CN106568338A - Shell-tube heat exchange device - Google Patents
Shell-tube heat exchange device Download PDFInfo
- Publication number
- CN106568338A CN106568338A CN201610869200.XA CN201610869200A CN106568338A CN 106568338 A CN106568338 A CN 106568338A CN 201610869200 A CN201610869200 A CN 201610869200A CN 106568338 A CN106568338 A CN 106568338A
- Authority
- CN
- China
- Prior art keywords
- cleaner plate
- ring
- leading screw
- heat exchanger
- sewage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G13/00—Appliances or processes not covered by groups F28G1/00 - F28G11/00; Combinations of appliances or processes covered by groups F28G1/00 - F28G11/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/08—Non-rotary, e.g. reciprocated, appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/003—Control arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/02—Supports for cleaning appliances, e.g. frames
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/04—Feeding and driving arrangements, e.g. power operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Abstract
The invention relates to a shell-tube heat exchange device. According to the technical scheme, the shell-tube heat exchange device comprises a shell, heat exchange tubes, tube plates, a sewage inlet, a softened water outlet, a softened water inlet and a sewage outlet; the multiple sets of heat exchange tubes are arranged in an inner cavity of the shell; the two ends of each heat exchange tube are fixedly connected through the tube plates; one end of the shell is provided with the sewage inlet and the softened water outlet, and the other end of the shell is provided with the softened water inlet and the sewage outlet; the softened water outlet, the heat exchange tubes and the softened water inlet communicate; and the sewage inlet, the inner cavity of the shell and the sewage outlet communicate. By means of the shell-tube heat exchange device, the technical problem that previous tube type heat exchangers cannot be thoroughly cleaned is solved, the heat exchange efficiency of a heat exchanger is improved, and the service life of the heat exchanger is prolonged.
Description
Technical field
The present invention relates to a kind of shell-tube type heat transmission equipment, more particularly to a kind of package heat-exchanger rig.
Background technology
Shell-and-tube heat exchanger is the common processing equipment for carrying out heat exchange operation.It is widely used in chemical industry, oil, oil
In the industrial departments such as work, electric power, light industry, metallurgy, atomic energy, shipbuilding, aviation, heat supply.Particularly add in petroleum refining and chemistry
During frock is put, occupy extremely important status.But heat exchanger is in use, scale can be occurred in inevitably
On heating surface, there is scale formation, scale thermal resistance is higher, greatly reduces rate of heat transfer；Simultaneously because fouling subtracts
Little flow area, media flow resistance increase, energy consumption increases.Heat exchanger dirt adheres to and blocking is to hinder heat exchanger heat exchange effect
Rate and the main factor in life-span, the cleaning of heat exchanger is the maximum difficult point of common shell and tube exchanger now.Existing heat exchange
The cleaning of device is divided into mechanical type and chemical formula, both approaches to shell and tube exchanger cannot thoroughly cleaning, this just hinders and changes
The use range and efficiency of hot device.Many high temperature sewage are caused because water quality fouling seriously cannot carry out recovery waste heat using heat exchanger
Thermal source is wasted.
The content of the invention
The purpose of the present invention is aiming at the drawbacks described above of prior art presence, there is provided a kind of package heat-exchanger rig, can be with
Heat exchanger used in various high impurity water quality, it can be determined by the cleaning equipment of itself according to the fouling speed of sewage
When heat exchanger various foulings carry out self-cleaning, reach real non-scaling high efficient heat exchanging, expand the use of heat exchanger
Scope.
