CN106611654A - Double-high-voltage inorganic super capacitor - Google Patents
Double-high-voltage inorganic super capacitor Download PDFInfo
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- CN106611654A CN106611654A CN201510693628.9A CN201510693628A CN106611654A CN 106611654 A CN106611654 A CN 106611654A CN 201510693628 A CN201510693628 A CN 201510693628A CN 106611654 A CN106611654 A CN 106611654A
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- China
- Prior art keywords
- ultracapacitor
- pole plate
- collection sheet
- flow collection
- epoxy resin
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
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- Electric Double-Layer Capacitors Or The Like (AREA)
Abstract
The invention relates to a double-high-voltage inorganic super capacitor which comprises a packaging casing, an epoxy resin strip, a positive power-taking plate, single capacitor bodies, a negative power-taking plate and another epoxy resin strip are stacked and compressed sequentially in the packaging casing. At least 30 single capacitor bodies are arranged between the positive and negative energy-taking plates, and are assembled by serial connection, and every two single capacitor bodies are separated from each other via a diaphragm. The problems that in present capacitor production, single capacitor bodies are low in consistency and causes too high internal resistance, low pressure tolerance and low environment tolerance during use are solved; the diagrams between the adjacent single capacitor bodies and a current collector are avoided from short circuit due to contact, and the single capacitor bodies are compressed via an external pressure, welded, and then sealed by epoxy resin; the internal resistance of a capacitor product is kept consistent by adjusting the pressure in the manufacturing process; and no adhesive or dispersant needs to be added, and the product stability is improved.
Description
Technical field
The present invention relates to the inorganic system's ultracapacitor of a kind of pair of high pressure, more particularly, to a kind of to the isostructural improvement of high-voltage super capacitor.
Background technology
Ultracapacitor, it is called double layer capacitor ultracapacitor, after on applied voltage to two pole plates, ion in electrolyte can be adsorbed on pole plate and complete polarization, the charge and discharge process of ultracapacitor is physical process all the time, without chemical reaction, therefore ultracapacitor can be hundreds thousand of secondary with repeated charge.Ultracapacitor is a kind of novel energy storage apparatus between traditional capacitor and battery, and it has the advantages that, and power density is big, capacity big, long service life, non-maintaining, economic and environment-friendly.
Traditional inorganic system's ultracapacitor, monomer voltage is usually no more than 1V, once reaching window voltage, pole piece will occur electrolysis water reaction, produce oxygen and hydrogen, and such case causes application of the ultracapacitor in higher voltage field to be restricted.Simultaneously a large amount of gases produce and electric capacity can be caused to rupture, and cannot be continuing with, different from the rich solution electric capacity of organic series, the electric capacity electrolyte comparision contents of inorganic series are low, if the perforate design being similar to using lead-acid accumulator, water inside electric capacity monomer can evaporate quickly causes integral capacitor internal resistance huge, it is impossible to use.Although inorganic series has the problems referred to above, but compare the high voltage of organic series, for high energy storage, inorganic series is more environmentally-friendly, it is safer, will not explode, and inorganic series also has its unique use, such as the application in terms of automobile starting, diesel locomotive startup, hybrid vehicle startup.Therefore, the frame mode of inorganic series super capacitor at present is improved, the monomer voltage and raising force resistance for improving ultracapacitor is extremely urgent.
The content of the invention
The technical problem to be solved in the invention is to provide a kind of inorganic series super capacitor of the high pressure of more safety and pressure tolerance, it mainly solves existing mineral condenser, and in process of production the bad caused internal resistance of monolithic uniformity is too high, the force resistance for reaching the gas produced after window voltage is poor, and the technical problem of the environmental resistance ability in use.
The technical scheme is that for this:The inorganic system's ultracapacitor of double high pressure, including encapsulating housing, it is characterised in that:Form according to the order compacting that is stacked together of epoxy resin bar, positive power taking pole plate, capacitor monomer, negative power taking pole plate, epoxy resin bar in encapsulating housing;The capacitor monomer of at least 30 and the above is provided between wherein positive and negative pole plate, capacitor monomer assembled in series is formed, is spaced by barrier film between each two capacitor monomer.
