CN106576578A - Vibrating screen assembly of combine harvester - Google Patents

Vibrating screen assembly of combine harvester Download PDF

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Publication number
CN106576578A
CN106576578A CN201611264645.1A CN201611264645A CN106576578A CN 106576578 A CN106576578 A CN 106576578A CN 201611264645 A CN201611264645 A CN 201611264645A CN 106576578 A CN106576578 A CN 106576578A
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China
Prior art keywords
screening
vibrosieve
fixed
screening bar
bar
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Granted
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CN201611264645.1A
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CN106576578B (en
Inventor
肖科玲
陈培敏
连挺
朱儒峰
郭鹿
浦月东
何卫淼
冯基平
何维勇
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Middle Heavy-Duty Machine Zhejiang Co Ltd
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Middle Heavy-Duty Machine Zhejiang Co Ltd
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Priority to CN201611264645.1A priority Critical patent/CN106576578B/en
Publication of CN106576578A publication Critical patent/CN106576578A/en
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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/12Details of combines
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/44Grain cleaners; Grain separators
    • A01F12/446Sieving means

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

The invention belongs to the technical field of screening machinery, and in particular relates to a vibrating screen assembly of a combine harvester. The vibrating screen assembly of the combine harvester comprises a screening bar assembled system, a tailing screen assembled system and a vibrating screen transmission system, wherein the screening bar assembled system is composed of screening bars and a screening bar fixing board, the tailing screen assembled system is composed of a rice machine lower screen piece, a tailing screen and a vibrating screen rack, the vibrating screen transmission system is connected to one end of a transmission rod sequentially through half-round balance weight iron, a vibrating screen chain wheel, a vibrating screen bearing block, a fixed base and an eccentric gear, and the eccentric gear, the bearing block, and the bearing block are sequentially connected to the other end of the transmission rod, and are fixed to the vibrating screen rack below the tailing screen assembled system. Through the match of the screening bar assembled system, the tailing screen assembled system and a rear rubber plate of a main horizontal auger, during the vibrating process of the vibrating screen, the screening bars vibrate horizontally, the tailing screen vibrates longitudinally, so that the splashing of grains can be effectively prevented, the repeated screening is carried out, thus the grain screening efficiency is improved.

