CN106579094A - Medicago sativa fine powder production process - Google Patents
Medicago sativa fine powder production process Download PDFInfo
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- CN106579094A CN106579094A CN201610915429.2A CN201610915429A CN106579094A CN 106579094 A CN106579094 A CN 106579094A CN 201610915429 A CN201610915429 A CN 201610915429A CN 106579094 A CN106579094 A CN 106579094A
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Abstract
The invention discloses a new medicago sativa fine powder production process, which specifically comprises: raw material selection, harvesting, transportation, impurity removing, enzyme inactivation, drying, crushing and packaging. According to the production process, besides the raw material selection, the harvesting and the transportation, other production steps are completely performed in the health food grade production area having the cleanliness of 100000. According to the present invention, the prepared medicago sativa fine powder has advantages of no pollution, no mildew, good taste, easy being digested and absorbed, high nutrient, more bio-active ingredients and moderate fineness, can be directly consumed or can be adopted as the food additive, can be well absorbed by human body, can improve the bioavailability of the effective component of the medicago sativa, can accelerate the absorption of the effective component, and completely utilizes the medicago sativa resource.
Description
Technical field
The present invention relates to the production technology of technical field of food deep processing, and in particular to a kind of production of alfalfa fine powder
Technique.
Background technology
Clover is the perennial leguminous herbaceous plant that in the world cultivation history is long, cultivated area is larger.Clover is rich in big
The nutriments such as protein, dietary fiber, carbohydrate, the minerals and vitamins of amount, its yield is high, good palatability, has
The good reputation of " king in grass " is the whole nation or even plants most herbage varieties in the world.
As China's development of the West Regions is conceded the land on a large scale the rapidly growing of returning husbandry to grassland and Forage grass industry, in recent years clover produces
Industry large-scale development is rapid, and cultivated area expands rapidly.Clover is not only one of high-quality feed, and is also highly suitable for use in the modern times
People eats.
At present, the most of alfalfa meal sold on market, has there is corresponding specification, such as Sichuan Province Grassland scientific research
Sichuan Province is drafted by institute《Alfalfa Meal process technology code》, its production adopts the technology that, complete stool clover is cut, hugged, turned over,
Dry in the air, shine, picking up, cutting, crushing and the operation such as plainly-packed.Its technical process is in good time to cut clover hay mover or mower-crusher
Cut, with rake Cheng Caolong is hugged, stack field and spontaneously dry, Jing is tedded when being dried to moisture content 35%～40%, then raised with blue or green
Harvester is picked up, and is thrown into trailer and is transported to hayloft and is dried again so that alfalfa water content drops to 14%～20%, then adds
Work is crushed.
The defect that its traditional handicraft is present is as follows：
First, cradle rear clover long-time and be put in field, be vulnerable to the pollution of field pesticides, organic fertilizer, in Alfalfa
Microorganism, toxic chemical content are high；If running into rainy weather, Alfalfa is more easy to mouldy, rotten, and product quality is decreased obviously.
2nd, conventional machining process is generally dried using high temperature, and breaker for grass as forage is into grass block, grass grain and thick grass meal.Usually：
Wet careless section drying machine is dried under 800 DEG C～1000 DEG C high temperature, adopts common hammer slice type breaker for grass as forage to crush as diameter 1.6
Flour between～3.2mm, or again Jing high temperature extrusions into grass particle or grass block.Cause product coarse (fiber content is big), mouthfeel
Difference, energy consumption are big.
3rd, because drying, paddle type mill are crushed and extrusion molding is high temperature working processes, protein denaturation, dimension life are easily caused
A large amount of losses such as plain oxidation, heat sensitivity nutriment, destruction.High temperature drying, machinery are realized by a large amount of coals, fuel oil is consumed
Crush, also result in the raising of production cost.
4th, the sterilization link in part alfalfa meal production technology, using microwave or irradiation, these sterilization methods can be made
Remain into the radiation in product, the impact for causing to assess in itself to product, meanwhile, people and animals there may be necessarily when edible
Risk.