Further it is improved by:Described positive and negative power taking pole plate is conductive stainless steel or alloy pole plate, and two pieces of power taking pole plates stretch out respectively a lug as external power supply.
Further it is improved by:Described capacitor monomer is plaster contg. active ingredients, and plaster contg. active ingredients are made up of flow collection sheet with the activated carbon powder for being coated on flow collection sheet both sides, and the reserved 3-5 mm frames of surrounding of flow collection sheet and insulation frame coordinate, and flow collection sheet material is stainless steel band or nickel strap.
Further it is improved by:Described plaster contg. active ingredients are super-activated carbon, alkaline electrolyte is mixed and is coated on flow collection sheet, and slabbing is reduced after drying.
Further it is improved by:The area of barrier film is consistent with active material size;The area of barrier film is less than the area of flow collection sheet, makes barrier film that plaster contg. active ingredients can be just completely covered.
Further it is improved by:Described pressing pressure size is in 5-13 T.
Beneficial effect:
Epoxy resin bar rather than epoxy resin board are adopted in the present invention, encapsulating epoxy resin can be flowed between power taking pole plate and housing when so pouring, and play more preferable insulation effect and sealing effectiveness.Due to the good heat insulation anti-shock performance of the epoxy resin filled with firm shell and the inside, this kind of electric capacity is used under conditions of the scope and strenuous vibration of high low temperature, simultaneously because pressurization assembling and excellent sealing, short time overvoltage is charged and is also not result in electric capacity crack damage, and overvoltage is adjusted to into rated voltage electric capacity can be continuing with.
Positive and negative power taking pole plate is indeformable for two pieces of pole plates of stainless steel or alloy pole plate are resistant to the pressure of some strength.
The carbon dust of plaster contg. active ingredients surrounding 3-5 mm before the use is scraped, and then insulate frame on pad, will not out when such carbon dust is extruded, and barrier film also can be intercepted completely;The length of barrier film is consistent with active material size with width;And in addition barrier film is the super inorganic series capacitors dedicated diaphragm paper with suitable aperture;The area of diaphragm paper is smaller than the area of flow collection sheet, that is, active material can be just completely covered in diaphragm paper;Flow collection sheet and barrier film so when pressurization assembling between adjacent two panels causes short circuit all without contact.
After plaster contg. active ingredients are stirred by super-activated carbon, alkaline electrolyte, it is coated on flow collection sheet, slabbing is reduced after drying and is formed.All can be improving the bonding of carbon dust and collector using adhesive or dispersant in general battery processing, adhesive and dispersant can cause the increase of internal resistance, due to finally using huge pressure compaction electric capacity monomer in the present invention, carbon dust will not arbitrarily flow and come off, therefore adhesive and dispersant need not be added in active material, is so increased the capacity of electric capacity and reduced internal resistance;The scheme that adjustment pressure obtains consistent internal resistance is employed simultaneously, improves the stability of product.
The flow collection sheet and barrier film when being arranged on pressurization assembling between adjacent two panels of diaphragm size causes short circuit all without contact.
The uniformity of electric capacity is ensure that using the pressure of 5-13 T.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is capacitor monomer schematic diagram of the present invention.
Fig. 3 is to stack the structural representation for press-fiting order.
Description of symbols in figure:1 is positive power taking pole plate;2 is negative power taking pole plate;3 is lug;4 is plaster contg. active ingredients;4-1 is flow collection sheet, and 5 is barrier film;6 is encapsulating housing;7 is encapsulating epoxy resin;8 is activated carbon powder;9 is insulation frame;10 is epoxy resin bar.
Specific embodiment
Below by embodiment, and accompanying drawing is combined, technical scheme is described in further detail.