A kind of package heat-exchanger rig, including housing（O）, heat exchanger tube（H）, tube sheet（M）, sewage inlet（F）, soften water out
（D）, soften water inlet（L）And outlet of sewer（N）, the housing（O）Inner chamber be provided with multigroup heat exchanger tube（H）, heat exchanger tube（H）'s
Two ends pass through tube sheet（M）It is fixedly connected, housing（O）One end be provided with sewage inlet（F）With softening water out（D）, the other end sets
There is softening water inlet（L）And outlet of sewer（N）, described softening water out（D）, heat exchanger tube（H）With softening water inlet（L）Even
Logical, described sewage inlet（F）, housing（O）Inner chamber and outlet of sewer（N）Connection, is characterized in that：In housing（O）Inner chamber increases
It is provided with cleaner plate assembly（G）, cleaner plate positioning guide rail（I）, gripper shoe（K）, cleaner plate power leading screw（J）With sewage runner cleaning
Block（P）, cleaner plate power leading screw（J）By the autocontrol motor of shell end（C）Rotation is driven, in cleaner plate power silk
Thick stick（J）It is upper that one or more cleaner plate assembly is installed（G）, one or more gripper shoe（K）, in housing（O）
Inner chamber is equipped with up and down cleaner plate positioning guide rail（I）, cleaner plate assembly（G）In cleaner plate power leading screw（J）Driving under, edge
Cleaner plate positioning guide rail（I）It is movable, exchange heat pipe（H）The dirt on surface carries out scraping milling；Described gripper shoe（K）It is enclosed within
Cleaner plate power leading screw（J）On, cleaner plate power leading screw（J）Gripper shoe during rotation（K）It is motionless, housing is supported；In shell
The tube sheet at body two ends（M）Being provided with can rush multigroup sewage runner cleaning block of milling sewage runner（P）, it is provided with the end of housing
Control autocontrol motor（C）Control chip（A）With timing controlled panel（B）, the tube sheet in left side（M）Center is provided with cleaning
Plate power leading screw oil sealing（E）, the tube sheet on right side（M）Center is provided with leading screw axle sleeve（Q）.
Above-mentioned cleaner plate assembly（G）Including sewage runner hole（Ga）, leading screw axis hole（Gb）, cleaner plate（Gc）, heat exchanger tube
Hole（Gd）, wiper ring（Ge）, lead screw shaft nut（Gh）, cleaning panel guide location hole（Gs）, described cleaner plate（Gc）By circle
The two panels cleaner plate composition of structure, the cleaner plate（Gc）It is furnished with multigroup sewage runner hole（Ga）With heat exchange pore（Gd）, clear
Clean plate（Gc）Center be provided with leading screw axis hole（Gb）, leading screw axis hole（Gb）It is provided with lead screw shaft nut（Gh）, exchange heat pore at per group
（Gd）Position be provided with wiper ring（Ge）, by two groups of cleaner plates（Gc）Clamp multiple wiper rings（Ge）, and utilize wiper ring
（Ge）Exchange heat pipe（H）Surface carry out scraping milling；Described cleaner plate（Gc）Upper and lower ends be respectively equipped with cleaning panel guide determine
Position hole（Gs）, by cleaning panel guide location hole（Gs）With housing（O）The cleaner plate positioning guide rail of inner chamber（I）It is slidably matched；Institute
The cleaner plate stated（Gc）External diameter less than housing internal diameter.
Above-mentioned gripper shoe（K）Including gripper shoe sewage runner hole（Ka）, gripper shoe leading screw axis hole（Kb）, gripper shoe
（Kc）, gripper shoe heat exchange pore（Kd）, described gripper shoe（Kc）It is laid with multigroup gripper shoe sewage runner hole（Ka）, Duo Zuzhi
Fagging heat exchange pore（Kd）, center is provided with gripper shoe leading screw axis hole（Kb）, gripper shoe leading screw axis hole（Kb）With cleaner plate power silk
Thick stick（J）It is slidably matched.
Above-mentioned sewage runner cleaning block（P）Installed in two tube sheets（M）Inner side, sewage runner cleaning block（P）Using
The shape matched with sewage runner mouth, is distributed in and cleaner plate assembly（G）Sewage runner hole（Ga）Corresponding position, it is dirty
Water flow passage cleaning block（P）External diameter be less than sewage runner hole（Ga）Internal diameter.
Above-mentioned wiper ring（Ge）By left ring with right ring group into the internal ring of left ring is provided with spaced groove, right ring
Internal ring be provided with spaced projection, left ring is inlayed with right ring and is combined, formed after merging the groove of left ring with it is right
Ring it is raised close to each other, realize that left ring scrapes milling heat exchanger tube（H）Half circumferential area, right ring scrapes milling heat exchanger tube（H）It is remaining
Milling resistance is scraped in second half circumferential area, reduction.
