CN106592046A - Sectional warping method - Google Patents
Sectional warping method Download PDFInfo
- Publication number
- CN106592046A CN106592046A CN201611150458.0A CN201611150458A CN106592046A CN 106592046 A CN106592046 A CN 106592046A CN 201611150458 A CN201611150458 A CN 201611150458A CN 106592046 A CN106592046 A CN 106592046A
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- CN
- China
- Prior art keywords
- yarn
- warping
- beaming
- turns
- warp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H7/00—Combined warping and beaming machines
Abstract
The invention discloses a sectional warping method and belongs to the field of weaving, for solving the problems of low warping efficiency, high breakage and proneness to folding and crimping existing in the prior art. The invention provides a sectional warping method. The method comprises a headstock method and a tailstock method. The headstock comprises the following steps: 1, according to production demands, counting the quantity of yarn cylinders needed for production, the quantity of bundles, the quantity of yarns in each bundle, the quantity of turns and bundle widths, and preparing the corresponding yarn cylinders; 2, adjusting positions of a yarn frame and rollers to make sure that the width of each bundle of warp yarns is consistent with a needed width; and 3, performing warping work, shutting down reed warp yarn breaks, and connecting with the breaks. The tailstock method comprises the following steps: 1, according to the production demands, installing corresponding yarn counts, and confirming yarn count marks; 2, performing yarn count butt joint on each cylinder of yarns and a corresponding tension disc; and 3, replacing yarn cylinders whose yarns are exhausted, decreasing the quantity of turns of the tension disc, and increasing the quantity of turns. The sectional warping method can realize the effects of low breakage, high warping efficiency and low proneness to folding and crimping.
Description
Technical field
The present invention relates to field of textiles, more particularly, it relates to a kind of section warping method.
Background technology
Warping is the technique by the warp thread of certain radical by the length and width close wind of regulation in warp beam or beam of a loom
Process.It is used with passing for sizing through the warp thread of warping.Warping requires that each warp tension is equal, divides in warp beam or beam of a loom
Cloth is uniform, and color yarn arrangement meets process stipulation.
The effect of warping machine is the warp thread on bobbin, according to the radical of production engineering specifications, length, amplitude etc.
Abreast in warp beam or beam of a loom, for sizing or pass operation and use, warping machine has multiple bobbins, and multiple bobbins are installed
On creel.It is wound onto on the cylinder of warping machine from the yarn of bobbin and produces warp, these warps forms so-called
" band ".Many such bands successively coiling on warper drum, until reaching desired warp width.These warp thread then by
It is conveyed to knitting or weaving operation.Easily there is broken end in existing warping machine warp thread, causes production efficiency extremely low；And axle and gear
Easily bounce, causes abrasion, so fault rate is high, causes cost to increase；Chain block, artificial operation is adopted to take during vicarious menstruation axle
When it is laborious, mechanization, electrifing degree are low.
As the beaming method that weaving prepares, it is known that have beam warping or section warping.For example, above-mentioned beam warping
Warp thread is extracted and supplies out using from the multiple yarn feeding packages (such as hundreds of left and right) being placed on spool rack, it is then very thick
Ground hundreds of warp thread of winding form the structure of beam warping warp beam.Then, more than ten such beam warping warp beams are merged into same
Shi Jinhang pastings (starching), form a textile warp beams.Before this beam warping as by Warp Tension Test and wind it is whole
The main flow of classical prescription method is widely adopted.Existing section warping method, after the beaming method of this sectional warper considers to be made into
Decorative pattern, on the length direction of yarn regulation length in measure shades of colour yarn or various species yarn length and connect
Yarn feeding package is rolled into continuously, the assigned position of multiple such yarn feeding package supply spool racks is whole wound on slitting is carried out
In the section warping warp beam of Jing, a textile warp beams are formed.But the yarn feeding package after only by being rolled into is configured to warping bobbin
On the assigned position of frame, it becomes possible to correctly reproduced the section warping warp beam of the decorative pattern after being made into.And can manufacture many
Plant the fabric of various decorative pattern.But, it is existing much to make color different in the manufacture of stage in advance and continuously be wound into
Multiple yarn feeding packages.Especially when wanting for relevant section warping scheme to be used for beam warping, due to wanting while will be hundreds of
Bar warp thread is in 1 beam warping warp beam, it is therefore necessary to manufacture above-mentioned yarn feeding package in a large number.Therefore, cause time
Being dramatically increased reduces production efficiency.