The inorganic system's ultracapacitor of double high pressure, including encapsulating housing 6, form in encapsulating housing according to the order compacting that is stacked together of epoxy resin bar 10, positive power taking pole plate 1, capacitor monomer, negative power taking pole plate 2, epoxy resin bar 10;The capacitor monomer of at least 30 and the above is provided between wherein positive and negative pole plate 1,2, capacitor monomer assembled in series is formed, is spaced by barrier film 5 between each two capacitor monomer.
Positive and negative power taking pole plate 1,2 is conductive stainless steel or alloy pole plate, and two pieces of power taking pole plates stretch out respectively a lug as external power supply.
Capacitor monomer is plaster contg. active ingredients 4, and plaster contg. active ingredients 4 are made up of flow collection sheet 4-1 with the activated carbon powder 8 for being coated on flow collection sheet both sides, and the reserved 3-5 mm frames of surrounding of flow collection sheet 4-1 and insulation frame 9 coordinate, and flow collection sheet 4-1 materials are stainless steel band or nickel strap.
Plaster contg. active ingredients 4 are super-activated carbon, alkaline electrolyte is mixed and is coated on flow collection sheet 4-1, and slabbing is reduced after drying.
The area of barrier film 5 is consistent with the size of active material 4;Area of the area of barrier film 5 than flow collection sheet 4-1 is little, makes barrier film 5 that plaster contg. active ingredients 4 can be just completely covered.
Pressing pressure size is in 5-13 T.The series resistance of housing is determined during pressure, all the time pressure size is adjusted, so that the internal resistance of all electric capacity is all identical, then under packing state iron covering and housing are coupled together using technologies such as electric welding or laser weldings, then that side stretched out from lug again pours encapsulating epoxy resin and fully seals, housing is the material that iron, alloy or fiberglass etc. are resistant to some strength pressure.
It is shown experimentally that when pressure is more than 13 T, it is unobvious that the internal resistance of electric capacity declines degree, typically under the pressure condition of 10-15 T, electric capacity internal resistance does not change substantially, when pressure is further continued for increasing, internal resistance can increase on the contrary, and reason is that excessive pressure causes the electrolyte in the middle of active material to ooze out, and carbon dust electric conductivity declines.
Embodiment 1:The inorganic system's ultracapacitor of double high pressure of this example,There are two pieces of power taking pole plates to be respectively positive power taking pole plate 1 and negative power taking pole plate 2,Two pieces of power taking pole plates respectively stretch out a lug 3 for external power supply,The capacitor monomer of at least 30 and the above is provided between two pieces of power taking pole plates,Namely plaster contg. active ingredients 4,Plaster contg. active ingredients 4 are made up of flow collection sheet 4-1 and the superincumbent activated carbon powder 8 of coating,Insulate frame 9 after the scraping of plaster contg. active ingredients 4 on pad,Separated with barrier film 5 between neighboring capacitors monomer,Then the capacitor monomer of series connection closed assembly is put into the encapsulating housing 6 of consistent size,Order is stacked according to epoxy resin bar 10,Positive power taking pole plate 1,Electric capacity monomer,Negative power taking pole plate 2,The order of epoxy resin bar 10,Lid is pressed into into encapsulating housing 6 using the pressure of 5-13 T and is welded,Make the electric capacity internal resistance for drawing consistent,Then fully sealed by just above pouring encapsulating epoxy resin.It is 24 V after assembling, the inorganic system's ultracapacitor of high pressure of 40 m Ω, 15 F is used primarily in the startup of car above, and it is 28 V that the short time overcharges ceiling voltage, and under -30 DEG C and 70 DEG C of environment temperatures discharge and recharge can be stablized.
Embodiment 2:The inorganic system's ultracapacitor of double high pressure of this example, plaster contg. active ingredients 4 are 90, and power taking pole plate is 4, and it is power taking pole plate A to stack order, 30 plaster contg. active ingredients, power taking pole plate B, 30 plaster contg. active ingredients, power taking pole plate C, 30 plaster contg. active ingredients, power taking pole plate D, remaining operation is with embodiment 1.