5th, because the fresh clover plant top and the bottom nutrition distribution pattern for harvesting is differed, the section of usual top 1/3 is planted
Protein, the fat content of strain is higher by 64% than the section of bottom 2/3 respectively and 7%, and crude fibre is low by 53%, and degree of lignification is bright
It is aobvious to be less than bottom.Therefore this complete stool harvesting, processing technology production product fiber content it is general higher, cause nutriment compared with
For single, it is impossible to as a kind of mouthfeel is excellent, high nutritive value food human consumption.
The content of the invention
The defect existed for above-mentioned alfalfa meal manufacturing process or deficiency, it is an object of the present invention to provide a kind of new
The production technology of alfalfa fine powder.Mainly solve the coarse of consumption alfalfa meal presence, poor taste, battalion that existing market is present
Foster material (protein, dietary fiber) is unbalanced and content is low, easily go mouldy, content of microorganisms is high, there may be radiation residual
The shortcomings of, formulate the technological process of production of a whole set of alfalfa meal, it is ensured that make pollution-free (chemistry, radiation etc.), without going mouldy, mouthfeel
Well, be easy to digest and assimilate, be of high nutritive value, the consumption clover fine powder that bioactive ingredients are more, fineness is moderate.
In order to realize above-mentioned task, the present invention takes following technical solution：
A kind of production technology of alfalfa fine powder, it is characterised in that specifically carry out according to the following steps：
Step one, raw material is selected
Raw material selects the tender shoots of the alfalfa for originating from independent alfalfa production base or alfalfa herb (pale reddish brown lucerne
Mu starts to cradle from May, cradles interval and is respectively 30 days, 30 days, 40 days, 40 days, and two batches extract plant top 1/3 and claim
For tender shoots, when cradling, 5cm is only stayed in bottom after two batches, and its top for extracting is referred to as herb), the alfalfa for cradling is without worm
Full, the solid plant of moth, pollution-free, quality.
Step 2, transport
Sterilization special-purpose vehicle is selected, it is directly that the alfalfa of harvesting pack is tender by the way of position is not landed using cradling
Bud or the alfalfa herb very first time are transported to manufacturer.
Step 3, impurity elimination
In the workshop of 100,000 ranks of manufacturer, the impurity of raw material itself entrainment, yellow leaf and non-edible are removed
Position, is then cleaned with 10 DEG C～20 DEG C pure water to the soil and dust on the surface of raw material.
Step 4, completes, sterilizes
The moisture of alfalfa tender shoots or herb is drained, in being put into drip pan, drip pan is put in air dry oven, air blast
The temperature of drying box is 115 DEG C～130 DEG C, 20～40 minutes drying times.
Step 5, drying
The raw material for completing, having sterilized is put in sterilized, clean drip pan, drip pan is put in vacuum drying chamber, adjusted
The vacuum of whole vacuum drying chamber is 0.06Mpa～0.08Mpa, and temperature 60 C～80 DEG C are dried to Alfalfa water content
Less than 10%.
Step 6, crushes
The raw material input ZKF-3/200 types of drying are crushed into unit to crush, the fine powder of 150～200 mesh is ground into, both it is purple
Russian fenugreek herb fine powder.
Step 7, packaging
Carry out in the production environment of 100,000 grades for being packaged in, from the other inner packaging material of health-food-level, to pale reddish brown lucerne
Mu fine powder is vacuum-packed, and obtains alfalfa fine powder finished product.
It is an advantage of the current invention that：
1. raw material selects strict, and alfalfa growing producing region independence, growth course does not adopt any organic fertilizer and organic agricultural chemicals,
Using farm manure, using artificial weeding and deinsectization；
2. using sterilizing special-purpose vehicle transport, can effectively prevent in recovery process, field, the pollution of external environment；
3. cleaned using cryogenic purincation water, prevent the microorganism pollution that water source is brought into, it is ensured that the clover clean hygiene for using；
4. the activity of various enzymes can be suppressed using de-enzyming process, protects nutriment not to be decomposed, and can improving product
Fragrance, while the sterilization process for carrying out, then can effectively reduce micro organism quantity；
5. to avoid destruction of the high temperature to thermo-responsive nutriment in alfalfa, dry and adopt vacuum drying chamber, nutrition
Composition has obtained more preferable protection；
6. using ZKF-3/200 crush unit, can be automatically performed feeding, crushings, conveying, separation, filter dirt, sieve, thick slag
The operation such as crush again, reducing needs the artificial intermediate link for participating in, and can save labour can prevent what intermediate link from bringing into again
Pollution, being ground into the fine powder of 150～200 mesh can lift the uniformity of powder texture, compensate for traditional handicraft in texture is coarse
Defect；
7. it is vacuum-packed using the other packaging material of health-food-level, farthest ensure that the steady of product quality
Qualitative and edible safety；8. raw material picking time, the production process of remaining alfalfa juice powder, all in the rank of cleanliness factor 100,000 are removed
Producing region in carry out, it is ensured that per a collection of product can meet State Food and Drug Administration requirement.