Also, change while the length of yarn is measured with sliver linear measure longimetry and save set yarn color and species,
In being wound into the method for yarn feeding package one by one, even if the switching point for for example changing yarn for making multiple warp thread is as one man wound into
Yarn feeding package, as the impact of the condition such as temperature, humidity change during error or winding during measurement length etc., most feelings
Position during section warping between switching point is carried out under condition actually unanimously will not produce deviation.Especially this position deviation
With the property for winding and accumulating with the continuation of yarn feeding package, therefore can produce in the case of difference according to circumstances is many very big
Position deviation.As a result, decorative pattern produces messy or disorder, it is difficult to obtain preferable decorative pattern well.
The content of the invention
1. the technical problem to be solved
For warping efficiency present in prior art it is low, end breakage rate is high, easily fold the problem of side, crimping, the present invention carries
A kind of section warping method is supplied.It can realize low end breakage rate, warping efficiency high, be not easy folded side, the effect of crimping.
2. technical scheme
The purpose of the present invention is achieved through the following technical solutions.
A kind of section warping method, warping includes headstock and tailstock method；
Headstock method：
1), according to Production requirement, to tube cylinder number needed for production, number, it is every count radical, the number of turns, width, and
Prepare respective barrel yarn；
2), warping creel and cylinder position are adjusted, it is ensured that every that warp width is consistent with required width；
3), warping work is shut down to reed warp end break, connection broken end；
Tailstock method：
1) according to Production requirement, correspondence yarn count is installed, confirms yarn count labelling；
2) the yarn count docking on each cylinder yarn and corresponding expansion force disc；
3) tube for being finished yarn is changed, the expansion force disc number of turns is reduced increases the number of turns；
Further, also including beaming step, step is as follows：
1) according to Production requirement, plate position is adjusted；
2) plate screw correction plate position is tightened, it is ensured that plate is not eccentric；
3) using coiled hair infantees labour contractor is wrapped by each；
4) warp beam is pushed into after specified loom using go-cart car, is wrapped with cloth.
Further, in headstock step, beaming shovel tooth is rolled up, prevents beaming to shovel tooth from shoveling beaming gear.Ensure
What warping worked is smoothed out.
Further, in beaming step, beaming shovel tooth is put down, makes it to shovel beaming gear, the tight beaming belt of plate.
Ensure that driving force drives to beaming region, transmission efficiency.
Further, a width of 1620-3100mm of described warp beam, the total head stricture of vagina of corresponding warping is 5520-9800.It is whole
Jing size ranges are wide, and the suitability is wide, and correspondence effect is good.
Further, during warping, the yarn length of each cylinder yarn arrival sliver mechanism end is equal.Because yarn draws
Go out certain length, there is a constant weight, length is inconsistent to cause the difference of weight, and for high-precision requirement, gravity can affect
To the corresponding quality of production, uniform quality is adjusted, it is ensured that turnover speed is equal, is equal in weight, and stability is more preferable.
Further, arrange in array on the creel of warping machine, arrangement is centrosymmetric.Creel weight is stablized, work
Make Oscillation Amplitude little, producing broken end and folded side probability reduces.
Further, creel central authorities with sliver mechanism axial centre on a horizontal line, center cylinder yarn with lead
The horizontal range of bar mechanism end is remote, and horizontal range of the surrounding position cylinder yarn apart from sliver mechanism end is near.What distance differed sets
Put and ensure that yarn length is equal, stability strengthens.