Above-mentioned left ring（Ge1）To be provided with cross raised on right side（Ge3）, right ring（Ge2）Internal ring be provided with correspondence
Cross groove；Zuo Huan（Ge1）With right ring（Ge2）It is raised by cross（Ge3）Inlay with cross groove and combine.
Above-mentioned wiper ring（Ge）It is clipped in cleaner plate intermediate heat transfer pore（Gd）Fluting at, and be provided with and make wiper ring upper and lower
The surplus capacity for moving left and right.
A kind of using method of package heat-exchanger rig, is realized by following methods：
First, respectively multigroup wiper ring（Ge）It is enclosed within many heat exchanger tubes, then by two groups of cleaner plates（Gc）Clamp multiple clear
Clean ring（Ge）, and it is possible to install multigroup cleaner plate on a heat exchanger tube（Gc）, by the inner control of timing controlled panel (B)
Chip（A）Control autocontrol motor（C）Start by set date, autocontrol motor（C）Drive cleaner plate power leading screw（J）Rotation
Turn, have feed screw nut in the lead screw hole at cleaner plate center（Gh）, cleaner plate power leading screw（J）Rotarily drive cleaner plate（Gc）Before
After move, the wiper ring being clipped in cleaner plate（Ge）It is movable with cleaner plate (Gc), then absorption in heat exchange while mobile
Dirt on pipe scrapes mill off；Meanwhile, dirt is carried out to housing (O) inwall using the outer rim of cleaner plate (Gc) and scrapes milling；
Secondly, the sewage runner cleaning block on two tube sheet (M) is recycled（P）Sewage runner in cleaner plate is carried out rushing milling,
Sewage runner cleaning block（P）External diameter is less than sewage runner internal diameter, and the dirt scraped after cleaning can be pulled away with sewage, scrape milling
Interval time sets according to sewage scale velocity, and the purpose of cleaning heat exchanger is reached with the method.
Preferably, cleaner plate power leading screw（J）Drive cleaner plate assembly（G）Movable, its track is by middle base
This anchor point to side moves to gripper shoe side, then, then from gripper shoe side reverse movement to tube sheet side or another
Individual gripper shoe side；Finally, original basic fixed position point is returned.
The invention has the beneficial effects as follows：The present invention can produce soil conditions and regularly to utilize motor band by heat transferring medium
Power leading screw rotates, and one is to drive cleaner plate heat exchanger inner walls to carry out dirt to scrape milling, and two are driven in cleaner plate
Wiper ring exchange heat pipe carries out scraping milling, and three are and the sewage runner in cleaner plate is rushed using the cleaning block on tube sheet
Wash；Can be in the heat exchanger used in various high impurity water quality, it can pass through fouling of the cleaning equipment of itself according to sewage
Speed carrys out the various foulings of timing heat exchanger carries out self-cleaning.Reach real non-scaling high efficient heat exchanging.Expand heat exchange
The use range of device, in the past in the industries such as oil, printing and dyeing due to the dregs of fat, glue class batting and polymer and high salinity can not
The sewage of recycling can realize heat recovery now.
The present invention solves the problems, such as heat exchanger soil cleaning, and the technology that shell and tube exchanger cannot be thoroughly clear before solving is difficult
Topic.Solve oil field production, the difficult problem that trade effluent and dyeing sewage can not be exchanged heat with heat exchanger.And improve heat exchange
The heat exchange efficiency of device, increased the service life of heat exchanger.