The production technology of the alfalfa fine powder of the present invention, made by alfalfa fine powder it is pollution-free, without going mouldy, mouthfeel it is good
It is good, be easy to digest and assimilate, nutriment is high, bioactive ingredients are more, fineness is moderate, direct-edible or as food additive
Alfalfa fine powder, can preferably be absorbed by the body, improve the bioavilability of alfalfa active principle, accelerate to have
The absorption of effect composition, makes alfalfa resource be fully used.
Specific embodiment
Below in conjunction with technological experiment, the present invention is described in further detail with embodiment.
The production technology of the alfalfa fine powder that the present invention is given, its concrete technology flow process is as follows：(raw material selection) is harvested
→ transport → impurity elimination → complete, sterilize → dry → crush → pack.
1st, the selection of means of transportation
Means of transportation is determined by the microorganism checking to transport vehicle storing bin surface.
1.1 sampling：Respectively at sterilization special-purpose vehicle and storing bin inwall 3 25cm of selection with vehicle general wagon2
Sampling face, take aseptic cotton carrier 1, soaked with physiological saline 5ml, hold cotton swab handle, with 30 ° of angles with sampling surface contact, elder generation
Longitudinal direction is slow and fully wipes, then overturns cotton swab, laterally wipes with method, then short being cut off with sterile scissors of cotton swab is placed in into 20ml
Physiological saline in, left and right shake 5 minutes, carry out mark, each sampling face like this method operate.
1.2 bacterium solution cultures：Using membrane-filter procedure, bacteria suspension 1ml is drawn, add physiological saline 20ml, whole Jing filter membranes
Filter, then filter membrane is rinsed with the sodium chloride-peptone buffer agent 50ml of pH7.0, filter membrane is taken out, according to inspection bacterium characteristic, point
It is not affixed on the plate containing different culture media, is cultivated by its corresponding cultivation temperature and time, finally records each plate bacterium colony
Number, reports the microorganism detected level (cfu/25cm of sample2)。
1.3 assays are analyzed
Table 1：Transport vehicle storing bin surface microorganism inspection result is contrasted
The microorganism checking result difference that can be seen that sterilization special-purpose vehicle and common in-vehicle by the testing result of table 1 is obvious,
Bringing into for microorganism can effectively be prevented using sterilization special-purpose vehicle.
2nd, complete and compared with sterilization effect
2.1 sample preparation：Complete according to present invention process and removal respectively, sterilization steps technique prepares 3 batches of samples.
2.2 method：The method detection that protein content specifies according to GB/5009.5-2010 is obtained, dietary fiber content by
The method detection specified according to GB/5009.88-2008 is obtained, microorganism detection is respectively according to GB/4789.2-2010 (total plate counts
Determine), GB/4789.3-2010 (enumeration of coliforms), the regulation in GB/4789.15-2010 (mould and yeast counts) enter
Row detection.
2.3 assays are analyzed
Table 2：Containing complete sterilization process step and removal complete, the contrast of sterilization process step testing result
Can be seen that by the experimental result of table 2 and remove the processing step for completing, sterilizing, larger, nutrition is affected on product quality
Material damage is more serious, and also contains a large amount of microorganisms in fine powder, easily goes mouldy in storage, should not eat for people
With.And using the product of the processing step production for completing, sterilizing, nutrition content is higher, content of microorganisms is low, stores for a long time
Good stability during Tibetan.