3. beneficial effect
Compared to prior art, it is an advantage of the current invention that：
(1) this programme is adjusted respectively during headstock and tailstock warping to corresponding step, is solved original
Warping process efficiency is low, end breakage rate is high, easily fold side, the problem of crimping, and it can realize low end breakage rate, warping efficiency high, no
Easily fold side, the effect of crimping；
(2) in headstock step, beaming shovel tooth is rolled up, prevents beaming to shovel tooth from shoveling beaming gear, it is ensured that warping works
Be smoothed out；
(3) in beaming step, beaming shovel tooth is put down, makes it to shovel beaming gear, the tight beaming belt of plate.Ensure transmission
Power drives to beaming region, transmission efficiency；
(4) a width of 1620-3100mm of warp beam, the total head stricture of vagina of corresponding warping is 5520-9800.Warping size range is wide,
The suitability is wide, and correspondence effect is good；
(5) during warping, the yarn length of each cylinder yarn arrival sliver mechanism end is equal.Because yarn pulls out a fixed length
Degree, there is a constant weight, and length is inconsistent to cause the difference of weight, and for high-precision requirement, gravity is influenced whether accordingly
The quality of production, adjusts uniform quality, it is ensured that turnover speed is equal, is equal in weight, and stability is more preferable；
(6) arrange in array on the creel of warping machine, arrangement is centrosymmetric.Creel weight is stablized, operational vibration width
Degree is little, and producing broken end and folded side probability reduces；
(7) creel central authorities with sliver mechanism axial centre on a horizontal line, center cylinder yarn and sliver mechanism end
The horizontal range in portion is remote, and horizontal range of the surrounding position cylinder yarn apart from sliver mechanism end is near.The setting that distance differs ensure that
Yarn length is equal, and stability strengthens.
Specific embodiment
With reference to specific embodiment, the present invention is described in detail.
Embodiment 1
This method corresponding to this programme is included but is not limited to, the Chinese patent based on Application No. 201420788590.4
Application, the beaming method corresponding to a kind of sectional warper.This method is applied to the sectional warper of various relative configurations.
A kind of section warping method, warping includes headstock and tailstock method；
Headstock method：
1), according to Production requirement, to tube cylinder number needed for production, number, it is every count radical, the number of turns, width, and
Prepare respective barrel yarn；
2), warping creel and cylinder position are adjusted, it is ensured that every that warp width is consistent with required width；Cutter ring number is cut-off automatically
Gear, prevents multi-turn from enclosing less；
3), warping work is shut down to reed warp end break, connection broken end；Per Jing mono- yarn, to good position, it is ensured that
Side, not crimping are not folded；
Tailstock method：
1) according to Production requirement, correspondence yarn count is installed, confirms yarn count labelling；
2) the yarn count docking on each cylinder yarn and corresponding expansion force disc；
3) tube for being finished yarn is changed, the expansion force disc number of turns is reduced increases the number of turns；It was found that have colorful clothes on tension porcelain dish, it is clear in time
Remove, reduce broken end, have colorful clothes to mean that broken end will be produced, end breakage rate is carried out using detection instrument or manual observation mode
Reduce.
Also include beaming step, step is as follows：
1) according to Production requirement, plate position is adjusted；
2) plate screw correction plate position is tightened, it is ensured that plate is not eccentric；
3) using coiled hair infantees labour contractor is wrapped by each；Manually with hand steered good when folded side, crimping, it is ensured that no longer produce corresponding
Flaw；
4) warp beam is pushed into after specified loom using go-cart car, is wrapped with cloth.
Embodiment 2
Embodiment 2 is substantially the same manner as Example 1, and difference is, in headstock step, beaming shovel tooth is rolled up, and makes down
Axle shovel tooth can not shovel beaming gear.Ensure being smoothed out for warping work.
