder, be communicated at the top of main cylinder and enter funnel, 2 microwave generators, electrical heating, temperature sensor and sterilizations
Net, sterilized net is horizontally set in funnel, and sterilized net scribbles the wire netting of ceramic layer and nano coating for surface, and 2 micro-
Wave producer is oppositely arranged on the inwall of main cylinder, and electrical heating and temperature sensor are arranged on the inwall of main cylinder；Electricity
The heating wires of heating are connected with and are connected with the twine of wire netting all the way.
2. a kind of green safety food product processing system according to claim 1, is characterized in that, main cylinder bottom be communicated with
The discharge nozzle of the food mix feeding pipe connection of food material drying device, is provided with dehvery pump on discharge nozzle.
3. a kind of green safety food product processing system according to claim 2, is characterized in that, food size is by entering funnel
Into, preliminary heating sterilization is carried out through heated wire netting, subsequently carry out microwave by 2 microwave generators in main cylinder
Sterilization, and it is sterilized further to carry out heating by electrical heating.
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| CN201611228098.1A CN106616198B (en) | 2016-12-27 | 2016-12-27 | Green safety food processing system |
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| CN201611228098.1A CN106616198B (en) | 2016-12-27 | 2016-12-27 | Green safety food processing system |
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| CN106616198B CN106616198B (en) | 2020-06-30 |
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| JP2003125745A (en) * | 2001-10-23 | 2003-05-07 | Buhei Kono | Method for producing high temperature steam at normal pressure using microwave and development of sterilization system by microwave application, germ-free distribution system of fruit and vegetable and development of food processing and cooking system |
| CN1792252A (en) * | 2005-12-29 | 2006-06-28 | 颜怀伟 | Natural resource Zhugecai nutrient beverage, and its prepn. method |
| CN102499336A (en) * | 2012-01-06 | 2012-06-20 | 江苏晨丰机电设备制造有限公司 | Sterilization machine |
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| CN204090969U (en) * | 2014-10-10 | 2015-01-14 | 山东津美生物科技有限公司 | A kind of double drum drier |
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| CN106616198B (en) | 2020-06-30 |
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