3rd, specific embodiment
The alfalfa places of origin of raw materials selected by below example 1～4 is the Shan south high-quality alfalfa place of production (Weinan City Dali
County)；Any organic fertilizer, organic agricultural chemicals are not adopted, using farm manure, artificial weeding, deinsectization；Except raw material are harvested and are transported,
The production process of remaining alfalfa juice powder, is all carried out in the producing region of the rank of cleanliness factor 100,000；2015 times of experiment.
Embodiment 1：
Step one, raw material is selected：The full tender shoots of manual harvesting, free from insect pests, pollution-free, quality.Directly proceed to after harvesting
In sterilization packaging bag, it is put into and specifies sterilization truck position；
Step 2, transport：Using sterilization special-purpose vehicle, the sterilization packaging bag very first time is put into in-car, transports to production
Producer.
Step 3, impurity elimination：Impurity, yellow leaf and the non-Leaf-feeding insects of raw material itself entrainment are removed, it is then pure with 17 DEG C
Water is cleaned to the soil and dust on the surface of raw material.
Step 4, completes, sterilizes：Alfalfa tender shoots is drained, in being put into drip pan, drip pan is put into into air dry oven
In, 130 DEG C of the temperature of air dry oven is dried 20 minutes；
Step 5, drying：Tender shoots after completing, sterilizing is put in sterilized, clean drip pan, drip pan is put into vacuum and does
In dry case, the vacuum for adjusting vacuum drying chamber is 0.08mpa, and 65 DEG C of temperature is dried to Alfalfa water content and is less than
10%.
Step 6, crushes：The raw material input ZKF-3/200 types of drying are crushed into unit to crush, 150 purposes is ground into thin
Powder.
Step 7, packaging：From the other inner packaging material of health-food-level, alfalfa fine powder is vacuum-packed,
Obtain finished product.
Embodiment 2：
Step one, raw material is selected：The full tender shoots of manual harvesting, free from insect pests, pollution-free, quality.Directly proceed to after harvesting
In sterilization packaging bag, it is put into and specifies sterilization truck position；
Step 2, transport：Using sterilization special-purpose vehicle, the sterilization packaging bag very first time is put into in-car, transport to production
Producer.
Step 3, impurity elimination：Impurity, yellow leaf and the non-Leaf-feeding insects of raw material itself entrainment are removed, it is then pure with 12 DEG C
Water is cleaned to the soil and dust on the surface of raw material.
Step 4, completes, sterilizes：Alfalfa tender shoots is drained, in being put into drip pan, drip pan is put into into air dry oven
In, 125 DEG C of the temperature of air dry oven is dried 25 minutes；
Step 5, drying：Tender shoots after completing, sterilizing is put in sterilized, clean drip pan, drip pan is put into vacuum and does
In dry case, the vacuum for adjusting vacuum drying chamber is 0.07mpa, and 75 DEG C of temperature is dried to Alfalfa water content and is less than
10%.
Step 6, crushes：The raw material input ZKF-3/200 types of drying are crushed into unit to crush, 200 purposes is ground into thin
Powder.
Step 7, packaging：From the other inner packaging material of health-food-level, alfalfa fine powder is vacuum-packed,
Obtain finished product.
Embodiment 3：
Step one, raw material is selected：The solid herb of manual harvesting, free from insect pests, pollution-free, quality.Directly proceed to after harvesting
In sterilization packaging bag, it is put into and specifies sterilization truck position；
Step 2, transport：Using sterilization special-purpose vehicle, the sterilization packaging bag very first time is put into in-car, transports to production
Producer.
Step 3, impurity elimination：Impurity, yellow leaf and the non-Leaf-feeding insects of raw material itself entrainment are removed, it is then pure with 15 DEG C
Water is cleaned to the soil and dust on the surface of raw material.
Step 4, completes, sterilizes：Alfalfa tender shoots is drained, in being put into drip pan, drip pan is put into into air dry oven
In, 115 DEG C of the temperature of air dry oven is dried 40 minutes；
Step 5, drying：Tender shoots after completing, sterilizing is put in sterilized, clean drip pan, drip pan is put into vacuum and does
In dry case, the vacuum for adjusting vacuum drying chamber is 0.06mpa, and 80 DEG C of temperature is dried to Alfalfa water content and is less than
10%.