Embodiment 3
Embodiment 3 is substantially the same manner as Example 2, and difference is, in beaming step, beaming shovel tooth is put down, and is allowed to
Dynamic beaming gear, the tight beaming belt of plate can be shoveled.Ensure that driving force drives to beaming region, transmission efficiency.
Embodiment 4
Embodiment 4 is substantially the same manner as Example 2, and difference is that a width of 1620-3100mm of described warp beam is right
The total head stricture of vagina of warping answered is 5520-9800.Warping size range is wide, and the suitability is wide, and correspondence effect is good.
Embodiment 5
Embodiment 5 is substantially the same manner as Example 1, and difference is, further, during warping, each cylinder
The yarn length that yarn reaches sliver mechanism end is equal.Because yarn pulls out certain length, there is constant weight, length is inconsistent to be caused
The difference of weight, for high-precision requirement, gravity influences whether the corresponding quality of production, adjusts uniform quality, it is ensured that enter
Go out speed equal, be equal in weight, stability is more preferable.
Embodiment 6
Embodiment 6 is substantially the same manner as Example 2, and difference is, is in array on the creel of warping machine further
Formula is arranged, and arrangement is centrosymmetric.Creel weight is stablized, and operational vibration amplitude is little, and producing broken end and folded side probability reduces.
Embodiment 7
Embodiment 7 is substantially the same manner as Example 1, and difference is that creel central authorities are with sliver mechanism axial centre one
On bar horizontal line, center cylinder yarn is remote with the horizontal range of sliver mechanism end, and surrounding position cylinder yarn is apart from sliver mechanism end
The horizontal range in portion is near.The setting that distance differs ensure that yarn length is equal, and stability strengthens.
Below schematically the invention and embodiments thereof be described, the description does not have restricted, not
In the case of the spirit or essential characteristics of the present invention, the present invention can be in other specific forms realized.So, if
One of ordinary skill in the art is enlightened by it, in the case of without departing from this creation objective, without it is creative design with
The similar frame mode of the technical scheme and embodiment, all should belong to the protection domain of this patent.Additionally, " an including " word is not arranged
Except other elements or step, the word of " one " one before element is not excluded for including " multiple " element.It is old in claim to a product
The multiple element stated can also be realized by an element by software or hardware.The first, the second grade word is used for representing name
Claim, and be not offered as any specific order.
Claims (8)
1. a kind of section warping method, it is characterised in that：Warping includes headstock and tailstock method；
Headstock method：
1), according to Production requirement, to tube cylinder number needed for production, number, it is every count radical, the number of turns, width, and prepare
Respective barrel yarn；
2), warping creel and cylinder position are adjusted, it is ensured that every that warp width is consistent with required width；
3), warping work is shut down to reed warp end break, connection broken end；
Tailstock method：
1) according to Production requirement, correspondence yarn count is installed, confirms yarn count labelling；
2) the yarn count docking on each cylinder yarn and corresponding expansion force disc；
3) tube for being finished yarn is changed, the expansion force disc number of turns is reduced increases the number of turns.
2. a kind of section warping method according to claim 1, it is characterised in that：Also include beaming step, step is as follows：
1) according to Production requirement, plate position is adjusted；
2) plate screw correction plate position is tightened, it is ensured that plate is not eccentric；
3) using coiled hair infantees labour contractor is wrapped by each；
4) warp beam is pushed into after specified loom using go-cart car, is wrapped with cloth.
3. a kind of section warping method according to claim 2, it is characterised in that：In headstock step, beaming shovel tooth is turned over
On, prevent beaming to shovel tooth from shoveling beaming gear.
4. a kind of section warping method according to Claims 2 or 3, it is characterised in that：In beaming step, beaming is shoveled into tooth
Put down, make it to shovel beaming gear, the tight beaming belt of plate.
5. a kind of section warping method according to Claims 2 or 3, it is characterised in that：The a width of 1620- of described warp beam
3100mm, the total head stricture of vagina of corresponding warping is 5520-9800.