Description

A kind of vibrosieve assembly of united reaper
Technical field
The invention belongs to sieving machine technical field, and in particular to a kind of vibrosieve assembly of united reaper.
Background technology
Nowadays, the agricultural economy output value is growing, agricultural machinery modernization high speed development, the use of farm machinery with energetically The agriculture business work that popularization makes field heavy has switched to mechanization by manpower, greatly reduces mass peasants and works hard work in field Workload.As agricultural machinery is to more efficient, more facilitation direction development, farm machinery has obtained the heat of the vast farmerses masses Strong welcome, market prospect is very considerable, has further promoted the development of mechanization of agriculture.In the total output of grain that China is annual In, the yield of Oryza sativa L. and Semen Tritici aestivi has exceeded the half of total output, and its cultivated area, throughout all parts of the country, is China most important two Generalized grain crop, because the results of Oryza sativa L. and Semen Tritici aestivi rely primarily on united reaper, therefore determines united reaper in agricultural The very important status of mechanical field so that its production scale also expands year by year.
The sieving machine of wherein harvester is the special equipment for being screened to bulk granular material in engineering and being classified, and its is main Function be bulk granular material is classified, is dehydrated, desliming, de-mediated and by quality sorting.The result of screening operation is not only affected The efficiency of next step operation, and also contribute to the commodity value of direct or indirect generation.Motion of the bulk granular material on compass screen surface State has the extremely complex mechanical characteristic similar to fluid, is design level, the potentiation consumption reduction for improving sieving machine, urgently Need to understand in depth kinestate of the bulk granular material on compass screen surface and sieve rule thoroughly.Vibrosieve is the groundwork of united reaper Part, is also sieving machine the most frequently used in current engineering.Sieve performance is to need to consider in the design and application of vibrosieve Major issue, but existing Screening theory can not satisfactorily solve these problems, because existing Screening theory is for examination The dependency tested is very big, and it so not only wastes time and energy with generally requiring to combine substantial amounts of test, often cannot also ideal Result.
In recent years, as the research to sieving machine deepens continuously, in screen box structure, compass screen surface movement locus and compass screen surface material Etc. aspect carry out substantial amounts of research work so that it is developed rapidly and perfect.Its development trend has following several respects:
(1) to standardization, generalization, seriation development.This is easy for designing, organizes Virtual production, ensures quality and reduction The approach of cost.The width of USL, USK screen(ing) machine of German KHD companies is with 200mm as one grade.Length is with 750 mm as one grade of composition 45 kinds of specification products of two series.Its screen cloth, crossbeam, power transmission shaft, feedboard, reclaiming plate realize standardization, generalization, Also only three kinds of vibrator.The simultaneously cold and hot sintering jig of the Carl Schenck AG of Germany and equal thick screen only general two kinds of vibrators, it is seen that Three height for changing degree.
(2) keep the large-scale development, the maximization of sieving machine is conducive to improving treating capacity, expands the scale of production, and improves life Efficiency is produced, convenient management improves the economic benefit of enterprise.In recent years, large-scale sieving machine development both domestic and external is swift and violent.It is so-called big Type screening machine, does not have the specification limit to it to make to specify in design specification., in more than 2.4m, area is in 15m for general width2With On, it is believed that it is large-scale screening machine.The width of German Shen gram (SCHENCK) company manufacture is 4m, and length is 8.5m, and area is 34m2Coke screening machine, disposal ability reach 800m3/h.The single shaft vibration of German sieve technology company (SIEBTECHNIK) manufacture The effective width of sieve is 2.4m to the maximum, and length is 6m;And the effective width of dual-axis vibration sieve is 5.5m to the maximum, length is 11m.Day The maximum specification of the HLW type linear vibrating screens that Benshen's steel is developed is width 3.6m, and long 7.5m, area is 24m2's.Kawasaki, Japan weight Work have also been developed wide 4m, and long 9.5m, area is 38m2Linear vibrating screen.Mine building equipment exhibition is held in the U.S. within 2003 The width of three shaft vibrations sieve of exhibition can be gone up all in more than 2m.
(3) develop to ideal movements track vibrating screen, screening machine unit area disposal ability under certain screening efficiency, Depend greatly on the movement locus of screen cloth.The achievement in research of recent decades is largely reflected in the motion of screen cloth In the change of track.The movement locus of screen cloth develop into various curves from straight line;Develop to non-linear from linear;From plane Curve to spatial complex curve, to adapt to process the requirement by sieve material of various different qualities.
(4) vibration mechanism of vibrosieve will break through traditional vibration shape, and take new vibration mode, fundamentally solve Certainly current insoluble some subject matters of vibrosieve.From from the aspect of the Theory of Vibration for being adopted, traditional determination can be broken through Property linear oscillator it is theoretical, and adopt the stationary linear random vibration theory for more tallying with the actual situation and Nonlinear Random Vibration reason By.
(5) using motor synchronizing technology, realize that synchronous self-synchronizing vibrating screen need not install gear using mechanics principle same Step device, can simplify structure, reduce noise, reduce equipment fault, save maintenance cost.Motor synchronizing formula vibrosieve will be obtained further Development.