Step 6, crushes：The raw material input ZKF-3/200 types of drying are crushed into unit to crush, 180 purposes is ground into thin
Powder.
Step 7, packaging：From the other inner packaging material of health-food-level, alfalfa fine powder is vacuum-packed,
Obtain finished product.
Embodiment 4：
Step one, raw material is selected：The solid herb of manual harvesting, free from insect pests, pollution-free, quality.Directly proceed to after harvesting
In sterilization packaging bag, it is put into and specifies sterilization truck position；
Step 2, transport：Using sterilization special-purpose vehicle, the sterilization packaging bag very first time is put into in-car, transports to production
Producer.
Step 3, impurity elimination：Impurity, yellow leaf and the non-Leaf-feeding insects of raw material itself entrainment are removed, it is then pure with 18 DEG C
Water is cleaned to the soil and dust on the surface of raw material.
Step 4, completes, sterilizes：Alfalfa tender shoots is drained, in being put into drip pan, drip pan is put into into air dry oven
In, 115 DEG C of the temperature of air dry oven is dried 40 minutes；
Step 5, drying：Tender shoots after completing, sterilizing is put in sterilized, clean drip pan, drip pan is put into vacuum and does
In dry case, the vacuum for adjusting vacuum drying chamber is 0.07mpa, and temperature 70 C is dried to Alfalfa water content and is less than
10%.
Step 6, crushes：The raw material input ZKF-3/200 types of drying are crushed into unit to crush, 200 purposes is ground into thin
Powder.
Step 7, packaging：From the other inner packaging material of health-food-level, alfalfa fine powder is vacuum-packed,
Obtain finished product.
Table 3：The testing result of embodiment 1～4
All inspection projects of embodiment 1～4 meet the regulation in GB/16740-2014, and can be with from assay
Find out, embodiment 1,2 has significant difference with the nutriment of embodiment 3,4.Protein content is higher in embodiment 1,2, with
Dietary fiber content is substantially suitable, and such product can eat as the balanced complementary goods to nutriment；Embodiment 3,4 is because of meals
Food fiber is higher, then can be used as the product for having special supplementary result to dietary fiber.
4th, study on the stability
Product after packaging is placed on 10～30 DEG C of temperature, preserves in the environment of relative humidity 45～75%.Produce to determine
The stability of product, the compatibility and shelf-life with inner packaging material, now 3 batches of products to producing carry out inner wrapping and keep sample to examine
Examine.
4.1 stability accelerate to investigate
Packaged alfalfa fine powder is placed in into accelerated test case, 40 DEG C is remained in chamber, 75% phase
Under to humidity, proterties, protein content to product, dietary fiber content, moisture, microbial limit are measured, and monthly one
Secondary, continuous three months, final result was that the product of technique productions of the present invention is detected in the Accelerated stability test of 3 months
As a result it is stable, it is equal to the shelf-life 2 years.
4.2 long-time stability are investigated
The study on the stability of some time is carried out to the sample under normal storage conditions, detection project includes：Proterties, albumen
Matter content, dietary fiber content, moisture, microbial limit.Detection frequency：First Year, checked once, i.e., the 0th every three months,
3,6,9,12 months；Second Year, checked once, i.e., the 18th, 24 months every six months；After 3rd year, every 12 monthly tests
Look into once, i.e., the 36th, 48,60 months.Completed 18 months long-time stability investigate, from terms of testing result temperature 10～
30 DEG C, product quality stably may be used in the product of technique productions of the present invention 18 months in the environment of relative humidity 45～75%
Lean on.