Description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the movement locus figure of the cleaner plate of the present invention；
Fig. 3 is the front view of the cleaner plate assembly of the present invention；
Fig. 4 is the side view of the cleaner plate assembly of the present invention；
Fig. 5 is the side view of the gripper shoe assembly of the present invention；
Fig. 6 is the front view of the tube sheet cleaning block of the present invention；
Fig. 7 is the side view of the tube sheet cleaning block of the present invention；
Fig. 8 is the casing cross-section figure and positioning guide rail partial enlarged drawing of the present invention；
Fig. 9 is the wiper ring sectional view of the present invention；
Fig. 9 .1 are the wiper ring structure charts of the present invention；
Figure 10 is that the wiper ring of the present invention merges front view；
Figure 11 is that the wiper ring of the present invention merges side view；
Figure 12 is movement locus figure of the wiper ring of the present invention in cleaner plate；
In upper figure：Control chip（A）, timing controlled panel（B）, autocontrol motor（C）, outlet of sewer（D）, cleaner plate move
Power leading screw oil sealing（E）, sewage inlet（F）, cleaner plate assembly（G）, heat exchanger tube（H）, cleaner plate positioning guide rail（I）, cleaner plate move
Power leading screw（J）, gripper shoe（K）, soften water inlet（L）, tube sheet（M）, soften water out（N）, housing（O）, sewage runner cleaning
Block（P）, leading screw axle sleeve（Q）；
Sewage runner hole（Ga）, leading screw axis hole（Gb）, cleaner plate（Gc）, heat exchange pore（Gd）, wiper ring（Ge）, lead screw shaft nut
（Gh）, cleaning panel guide location hole（Gs）, Zuo Huan（Ge1）, right ring（Ge2）, cross it is raised（Ge3）；
Gripper shoe sewage runner hole（Ka）, gripper shoe leading screw axis hole（Kb）, gripper shoe（Kc）, gripper shoe heat exchange pore（Kd）.
Specific embodiment
With reference to accompanying drawing 1, the invention will be further described：
A kind of package heat-exchanger rig, including housing（O）, heat exchanger tube（H）, tube sheet（M）, sewage inlet（F）, soften water out（D）、
Soften water inlet（L）And outlet of sewer（N）, the housing（O）Inner chamber be provided with multigroup heat exchanger tube（H）, heat exchanger tube（H）Two ends
By tube sheet（M）It is fixedly connected, housing（O）One end be provided with sewage inlet（F）With softening water out（D）, the other end is provided with soft
Change water inlet（L）And outlet of sewer（N）, described softening water out（D）, heat exchanger tube（H）With softening water inlet（L）Connection, institute
The sewage inlet stated（F）, housing（O）Inner chamber and outlet of sewer（N）Connection, in housing（O）Inner chamber has additional cleaner plate assembly
（G）, cleaner plate positioning guide rail（I）, gripper shoe（K）, cleaner plate power leading screw（J）With sewage runner cleaning block（P）, cleaner plate move
Power leading screw（J）By the autocontrol motor of shell end（C）Rotation is driven, in cleaner plate power leading screw（J）It is upper to install one
Individual or more than one cleaner plate assembly（G）, one or more gripper shoe（K）, in housing（O）Inner chamber is up and down all provided with
There is cleaner plate positioning guide rail（I）, cleaner plate assembly（G）In cleaner plate power leading screw（J）Driving under, along cleaner plate positioning lead
Rail（I）It is movable, exchange heat pipe（H）The dirt on surface carries out scraping milling；Described gripper shoe（K）It is enclosed within cleaner plate power leading screw
（J）On, cleaner plate power leading screw（J）Gripper shoe during rotation（K）It is motionless, housing is supported；In the tube sheet at housing two ends（M）
Being provided with can rush multigroup sewage runner cleaning block of milling sewage runner（P）, in the end of housing control autocontrol stepping is provided with
Motor（C）Control chip（A）With timing controlled panel（B）, the tube sheet in left side（M）Center is provided with cleaner plate power leading screw oil sealing
（E）, the tube sheet on right side（M）Center is provided with leading screw axle sleeve（Q）.