When external power supply, the lug of power taking pole plate A forms new positive electrode together with the tab welding of power taking pole plate C, and the lug of power taking pole plate D forms new negative electrode together with the tab welding of power taking pole plate B.It is 24 V after assembling, 18 m Ω, the high-voltage super capacitor of 45 F is used primarily in the startup of heavy truck above, and it is 28 V that the short time overcharges ceiling voltage, and under -30 DEG C and 70 DEG C of environment temperatures discharge and recharge can be stablized.
These embodiments be merely to illustrate the present invention be not limited to it is above-mentioned preferred embodiment.
Claims (6)
1. the inorganic system's ultracapacitor of pair high pressure, including encapsulating housing, it is characterised in that:Form according to the order compacting that is stacked together of epoxy resin bar, positive power taking pole plate, capacitor monomer, negative power taking pole plate, epoxy resin bar in encapsulating housing;The capacitor monomer of at least 30 and the above is provided between wherein positive and negative pole plate, capacitor monomer assembled in series is formed, is spaced by barrier film between each two capacitor monomer.
2. the inorganic system's ultracapacitor of the according to claim 1 pair of high pressure, it is characterised in that:Described positive and negative power taking pole plate is conductive stainless steel or alloy pole plate, and two pieces of power taking pole plates stretch out respectively a lug as external power supply.
3. the inorganic system's ultracapacitor of the according to claim 1 pair of high pressure, it is characterised in that:Described capacitor monomer is plaster contg. active ingredients, and plaster contg. active ingredients are made up of flow collection sheet with the activated carbon powder for being coated on flow collection sheet both sides, and the reserved 3-5 mm frames of surrounding of flow collection sheet and insulation frame coordinate, and flow collection sheet material is stainless steel band or nickel strap.
4. the inorganic system's ultracapacitor of the according to claim 3 pair of high pressure, it is characterised in that:Described plaster contg. active ingredients are super-activated carbon, alkaline electrolyte is mixed and is coated on flow collection sheet, and slabbing is reduced after drying.
5. the inorganic system's ultracapacitor of the according to claim 4 pair of high pressure, it is characterised in that:The area of barrier film is consistent with active material size;The area of barrier film is less than the area of flow collection sheet, makes barrier film that plaster contg. active ingredients can be just completely covered.
6. the inorganic system's ultracapacitor of the according to claim 1 pair of high pressure, it is characterised in that:Described pressing pressure size is in 5-13
T。
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CN201510693628.9A CN106611654A (en) | 2015-10-24 | 2015-10-24 | Double-high-voltage inorganic super capacitor |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2614388Y (en) * | 2003-04-11 | 2004-05-05 | 江苏双登电源有限公司 | Bipolar super capacitor |
JP2005183443A (en) * | 2003-12-16 | 2005-07-07 | Hitachi Zosen Corp | Printed circuit board comprising capacitor |
CN201348943Y (en) * | 2008-12-18 | 2009-11-18 | 高凤仙 | High-voltage super capacitor |
CN102177563A (en) * | 2008-12-08 | 2011-09-07 | 松下电器产业株式会社 | Electric double layer capacitor and method for manufacturing same |
CN205050709U (en) * | 2015-10-24 | 2016-02-24 | 湖北圣融科技有限公司 | Two high pressure are inorganic to be ultracapacitor system |
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2015
- 2015-10-24 CN CN201510693628.9A patent/CN106611654A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2614388Y (en) * | 2003-04-11 | 2004-05-05 | 江苏双登电源有限公司 | Bipolar super capacitor |
JP2005183443A (en) * | 2003-12-16 | 2005-07-07 | Hitachi Zosen Corp | Printed circuit board comprising capacitor |
CN102177563A (en) * | 2008-12-08 | 2011-09-07 | 松下电器产业株式会社 | Electric double layer capacitor and method for manufacturing same |
CN201348943Y (en) * | 2008-12-18 | 2009-11-18 | 高凤仙 | High-voltage super capacitor |
CN205050709U (en) * | 2015-10-24 | 2016-02-24 | 湖北圣融科技有限公司 | Two high pressure are inorganic to be ultracapacitor system |
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Application publication date: 20170503 |