(6) develop to difficult screening materials carrying screen(ing) machine, moisture content 7%~14%, granularity exists in the fine moist material of below 6mm Easily bond in screening process agglomerating, block screen cloth, screening difficulty is very big.Chinese scholars are successively designed for difficult screened material Polytype screening plant, mainly there is rotary probability screen, flip flop screen, equal thick screen extension set, piano wire screen etc..Through decades not Disconnected to explore, the material sieving technology of fine moist material still needs to preferably solve the machinery of screening machine achieved with very big progress Contradiction between intensity and technological effect.
(7) noise is further reduced because vibration screening machinery operating noise is big, work under hard conditions.How improved structure, Using more reasonably kinetic parameter, still one important topic of research of noise is reduced.
(8) high reliability, the development of reliability, maintainability, safety and human factors vibrosieve.
It is contemplated that continuous ripe and perfect with vibrosieve technology, the structure of vibrosieve more rationally can be entered One-step optimization and standardization, making the production cost and maintenance cost of product further reduces, and screening efficiency and productivity ratio can enter one Step is improved.
The content of the invention
It is an object of the invention to provide a kind of in hgher efficiency, the joint that system reliability is higher, resonant horizontal is lower is received The vibrosieve assembly of cutting mill.
The object of the present invention is achieved like this:
The vibrosieve assembly of united reaper includes screening bar combined system, tail sheet combined system and vibrosieve drive system;
A kind of vibrosieve assembly of united reaper, including screening bar combined system, tail sheet combined system and vibrosieve power train System;It is characterized in that:Described screening bar combined system is constituted by bar, screening bar fixed plate is screened, and screening bar is single row configuration, Wherein have two screening bars to be fixed in screening bar fixed plate by screening bar governor motion and detent mechanism, remaining screening Bar is bolted in screening bar fixed plate;There is arcuate groove on described screening bar governor motion, bolt passes through arcuate groove It is fixed on screening bar governor motion, screening bar governor motion lower section has the fixing hole of screening bar, screening bar governor motion top There is bulge-structure, bulge-structure limits raised hunting range, screens bar group by the pin-and-hole being fixed in screening bar fixed plate Syzygy system is fixed on the centre position of shaker basket;Described tail sheet combined system is by sieve, tail sheet and vibrosieve under rice machine Frame is constituted, and described tail sheet is made up of the tail sheet zigzag sieve of the fixed counterpiece number of some tail sheet bars series connection simultaneously, and is installed In tail sheet fixed plate, tail sheet fixed plate is fixed on the end of shaker basket by bolt, plain cushion and spring washer, sieve under rice machine The bottom surface of shaker basket is fixed on by bolt, plain cushion and spring washer;Vibrosieve drive system is successively by semicircle balance weight iron, vibration Sieve rotating wheel, vibrating screen bearing seat, fixed seat and eccentric are connected to one end of drive link, eccentric, bearing block and bearing block It is sequentially connected in the shaker basket that the other end of drive link is fixed on below tail sheet combined system.
Described bolt connects split pin and fixes screening bar by plain cushion, spring washer.
Also include material driver plate 18, material driver plate is fixed on the head end of shaker basket, uniformly sets on material driver plate It is equipped with horizontal convex bar.
Also include rubber dermatotome 19 after main horizontal screw conveyor, obliquely under the junction of sieve under rice machine and tail sheet Side.
The installation direction of described material driver plate to screening bar combined system is inclined.
The installation direction of described tail sheet to screening bar combined system is inclined.
Described material driver plate, one end is fixedly connected on the head end of shaker basket, and one end is overlapped under material driver plate On the lever of side.
Described tail sheet, one end is fixedly connected on the tail end of shaker basket, and one end is overlapped on the shelves below material driver plate On bar, the lower section of tail sheet fixed plate is connected with the eccentric contact of vibrosieve drive system.
Rubber peel is fixed with the outside of the described side of shaker basket four.
Described rubber peel is fixed on shaker basket edge by rubber peel press strip.
The beneficial effects of the present invention is:
The present invention is being shaken using the cooperation of rubber dermatotome after screening bar combined system, tail sheet combined system and main horizontal screw conveyor In dynamic sieve vibration processes, bar transverse vibration is screened, tail sheet longitudinally shakes, and can effectively prevent grain from spilling, carries out repeating to screen out, Improve sieve grain efficiency.
Description of the drawings
Fig. 1 is overall structure figure of the present invention.
Fig. 2 is present configuration bottom view.
Fig. 3 is present configuration top view.
Fig. 4 is present configuration left view.
Fig. 5 is present configuration right view.
Fig. 6 is sieve structure chart under rice machine of the present invention.
Fig. 7 is tail sheet structure chart of the present invention.
Fig. 8 is present invention screening bar combined system structure chart.
Fig. 9 is vibrosieve drive system structure figure of the present invention.
Specific embodiment
The present invention is described further below in conjunction with the accompanying drawings.
As described in Fig. 1-9, the vibrosieve assembly of united reaper includes screening bar combined system, tail sheet combined system and shakes Dynamic sieve drive system;
