CN106596225A - Method for preparing transmission electron microscope sample - Google Patents

Method for preparing transmission electron microscope sample Download PDF

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Publication number
CN106596225A
CN106596225A CN201611170475.0A CN201611170475A CN106596225A CN 106596225 A CN106596225 A CN 106596225A CN 201611170475 A CN201611170475 A CN 201611170475A CN 106596225 A CN106596225 A CN 106596225A
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CN
China
Prior art keywords
sample
electron microscope
observed
chip
transmitted electron
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Pending
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CN201611170475.0A
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Chinese (zh)
Inventor
高慧敏
张顺勇
汤光敏
卢勤
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Wuhan Xinxin Semiconductor Manufacturing Co Ltd
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Wuhan Xinxin Semiconductor Manufacturing Co Ltd
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Priority to CN201611170475.0A priority Critical patent/CN106596225A/en
Publication of CN106596225A publication Critical patent/CN106596225A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention provides a method for preparing a transmission electron microscope sample. The method comprises: providing a to-be-observed chip, the to-be-observed chip containing a to-be-observed area; thinning the front and/or back surface of the to-be-observed chip to obtain an initial sample; fixing a hollow ring to the front surface of the initial sample, the to-be-observed area being located in the hollow ring; thinning the initial sample through dry etching to obtain the transmission electron microscope sample. In the method for preparing the transmission electron microscope sample provided in the invention, a hollow ring is fixed to a thinned initial sample, a to-be-observed area is determined through the hollow ring, and the thinned initial sample is treated through dry etching, thus preparing a sample suitable for being observed by a transmission electron microscope, forming a huge observation area, meeting requirements of relevant cases, filling in the blank of a failure analysis technology, and improving the working efficiency.