Referring to the drawings 3,4, cleaner plate assembly（G）Including sewage runner hole（Ga）, leading screw axis hole（Gb）, cleaner plate（Gc）、
Heat exchange pore（Gd）, wiper ring（Ge）, lead screw shaft nut（Gh）, cleaning panel guide location hole（Gs）, described cleaner plate（Gc）
It is made up of the two panels cleaner plate of circular configuration, the cleaner plate（Gc）It is furnished with multigroup sewage runner hole（Ga）With heat exchange pore
（Gd）, in cleaner plate（Gc）Center be provided with leading screw axis hole（Gb）, leading screw axis hole（Gb）It is provided with lead screw shaft nut（Gh）, per group
Heat exchange pore（Gd）Position be provided with wiper ring（Ge）, by two groups of cleaner plates（Gc）Clamp multiple wiper rings（Ge）, and utilize
Wiper ring（Ge）Exchange heat pipe（H）Surface carry out scraping milling；Described cleaner plate（Gc）Upper and lower ends be respectively equipped with cleaner plate
Guide rail location hole（Gs）, by cleaning panel guide location hole（Gs）With housing（O）The cleaner plate positioning guide rail of inner chamber（I）Slip is matched somebody with somebody
Close, make cleaner plate will not because of the rotation of leading screw rotation displacement；Described cleaner plate（Gc）External diameter less than housing internal diameter.
Referring to the drawings 5, gripper shoe（K）Including gripper shoe sewage runner hole（Ka）, gripper shoe leading screw axis hole（Kb）, gripper shoe
（Kc）, gripper shoe heat exchange pore（Kd）, described gripper shoe（Kc）It is laid with multigroup gripper shoe sewage runner hole（Ka）, Duo Zuzhi
Fagging heat exchange pore（Kd）, center is provided with gripper shoe leading screw axis hole（Kb）, gripper shoe leading screw axis hole（Kb）With cleaner plate power silk
Thick stick（J）It is slidably matched.
Referring to the drawings 6,7, sewage runner cleaning block（P）Installed in two tube sheets（M）Inner side, sewage runner cleaning block
（P）Using the shape matched with sewage runner mouth, it is distributed in and cleaner plate assembly（G）Sewage runner hole（Ga）Corresponding
Position, sewage runner cleaning block（P）External diameter be less than sewage runner hole（Ga）Internal diameter.
Referring to the drawings 9-11, wiper ring（Ge）It is made up of left ring Ge1 and right ring Ge2, the internal ring of left ring Ge1 is provided with interval
The groove of arrangement, the internal ring of right ring Ge2 is provided with spaced projection, and left ring is inlayed with right ring and combined, after merging
The groove for forming left ring is raised close to each other with right ring, realizes that left ring scrapes milling heat exchanger tube（H）Half circumferential area, right ring scrapes
Milling heat exchanger tube（H）Milling resistance is scraped in remaining second half circumferential area, reduction, and the concrete interval number of degrees set depending on heat exchanger operating condition design
It is fixed.
The described left ring of the present invention（Ge1）To be provided with cross raised on right side（Ge3）, right ring（Ge2）Internal ring on
It is provided with corresponding cross groove；Zuo Huan（Ge1）With right ring（Ge2）It is raised by cross（Ge3）Inlay with cross groove
Combination, Zuo Huan（Ge1）Scrape the area of milling half, right ring（Ge2）The remaining part of milling is scraped, just can be with so during milling is scraped
Dirt on heat exchanger tube is scraped the cleaner of milling.
Above-mentioned wiper ring（Ge）It is clipped in cleaner plate intermediate heat transfer pore（Gd）Fluting at, and be provided with and make wiper ring upper and lower
The surplus capacity for moving left and right.
A kind of using method of package heat-exchanger rig, is realized by following methods：
First, respectively multigroup wiper ring（Ge）It is enclosed within many heat exchanger tubes, then by two groups of cleaner plates（Gc）Clamp multiple clear
Clean ring（Ge）, and it is possible to install multigroup cleaner plate on a heat exchanger tube（Gc）, by the inner control of timing controlled panel (B)
Chip（A）Control autocontrol motor（C）Start by set date, autocontrol motor（C）Drive cleaner plate power leading screw（J）Rotation
Turn, have feed screw nut in the lead screw hole at cleaner plate center（Gh）, cleaner plate power leading screw（J）Rotarily drive cleaner plate（Gc）Before
After move, the wiper ring being clipped in cleaner plate（Ge）It is movable with cleaner plate (Gc), then absorption in heat exchange while mobile
Dirt on pipe scrapes mill off；Meanwhile, dirt is carried out to housing (O) inwall using the outer rim of cleaner plate (Gc) and scrapes milling；
Secondly, two tube sheet is recycled（M）On sewage runner cleaning block（P）Sewage runner in cleaner plate is carried out rushing milling,
Sewage runner cleaning block（P）External diameter is less than sewage runner internal diameter, and the dirt scraped after cleaning can be pulled away with sewage, scrape milling
Interval time sets according to sewage scale velocity, and the purpose of cleaning heat exchanger is reached with the method.