Described screening bar combined system by screen bar, screening bar fixed plate constitute, screening bar be single row configuration, generally 22 Or 27, wherein two screening bars are fixed in screening bar fixed plate by screening bar governor motion and detent mechanism, should Two screenings article are preferably the 9th and the 16th or the 8th and the 15th, and remaining screening bar is bolted on screening bar and consolidates In fixed board;There is arcuate groove on described screening bar governor motion, bolt is fixed on screening bar governor motion by arcuate groove, sieve Bar governor motion lower section is selected to have the fixing hole of screening bar, there is bulge-structure on screening bar governor motion top, and bulge-structure is by solid The pin-and-hole being scheduled in screening bar fixed plate limits raised hunting range, screens the centre that bar combined system is fixed on shaker basket Position;Described tail sheet combined system is made up of sieve, tail sheet and shaker basket under rice machine, and described tail sheet is by some tail sheets Bar is connected and fixes the tail sheet zigzag sieve composition of counterpiece number simultaneously, and in tail sheet fixed plate, typically adopts 6 tails The tail sheet zigzag sieve that 29 numbers are fixed in the series connection simultaneously of sieve bar is preferred, and tail sheet fixed plate passes through bolt, plain cushion and spring washer The end of shaker basket is fixed on, sieve is fixed on the bottom surface of shaker basket by bolt, plain cushion and spring washer under rice machine;Vibration Sieve drive system is connected to biography by semicircle balance weight iron, vibrosieve rotating wheel, vibrating screen bearing seat, fixed seat and eccentric successively One end of lever, eccentric, bearing block and bearing block are sequentially connected the other end of drive link and are fixed on tail sheet combined system lower section Shaker basket on, vibrosieve rotating wheel can be sprocket wheel or belt pulley.Described bolt connects split pin by plain cushion, spring washer Fixed screening bar.Also include material driver plate, material driver plate is fixed on the head end of shaker basket, uniformly sets on material driver plate It is equipped with horizontal convex bar.Also include rubber dermatotome after main horizontal screw conveyor, obliquely sieve and tail sheet under rice machine Junction lower section.The installation direction of described material driver plate to screening bar combined system is inclined.The installation side of described tail sheet To the combined system inclination of screening bar.Described material driver plate, one end is fixedly connected on the head end of shaker basket, one end overlap joint On lever below material driver plate.Described tail sheet, one end is fixedly connected on the tail end of shaker basket, and one end is overlapped on thing On lever below material driver plate, the lower section of tail sheet fixed plate is connected with the eccentric contact of vibrosieve drive system.Described Shaker basket four is fixed with rubber peel on the outside of side.Described rubber peel is fixed on shaker basket edge by rubber peel press strip. The present invention adopts the cooperation of rubber dermatotome after screening bar combined system, tail sheet combined system and main horizontal screw conveyor, in vibrosieve In vibration processes, bar transverse vibration is screened, tail sheet longitudinally shakes, and can effectively prevent grain from spilling, carry out repeating to screen out, improved Sieve grain efficiency;Adjusted using screening bar two ends are set to into screening bar governor motion, then entirely sieved under the drive of drive shaft Select bar to will be similar to that screen cloth blocks bulk debris, prevent bulk debris from resting under rice machine in sieve, affect sieve rice effect; Rubber strip is provided with using in the edge of adjacent shaker basket two-by-two, prevents from leaking grain from junction, improve sieve grain effect;Using Rubber peel press strip is pressed in rubber peel in shaker basket, and only needing to take apart two locks in repair demolition vibrosieve just can will be whole Individual vibrosieve is disassembled, and reduces maintenance difficulty, improves maintenance efficiency.Half is provided with by vibrosieve drive system side Circular polarization block, polarization block is relative in the position of capacity eccentric bearing with drive shaft in the position of vibrosieve side.Using polarization block Can jolt power of the balance drive axle to sieve plate, improve the stability of drive shaft.
Under described rice machine sieve to shaker basket head end diagonally downward.Tail sheet lower section is provided with damping spring, described The global stiffness of damping spring is required
K=Mωg 2
K be spring global stiffness, ωgFor the natural frequency of vibrosieve, M is vibrosieve gross mass.
Therefore the global stiffness of each spring is:K/n, n are spring sum.
The quality of eccentric is
m=MAw/ r, AwFor tail sheet amplitude, r is the radius of gyration of eccentric.
The amplitude of the screening bar of described screening bar combined system is:
A=P/│K-Mω2
Wherein, P is screening bar vibration force amplitude.P=rAw/K
It is to be herein pointed out the present invention establishes the two-dimensional kinematics model of vibrosieve.For to be studied vibrosieve Structure and forms of motion, have carried out kinematics analyses, first using the cartesian approach of multi rigid body system dynamics to vibrosieve Coordinate system is established, the secondary constraint equation of different motion has been derived according to the coordinate system set up(Including position constraint equation, speed Degree constraint equation and constrained equations of acceleration etc.), the group collection and method for solving of whole system constraint equation are then described, finally The relation for calculating each point motion parameter in vibrosieve has been derived, by the setting of above-mentioned parameter, the tail sheet and sieve of vibrosieve has been made Select bar system to coordinate automatically, reach the impact of the system resonance minimum, vibrosieve will not integrally produce resonance effect.