Description

The method for preparing sample for use in transmitted electron microscope
Technical field
The present invention relates to field of semiconductor manufacture, the method for more particularly to preparing sample for use in transmitted electron microscope.
Background technology
With the development of semiconductor fabrication, the size increasingly micro of components and parts, semiconductor chip is developing, production and The situation of failure inevitably occurs during use.With present semiconductor chip to quality and reliability requirement not Disconnected to improve, failure analysis work also seems more and more important, is analyzed by chip failure, and chip designer can be helped to find The problems such as improper in the mismatch of defect, technological parameter in design or design and operation.For single bit is lost in chip The analysis case of effect, Product Failure Analysis engineer generally requires to cut out this bit from chip and makes sample and put Go to observe the sample whether textural anomaly in transmission electron microscope (Transmission Electron Microscope, TEM).
During the failure analysis of semiconductor chip, it is often necessary to which chip is prepared into into sample sheet, then with transmission Structure on electron microscopy observation analysis sample sheet.The existing method for preparing sample sheet mainly includes two kinds, and one kind is with focusing Ion beam (Focused Ion Beam, FIB) is processed, and another kind is with grinding and coordinate the thinning instrument (Precision of precision ion Ion Polishing System, PIPS) processed.The sample prepared with focused ion beam can only at most accomplish tens squares The area of micron;With grind and coordinate the thinning instrument of precision ion mode at most can only prepare hundreds of square micron sample it is thin Piece.Both modes cannot all realize prepared by the sample sheet of square millimeter area, but the analysis requirement for having some special exists Carry out in the sample scope of square millimeter area.
Therefore, how to provide a kind of larger sample for use in transmitted electron microscope of observation area is that those skilled in the art need to solve Problem.
The content of the invention
It is an object of the invention to provide the method for preparing sample for use in transmitted electron microscope, to solve the transmission electron microscope sample of prior art The less problem of product observation area.
To solve above-mentioned technical problem, the present invention provides a kind of method for preparing sample for use in transmitted electron microscope, including:
Chip to be observed is provided, the chip to be observed includes a region to be observed;
The front and/or the back side of the chip to be observed are carried out thinning, obtain first sample;
One cavity ring is fixed on into the first sample front, the region to be observed is located in the cavity ring;
The first sample is carried out by dry etching thinning, obtain sample for use in transmitted electron microscope.
Optionally, in the method for preparing sample for use in transmitted electron microscope, treat to described using grinding and/or by the way of etching The front and/or the back side of observation chip carries out thinning.
Optionally, in the method for preparing sample for use in transmitted electron microscope, the first sample is carried out by dry etching thinning Including:Being face-up put into the first sample in fast reaction plasma chambers platform, using quickly removing silicon removing process pair The first sample carries out thinning.
Optionally, in the method for preparing sample for use in transmitted electron microscope, the cavity ring inner area is 1mm2~4mm2
Optionally, in the method for preparing sample for use in transmitted electron microscope, the cavity ring is fixed on described by thermal gels First sample front.
Optionally, in the method for preparing sample for use in transmitted electron microscope, the material of the cavity ring is copper.
Optionally, in the method for preparing sample for use in transmitted electron microscope, the chip to be observed includes substrate and positioned at institute State the structure sheaf on substrate, wherein, the substrate near or chip to be observed the back side, the structure sheaf treats near described The front of observation chip.
Optionally, in the method for preparing sample for use in transmitted electron microscope, before the thinning first sample, also include:Measurement The thickness of the first sample substrate.
Optionally, in the method for preparing sample for use in transmitted electron microscope, by first sample substrate described in sweep electron microscopic measure Thickness.
Optionally, the front and/or the back side in the method for preparing sample for use in transmitted electron microscope, to the chip to be observed Carry out thinning, obtain first sample including substrate, the thickness of the substrate is 0~600nm.
In sum, in the method for preparing sample for use in transmitted electron microscope that the present invention is provided, a cavity ring is fixed on thinning On first sample after process, region to be observed is determined by cavity ring, then by the first sample after thinning described in dry etching, so as to The sample of suitable transmission electron microscope observation is prepared into, the observation area of overlarge area (square millimeter rank) is formed, related case is met Example demand, fills up FAILURE ANALYSIS TECHNOLOGY blank, improves work efficiency.
Description of the drawings
Fig. 1 is the flow chart of the method for preparing sample for use in transmitted electron microscope of the embodiment of the present invention;
Fig. 2 is the schematic diagram of the first sample of the embodiment of the present invention;
Fig. 3 is the schematic diagram of the first sample for being provided with cavity ring of the embodiment of the present invention.
Specific embodiment
In order that objects, features and advantages of the present invention can become apparent from understandable, accompanying drawing is referred to.It should be clear that this explanation Structure, ratio, size depicted in book institute accompanying drawings etc., only to coordinate the content disclosed in description, for being familiar with this The personage of technology understands and reads, and is not limited to enforceable qualificationss of the invention, therefore does not have technical essence meaning Justice, the modification of any structure, the change of proportionate relationship or the adjustment of size, in effect and institute for not affecting the present invention can be generated Under the purpose that can be reached, all should still fall in the range of disclosed technology contents are obtained and can covered.