Referring to the drawings 2, cleaner plate power leading screw（J）Drive cleaner plate assembly（G）Movable, its track is by middle
Basic fixed position point to side moves to gripper shoe side, then, then from gripper shoe side reverse movement to tube sheet side or another
One gripper shoe side；Finally, original basic fixed position point is returned.
Wherein, can be seen that on the movement locus figure of heat exchanger cleaner plate（Fig. 2）, heat exchanger cleaner plate in normal work
It is integrally fixed on the position of anchor point A, plays the effect of gripper shoe and deflection plate, cleaning is only just played in Qian Hou cleaning process
The effect of plate.There is sewage runner in cleaner plate, sewage flows through at ordinary times from sewage runner, and sewage runner has in heat exchanger
Two effects, one is to walk sewage, and two is the turbulent augmentation of heat transfer of manufacture.
When cleaning is needed, first chip sends instruction to motor according to cleaning distance,（Fig. 2）In can see
Go out, cleaner plate assembly has first fixing point A to move to switch-back point B to complete movement step 1, the cleaner plate outer rim in this motor process
A points to housing dirt between B points can be scraped milling totally, it is clean that the wiper ring in cleaner plate then scrapes milling the dirt on heat exchanger tube.
Second step, motor reversion makes cleaner plate adverse movement, is moved to switch-back point C from switch-back point B and completes motion step
Rapid 2, it is clean that cleaner plate outer rim and wiper ring then scrape milling switch-back point B to the dirt of the housing between switch-back point C and heat exchanger tube.
3rd step, motor is rotated forward makes cleaner plate return basic fixed position point A by switch-back point C, and final motion completes motion
Step 3, cleaner plate outer rim and wiper ring then scrape milling totally switch-back point C to the dirt of the housing between anchor point and heat exchanger tube,
Cleaner plate plays a part of gripper shoe and deflection plate and waits the finger of next cleaning circulation after anchor point is reached in anchor point
Order.
Referring to the drawings 2, can there are multiple gripper shoes and cleaner plate in a heat exchanger, they are according to uniform point of design
Match somebody with somebody.Example；（Fig. 2）Three cleaner plates are evenly distributed in heat exchanger by two pieces of gripper shoes in cleaner plate shuttling movement, when will
During motion, three cleaner plate motions are synchronous.
Gripper shoe is integrally fixed on heat exchanger shell, plays a part of to support and fixed heat exchanger tube, is seen（Fig. 1）（Fig. 2）.
Heat exchange pore, sewage runner hole, leading screw axis hole, without lead screw shaft nut so not transporting with guide screw movement are provided with gripper shoe
It is dynamic, see（Fig. 5
Heat exchanger two is made up of tube sheet, and cleaner plate can be carried out scraping milling and removed in movement to heat exchanger tube and inner wall of tube shell
Dirt, but cleaner plate sewage runner is possible to be blocked by dirt in longtime running, so devise on the tube sheet at two can be with
The cleaning block of milling sewage runner is rushed, is seen（Fig. 6）（Fig. 7）.Sewage runner cleaning block（P）External diameter is more smaller than sewage runner internal diameter,
Cleaning block is thinner than sewage runner, thickness of the length more than cleaner plate.
Citing 1 is in Fig. 2. and when switch-back point C is moved to, the sewage runner cleaning block on tube sheet just can be passed through cleaner plate G1
Sewage runner.Dirt in sewage runner is carried out to rush milling.Dirt under rinsing is taken away with sewage.Citing 2；Cleaner plate G3 is when fortune
When moving switch-back point B, the sewage runner cleaning block on tube sheet can just pass through sewage runner.Dirt in sewage runner is carried out
Rush milling.
The sewage runner cleaning of G3 gripper shoes can set hollow runner cleaning block in cleaner plate, you can with sewage stream
Cross, it is also possible to rush milling sewage runner to gripper shoe.