Claims (6)
1. a kind of production technology of alfalfa fine powder, it is characterised in that specifically carry out according to the following steps：
Step one, raw material is selected
Raw material selects the tender shoots of the alfalfa for originating from independent alfalfa production base or alfalfa herb, and what is cradled is pale reddish brown
Clover is full, the solid plant of free from insect pests, pollution-free, quality；
Step 2, transport
Sterilization special-purpose vehicle is selected, directly the alfalfa tender shoots of harvesting or the alfalfa herb very first time is transported to life
Produce producer；
Step 3, impurity elimination
Impurity, yellow leaf and the non-Leaf-feeding insects of raw material itself entrainment are removed, then the soil and dust on the surface of raw material are entered
Row cleaning；
Step 4, completes, sterilizes
The moisture of alfalfa tender shoots or herb is drained, in being put into drip pan, drip pan is put in air dry oven, forced air drying
The temperature of case is 115 DEG C～130 DEG C, 20～40 minutes drying times；
Step 5, drying
The raw material for completing, having sterilized is put in sterilized, clean drip pan, drip pan is put in vacuum drying chamber, adjustment is true
The vacuum of empty drying box be 0.06Mpa～0.08Mpa, temperature 60 C～80 DEG C；
Step 6, crushes
The raw material of drying is ground into into the fine powder of 150～200 mesh, alfalfa fine powder has both been obtained；
Step 7, packaging
From the other inner packaging material of health-food-level, alfalfa fine powder is vacuum-packed, obtains alfalfa fine powder.
2. the method for claim 1, it is characterised in that described raw material growing environment do not adopt any organic fertilizer and
Organic agricultural chemicals, using farm manure, using artificial weeding and deinsectization.
3. the method for claim 1, it is characterised in that the step 3 is to clean raw material surface soil and dust
Water is 15 DEG C～20 DEG C pure water under recurrent state.
4. the method for claim 1, it is characterised in that end point is dried in the step 5 little for the water content of raw material
In 10%.
5. the method for claim 1, it is characterised in that pulverizer used is ZKF-3/200 types in the step 6
Crush unit.
6. the method for claim 1, it is characterised in that the production process after described step two, all in cleaning
Spending in the producing region of 100,000 ranks is carried out.
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| CN201610915429.2A CN106579094A (en) | 2016-10-20 | 2016-10-20 | Medicago sativa fine powder production process |
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Family
ID=58556356
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107259418A (en) * | 2017-07-18 | 2017-10-20 | 诸城市和生食品有限公司 | A kind of alfalfa fish-bone paste and preparation method thereof |
| CN107279416A (en) * | 2017-06-21 | 2017-10-24 | 杨凌金栗农业科技有限公司 | A kind of alfalfa nougat and preparation method thereof |
| CN107997138A (en) * | 2017-12-01 | 2018-05-08 | 江苏振亚生物科技有限公司 | The full powder of vegetable protein and its processing technology |
| CN112846220A (en) * | 2021-01-11 | 2021-05-28 | 西北农林科技大学 | Method for synthesizing nano-silver based on alfalfa extract |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1543847A (en) * | 2003-11-26 | 2004-11-10 | 刘德林 | Method for preparing alkaline alfalfa powder |
| CN102487655A (en) * | 2011-11-16 | 2012-06-13 | 中国农业机械化科学研究院呼和浩特分院 | Harvesting and processing technology for producing edible alfalfa powder |
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2016
- 2016-10-20 CN CN201610915429.2A patent/CN106579094A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1543847A (en) * | 2003-11-26 | 2004-11-10 | 刘德林 | Method for preparing alkaline alfalfa powder |
| CN102487655A (en) * | 2011-11-16 | 2012-06-13 | 中国农业机械化科学研究院呼和浩特分院 | Harvesting and processing technology for producing edible alfalfa powder |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107279416A (en) * | 2017-06-21 | 2017-10-24 | 杨凌金栗农业科技有限公司 | A kind of alfalfa nougat and preparation method thereof |
| CN107259418A (en) * | 2017-07-18 | 2017-10-20 | 诸城市和生食品有限公司 | A kind of alfalfa fish-bone paste and preparation method thereof |
| CN107997138A (en) * | 2017-12-01 | 2018-05-08 | 江苏振亚生物科技有限公司 | The full powder of vegetable protein and its processing technology |
| CN112846220A (en) * | 2021-01-11 | 2021-05-28 | 西北农林科技大学 | Method for synthesizing nano-silver based on alfalfa extract |
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Application publication date: 20170426 |