As shown in figure 1, the present invention provides a kind of method for preparing sample for use in transmitted electron microscope, including:
S10, offer chip to be observed, the chip to be observed includes a region to be observed;
S20, front and/or the back side to the chip to be observed carry out thinning, obtain first sample;
S30, a cavity ring is fixed on the first sample front, the region to be observed is located in the cavity ring;
S40, the first sample is carried out by dry etching thinning, obtain sample for use in transmitted electron microscope.
Present disclosure is introduced in more detail below according to step shown in Fig. 1.
First, as shown in Figure 2, there is provided chip to be observed 10, the chip to be observed be semiconductor chip, by cutting or The processing modes such as cutting form the part-structure that a certain size has region to be observed 11.
Then, the front and/or the back side of the chip to be observed 10 are carried out thinning, obtains first sample, wait to see by thinning Survey chip 10 to dispose unnecessary and may affect the part observed, chip to be observed 10 can be thinned to into region to be observed 11 attached Closely.Optionally, the front and/or the back side of the chip to be observed are carried out using grinding and/or by the way of etching thinning, you can It is unnecessary from the front and/or the back side of chip to be observed and affect the part of observation to remove by way of grinding and/or etching, Make the thickness of the first sample for obtaining be close to the requirement of observation, for example, physics can be carried out by grinding and polish off redundance, or pass through Acid solution is removing metal level etc., or reactive ion etching (Reactive Ion Etching, RIE) removes dielectric layer etc..
Optionally, the chip to be observed includes substrate and the structure sheaf on the substrate, wherein, the substrate is leaned on The back side of near or chip to be observed, the structure sheaf is near the front of the chip to be observed, i.e. substrate side The back side of chip to be observed, the front of chip to be observed is the side that structure sheaf is located on substrate, in a particular embodiment, The front may include active area and passive region, and passive region includes that metal level, metal interconnection wire layer and the interlayer of alternating deposit is situated between Matter layer etc., active area includes the structural regions such as source region, drain region and grid region.Optionally, to the chip to be observed front and/or The back side carries out thinning, obtains first sample including substrate, and the thickness of the substrate is 0~600nm, when region to be observed is on substrate When on structure sheaf, can remove by substrate portions or all, i.e., the thickness of substrate all be removed to 0, when region to be observed is in substrate When upper, substrate portions can retain the thickness of such as 600nm after removing, and in order to observe, be located at by region to be observed to be observed Position in chip retains the thickness of substrate to determine, because substrate has relatively pure inspection surface, institute under transmission electron microscope With with substrate to observe reference.
Then, as shown in figure 3, a cavity ring 20 is fixed on into the first sample front, the region to be observed 11 is located at institute State in cavity ring, it is ensured that in cavity ring 20, cavity ring determines to be observed in cavity ring after fixing in region to be observed 11 The position in region, when testing sample is placed, cavity ring is placed down can preferably play a part of support.Optionally, institute The inner area of cavity ring 20 is stated for 1mm2~4mm2, observation area is preferably determined by the areal extent.Optionally, it is described hollow Ring 20 is fixed on the first sample front by thermal gels, and thermal gels have heat setting effect, can preferably solidify in high temperature environments, prevents The sample that only prepares is affected by temperature situations such as cause cavity ring to fix unstable.Optionally, the material of the cavity ring 20 For copper.
Then, the first sample is carried out by dry etching thinning, sample for use in transmitted electron microscope is obtained, optionally, by dry method Etching the first sample is carried out it is thinning including:The first sample is face-up put into into fast reaction plasma chambers platform In, it is thinning using quickly going silicon removing process to carry out the first sample, if observation active area then makes first sample by control time Remaining certain thickness silicon substrate, if other layers carry out reversely successively peeling off again after then silicon substrate is all removed, Until reach needing the structure sheaf of observation, when copper ring is separated with surrounding structure, now thin area is inside whole copper ring, Area has reached mm2Rank, that is, realize the effect of large-area transmission electron microscopy observation.
In the method for preparing sample for use in transmitted electron microscope, before the thinning first sample, also include:Measure the first sample substrate Thickness, so as to carry out follow-up technique according to the thickness of substrate and the regional location of observation.Optionally, by scanning electron microscope (Scanning Electron Microscope, SEM) measures the thickness of the sample substrate.
In sum, in the method for preparing sample for use in transmitted electron microscope that the present invention is provided, a cavity ring is fixed on thinning On first sample after process, region to be observed is determined by cavity ring, then by the first sample after thinning described in dry etching, so as to The sample of suitable transmission electron microscope observation is prepared into, the region to be observed of overlarge area (square millimeter rank) is formed, meets related Case demand, fills up FAILURE ANALYSIS TECHNOLOGY blank, improves work efficiency.
Foregoing description is only the description to present pre-ferred embodiments, not to any restriction of the scope of the invention, this Any change, modification that the those of ordinary skill in bright field does according to the disclosure above content, belong to the protection of claims Scope.