180 above cleaner plate（Cleaning panel guide location hole is diagonally provided with, for fixed cleaning in scraping milling campaign in cleaner plate
The movement locus of plate are walked before and after straight line.（Fig. 3）（Fig. 8）
Two rectilinear orbits are provided with heat exchanger inner wall of tube shell, and cleaner plate upper rail location hole is to be mapped.Be for
To the fixation that moved along a straight line of cleaner plate, the cleaner plate is allowed to scrape before and after in milling along track motion.Will not be with leading screw
Rotate and rotate.（Fig. 1）（Fig. 3）（Fig. 8）
Choose titanium material to make leading screw, cleaner plate and wiper ring, the internal diameter of wiper ring (Ge) is than heat exchanger tube (H) external diameter greatly slightly
There is gap.Wiper ring Ge is made up of two parts, and ring a and ring b wiper rings internal diameter take to form interval hollow structure at interval of 18 degree（Figure
9）Wiper ring structure chart.Such design is that wiper ring (Ge) and heat exchanger tube (H) are reduced while milling soils are scraped in acquirement
Scrape milling resistance.Wiper ring is made up of 18 degree of superpositions of ring a and the mutual rotational offset of ring b two parts（Figure 10）
One of each wiper ring can scrape the dirt area of milling heat exchanger tube 180 degree, and two for staggering wiper ring (Ge) just can be with
360 degree of milling heat exchanger tube is scraped while drag reduction is to minimum, heat exchanger tube (H) dirt is scraped totally.Left ring and the right ring back side with
Together with groove is mutually inlayed with tongue two sides, a kind of tight structure is formed（Fig. 9）（Figure 11）.And be provided with surplus and can float,
This surplus design be for heat exchanger tube (H) production and alignment error, in order to increase wiper ring scrape on heat exchanger tube (H) milling lead to
The property crossed increases wiper ring (Ge) and scrapes milling ability to design.
Figure 12, illustrates heat exchanger heat-exchanging tube and installs and have certain error on producing, then wiper ring is scraping milling fortune
Disorder of internal organs can change the movement locus of oneself with bending up and down for heat exchanger tube, this is because wiper ring is enclosed within above heat exchanger tube
's.Cleaner plate assembly and wiper ring are to be flexible coupling.Cleaner plate is moved along the track of oneself.So cleaner plate total performance can be with
Move in the heat exchanger of many heat exchanger tubes H1, H2, H3, be unlikely to be stuck because of heat exchanger tube installation deviation.In cleaner plate
Heat exchange pore perforate be greater than the diameter of heat exchanger tube and be less than the external diameter of wiper ring.So cleaner plate both may be used in milling campaign is scraped
Dropped out with driving wiper ring motion to be unlikely to wiper ring again, in addition wiper ring has certain surplus in cleaner plate mounting design,
Wiper ring can be allowed smoothly movable in cleaner plate.See（Figure 12）Enlarged drawing.
Type of drive
Self-cleaning heat exchanger is by motor（C）Before and after (J) rotation driving of power leading screw is driven to complete cleaner plate (Gc)
Motion, outer rim of the cleaner plate in moving forward and backward carries out scraping milling scale removal to inner walls, while cleaner plate (Gc) drives wiper ring
(Ge) carry out scraping cleaning exchanging heat pipe (H).Tube sheet sewage runner cleaning block also carries out rushing milling to cleaner plate sewage runner.By
In the composition difference scale velocity of sewage also different, best opportunity of scale removal is when dirt is newly formed, so every kind of sewage
Scale removal can be realized interval time by timing controlled.Increased the suitability of the heat exchanger to various Sewage Environments.