Claims (10)

1. a kind of vibrosieve assembly of united reaper, including screening bar combined system, tail sheet combined system and vibrosieve transmission System;It is characterized in that:Described screening bar combined system is constituted by bar, screening bar fixed plate is screened, and screening bar is single knot Structure, wherein have two screening bars to be fixed in screening bar fixed plate by screening bar governor motion and detent mechanism, remaining Screening bar is bolted in screening bar fixed plate;There is arcuate groove on described screening bar governor motion, bolt passes through arc Shape groove is fixed on screening bar governor motion, and screening bar governor motion lower section has the fixing hole of screening bar, screens bar governor motion There is bulge-structure on top, and bulge-structure limits raised hunting range, screening by the pin-and-hole being fixed in screening bar fixed plate Bar combined system is fixed on the centre position of shaker basket;Described tail sheet combined system is by sieve, tail sheet under rice machine and shakes Dynamic screen frame (unit) composition, described tail sheet is made up of the tail sheet zigzag sieve of the fixed counterpiece number of some tail sheet bars series connection simultaneously, and In tail sheet fixed plate, tail sheet fixed plate is fixed on the end of shaker basket by bolt, plain cushion and spring washer, under rice machine Sieve is fixed on the bottom surface of shaker basket by bolt, plain cushion and spring washer;Vibrosieve drive system successively by semicircle balance weight iron, Vibrosieve rotating wheel, vibrating screen bearing seat, fixed seat and eccentric are connected to one end of drive link, eccentric, bearing block and axle Bearing is sequentially connected in the shaker basket that the other end of drive link is fixed on below tail sheet combined system.
2. the vibrosieve assembly of a kind of united reaper according to claim 1, it is characterised in that:Described bolt passes through Screening bar is fixed in plain cushion, spring washer connection split pin.
3. the vibrosieve assembly of a kind of united reaper according to claim 1, it is characterised in that:Also it is driven including material Plate, material driver plate is fixed on the head end of shaker basket, and horizontal convex bar is evenly arranged with material driver plate.
4. the vibrosieve assembly of a kind of united reaper according to claim 1, it is characterised in that:Also stir including main level Rubber dermatotome after dragon, obliquely under rice machine below the junction of sieve and tail sheet.
5. the vibrosieve assembly of a kind of united reaper according to claim 1, it is characterised in that:Described material transmission The installation direction of plate to screening bar combined system is inclined.
6. the vibrosieve assembly of a kind of united reaper according to claim 1, it is characterised in that:The peace of described tail sheet Dress direction to screening bar combined system is inclined.
7. the vibrosieve assembly of a kind of united reaper according to claim 1, it is characterised in that:Described material transmission Plate, one end is fixedly connected on the head end of shaker basket, and one end is overlapped on the lever below material driver plate.
8. the vibrosieve assembly of a kind of united reaper according to claim 1, it is characterised in that:Described tail sheet, one End is fixedly connected on the tail end of shaker basket, and one end is overlapped on the lever below material driver plate, the lower section of tail sheet fixed plate It is connected with the eccentric contact of vibrosieve drive system.
9. the vibrosieve assembly of a kind of united reaper according to claim 1, it is characterised in that:Described shaker basket Rubber peel is fixed with the outside of four sides.
10. the vibrosieve assembly of a kind of united reaper according to claim 9, it is characterised in that:Described rubber peel Shaker basket edge is fixed on by rubber peel press strip.
CN201611264645.1A 2016-12-30 2016-12-30 Vibrating screen assembly of combine harvester Active CN106576578B (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN108064538A (en) * 2017-12-15 2018-05-25 武汉市农业科学院 A kind of mud fruit separation device for water chestnut harvest
CN115106285A (en) * 2022-06-20 2022-09-27 农业农村部南京农业机械化研究所 Edible bean vibrating screen mechanism

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CN105478351A (en) * 2016-01-14 2016-04-13 河海大学常州校区 Real-time detecting system and method for vibration screen treatment amount
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RU2348143C1 (en) * 2007-06-18 2009-03-10 Геннадий Викторович Пономарёв Combine harvester scalping cleaner shoe
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108064538A (en) * 2017-12-15 2018-05-25 武汉市农业科学院 A kind of mud fruit separation device for water chestnut harvest
CN108064538B (en) * 2017-12-15 2023-09-26 武汉市农业科学院 Mud-fruit separating device for harvesting water chestnuts
CN115106285A (en) * 2022-06-20 2022-09-27 农业农村部南京农业机械化研究所 Edible bean vibrating screen mechanism
CN115106285B (en) * 2022-06-20 2024-03-08 农业农村部南京农业机械化研究所 Edible bean vibrating screen mechanism

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