Claims (10)

1. a kind of method for preparing sample for use in transmitted electron microscope, it is characterised in that the method for preparing sample for use in transmitted electron microscope includes:
Chip to be observed is provided, the chip to be observed includes a region to be observed;
The front and/or the back side of the chip to be observed are carried out thinning, obtain first sample;
One cavity ring is fixed on into the first sample front, the region to be observed is located in the cavity ring;
The first sample is carried out by dry etching thinning, obtain sample for use in transmitted electron microscope.
2. the method for preparing sample for use in transmitted electron microscope according to claim 1, it is characterised in that adopt what is ground and/or etch Mode carries out thinning to the front and/or the back side of the chip to be observed.
3. the method for preparing sample for use in transmitted electron microscope according to claim 1, it is characterised in that by dry etching to described first Sample carry out it is thinning including:
Being face-up put into the first sample in fast reaction plasma chambers platform, using quickly removing silicon removing process to institute State first sample carry out it is thinning.
4. the method that sample for use in transmitted electron microscope is prepared according to any one in claims 1 to 3, it is characterised in that the sky Thimble inner area is 1mm2~4mm2
5. the method that sample for use in transmitted electron microscope is prepared according to any one in claims 1 to 3, it is characterised in that the sky Thimble is fixed on the first sample front by thermal gels.
6. the method that sample for use in transmitted electron microscope is prepared according to any one in claims 1 to 3, it is characterised in that the sky The material of thimble is copper.
7. the method that sample for use in transmitted electron microscope is prepared according to any one in claims 1 to 3, it is characterised in that described to treat Observation chip includes substrate and the structure sheaf on the substrate, wherein, the substrate near or chip to be observed The back side, the structure sheaf is near the front of the chip to be observed.
8. the method for preparing sample for use in transmitted electron microscope according to claim 7, it is characterised in that before the thinning first sample, Also include:Measure the thickness of the first sample substrate.
9. the method for preparing sample for use in transmitted electron microscope according to claim 8, it is characterised in that by described in sweep electron microscopic measure The thickness of first sample substrate.
10. the method for preparing sample for use in transmitted electron microscope according to claim 7, it is characterised in that to the chip to be observed Front and/or the back side carry out thinning, obtain first sample including substrate, and the thickness of the substrate is 0~600nm.
CN201611170475.0A 2016-12-16 2016-12-16 Method for preparing transmission electron microscope sample Pending CN106596225A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109839296A (en) * 2017-11-28 2019-06-04 中国科学院上海微系统与信息技术研究所 A kind of preparation method of the transmission electron microscope sample for electrical testing in situ
CN111982643A (en) * 2020-07-10 2020-11-24 安徽工程大学 Preparation method of transmission electron microscope sample of metal material surface deformation layer
CN112444435A (en) * 2020-11-20 2021-03-05 国标(北京)检验认证有限公司 Preparation method of block material planar transmission electron microscope sample
CN114813808A (en) * 2022-04-24 2022-07-29 胜科纳米(苏州)股份有限公司 Method for detecting cross-sectional structure of semiconductor chip

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102455259A (en) * 2010-10-18 2012-05-16 武汉新芯集成电路制造有限公司 Planar transmission electron microscope (TEM) sample preparation method
CN103376217A (en) * 2012-04-23 2013-10-30 中芯国际集成电路制造(上海)有限公司 Manufacturing method for accurate positioning of TEM (Transmission Electron Microscope) sample
CN103645073A (en) * 2013-11-22 2014-03-19 上海华力微电子有限公司 Method for preparing TEM sample
CN105973674A (en) * 2016-07-01 2016-09-28 中国科学院地质与地球物理研究所 Preparation method of transmission electron microscope sample with large area of thin region
CN106018018A (en) * 2016-05-13 2016-10-12 苏州博飞克分析技术服务有限公司 Novel TEM sample preparation method for analyzing lattice imperfection in failure analysis

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102455259A (en) * 2010-10-18 2012-05-16 武汉新芯集成电路制造有限公司 Planar transmission electron microscope (TEM) sample preparation method
CN103376217A (en) * 2012-04-23 2013-10-30 中芯国际集成电路制造(上海)有限公司 Manufacturing method for accurate positioning of TEM (Transmission Electron Microscope) sample
CN103645073A (en) * 2013-11-22 2014-03-19 上海华力微电子有限公司 Method for preparing TEM sample
CN106018018A (en) * 2016-05-13 2016-10-12 苏州博飞克分析技术服务有限公司 Novel TEM sample preparation method for analyzing lattice imperfection in failure analysis
CN105973674A (en) * 2016-07-01 2016-09-28 中国科学院地质与地球物理研究所 Preparation method of transmission electron microscope sample with large area of thin region

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109839296A (en) * 2017-11-28 2019-06-04 中国科学院上海微系统与信息技术研究所 A kind of preparation method of the transmission electron microscope sample for electrical testing in situ
CN111982643A (en) * 2020-07-10 2020-11-24 安徽工程大学 Preparation method of transmission electron microscope sample of metal material surface deformation layer
CN111982643B (en) * 2020-07-10 2022-07-12 安徽工程大学 Preparation method of transmission electron microscope sample of metal material surface deformation layer
CN112444435A (en) * 2020-11-20 2021-03-05 国标(北京)检验认证有限公司 Preparation method of block material planar transmission electron microscope sample
CN114813808A (en) * 2022-04-24 2022-07-29 胜科纳米(苏州)股份有限公司 Method for detecting cross-sectional structure of semiconductor chip

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