6. a kind of section warping method according to claim 1, it is characterised in that：During warping, each cylinder yarn is arrived
Yarn length up to sliver mechanism end is equal.
7. a kind of section warping method according to claim 2, it is characterised in that：Arrange in array on the creel of warping machine
Cloth, arrangement is centrosymmetric.
8. a kind of section warping method according to claim 7, it is characterised in that：In creel central authorities and sliver mechanism axial direction
On a horizontal line, center cylinder yarn is remote with the horizontal range of sliver mechanism end, and surrounding position cylinder yarn is apart from sliver for the heart
The horizontal range of mechanism end is near.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611150458.0A CN106592046A (en) | 2016-12-14 | 2016-12-14 | Sectional warping method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611150458.0A CN106592046A (en) | 2016-12-14 | 2016-12-14 | Sectional warping method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106592046A true CN106592046A (en) | 2017-04-26 |
Family
ID=58802149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611150458.0A Pending CN106592046A (en) | 2016-12-14 | 2016-12-14 | Sectional warping method |
Country Status (1)
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| CN (1) | CN106592046A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111648001A (en) * | 2020-07-01 | 2020-09-11 | 湖州鸿艺丝绸科技有限公司 | Warping method for sectional warping |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0258880A2 (en) * | 1986-09-03 | 1988-03-09 | Norddeutsche Faserwerke GmbH | Warping creel |
| EP0688890A1 (en) * | 1994-06-20 | 1995-12-27 | Benninger AG | Device for splitting the warp on a warping machine |
| JPH0995835A (en) * | 1995-09-28 | 1997-04-08 | Okui Tekko Kk | Warping in partial warping machine and yarn length measuring device used therefor |
| CN102808299A (en) * | 2012-09-04 | 2012-12-05 | 浙江航民股份有限公司 | Production process of fabric with moisture absorption and sweat releasing functions |
| CN204298555U (en) * | 2014-12-08 | 2015-04-29 | 杭州萧山凤凰纺织有限公司 | A kind of Sectional warping machines |
| CN204370106U (en) * | 2014-12-14 | 2015-06-03 | 马鞍山金姿纺织装饰用品有限公司 | A kind of Sectional warping machines |
| CN204474849U (en) * | 2015-02-13 | 2015-07-15 | 佛山市三水三强塑胶有限公司 | Sectional warping machines |
-
2016
- 2016-12-14 CN CN201611150458.0A patent/CN106592046A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0258880A2 (en) * | 1986-09-03 | 1988-03-09 | Norddeutsche Faserwerke GmbH | Warping creel |
| EP0688890A1 (en) * | 1994-06-20 | 1995-12-27 | Benninger AG | Device for splitting the warp on a warping machine |
| JPH0995835A (en) * | 1995-09-28 | 1997-04-08 | Okui Tekko Kk | Warping in partial warping machine and yarn length measuring device used therefor |
| CN102808299A (en) * | 2012-09-04 | 2012-12-05 | 浙江航民股份有限公司 | Production process of fabric with moisture absorption and sweat releasing functions |
| CN204298555U (en) * | 2014-12-08 | 2015-04-29 | 杭州萧山凤凰纺织有限公司 | A kind of Sectional warping machines |
| CN204370106U (en) * | 2014-12-14 | 2015-06-03 | 马鞍山金姿纺织装饰用品有限公司 | A kind of Sectional warping machines |
| CN204474849U (en) * | 2015-02-13 | 2015-07-15 | 佛山市三水三强塑胶有限公司 | Sectional warping machines |
Non-Patent Citations (1)
| Title |
|---|
| 茆殿宝: "《玻璃纤维织造》", 31 July 1976, 中国建筑工业出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111648001A (en) * | 2020-07-01 | 2020-09-11 | 湖州鸿艺丝绸科技有限公司 | Warping method for sectional warping |
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Application publication date: 20170426 |
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