Claims (1)
1. a kind of package heat-exchanger rig, including housing（O）, heat exchanger tube（H）, tube sheet（M）, sewage inlet（F）, soften water out
（D）, soften water inlet（L）And outlet of sewer（N）, the housing（O）Inner chamber be provided with multigroup heat exchanger tube（H）, heat exchanger tube（H）'s
Two ends pass through tube sheet（M）It is fixedly connected, housing（O）One end be provided with sewage inlet（F）With softening water out（D）, the other end sets
There is softening water inlet（L）And outlet of sewer（N）, described softening water out（D）, heat exchanger tube（H）With softening water inlet（L）Even
Logical, described sewage inlet（F）, housing（O）Inner chamber and outlet of sewer（N）Connection, is characterized in that：In housing（O）Inner chamber increases
It is provided with cleaner plate assembly（G）, cleaner plate positioning guide rail（I）, gripper shoe（K）, cleaner plate power leading screw（J）With sewage runner cleaning
Block（P）, cleaner plate power leading screw（J）By the autocontrol motor of shell end（C）Rotation is driven, in cleaner plate power silk
Thick stick（J）It is upper that one or more cleaner plate assembly is installed（G）, one or more gripper shoe（K）, in housing（O）
Inner chamber is equipped with up and down cleaner plate positioning guide rail（I）, cleaner plate assembly（G）In cleaner plate power leading screw（J）Driving under, edge
Cleaner plate positioning guide rail（I）It is movable, exchange heat pipe（H）The dirt on surface carries out scraping milling；Described gripper shoe（K）It is enclosed within
Cleaner plate power leading screw（J）On, cleaner plate power leading screw（J）Gripper shoe during rotation（K）It is motionless, housing is supported；In shell
The tube sheet at body two ends（M）Being provided with can rush multigroup sewage runner cleaning block of milling sewage runner（P）, it is provided with the end of housing
Control autocontrol motor（C）Control chip（A）With timing controlled panel（B）, the tube sheet in left side（M）Center is provided with cleaning
Plate power leading screw oil sealing（E）, the tube sheet on right side（M）Center is provided with leading screw axle sleeve（Q）；
Described cleaner plate assembly（G）Including sewage runner hole（Ga）, leading screw axis hole（Gb）, cleaner plate（Gc）, heat exchange pore
（Gd）, wiper ring（Ge）, lead screw shaft nut（Gh）, cleaning panel guide location hole（Gs）, described cleaner plate（Gc）For circular knot
Structure, the cleaner plate（Gc）It is furnished with multigroup sewage runner hole（Ga）With heat exchange pore（Gd）, in cleaner plate（Gc）Center be provided with
Leading screw axis hole（Gb）, leading screw axis hole（Gb）It is provided with lead screw shaft nut（Gh）, exchange heat pore at per group（Gd）Position be provided with cleaning
Ring（Ge）, by two groups of cleaner plates（Gc）Clamp multiple wiper rings（Ge）, and utilize wiper ring（Ge）Exchange heat pipe（H）Surface
Carry out scraping milling；Described cleaner plate（Gc）Upper and lower ends be respectively equipped with cleaning panel guide location hole（Gs）, led by cleaner plate
Rail location hole（Gs）With housing（O）The cleaner plate positioning guide rail of inner chamber（I）It is slidably matched；Described cleaner plate（Gc）External diameter it is little
In the internal diameter of housing；
Described wiper ring（Ge）By left ring（Ge1）With right ring（Ge2）Composition, Zuo Huan（Ge1）Internal ring be provided with and be spaced
Groove, right ring（Ge2）Internal ring be provided with spaced projection, left ring is inlayed with right ring and is combined, shape after merging
The groove of Cheng Zuohuan is raised close to each other with right ring, realizes that left ring scrapes milling heat exchanger tube（H）Half circumferential area, right ring scrapes milling
Heat exchanger tube（H）Milling resistance is scraped in remaining second half circumferential area, reduction；
Described left ring（Ge1）To be provided with cross raised on right side（Ge3）, right ring（Ge2）Internal ring be provided with corresponding ten
Font groove；Zuo Huan（Ge1）With right ring（Ge2）It is raised by cross（Ge3）Inlay with cross groove and combine；
Described wiper ring（Ge）It is clipped in cleaner plate intermediate heat transfer pore（Gd）Fluting at, and be provided with and allow wiper ring up and down
Mobile surplus capacity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610869200.XA CN106568338B (en) | 2014-06-17 | 2014-06-17 | A kind of package heat-exchanger rig |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610869200.XA CN106568338B (en) | 2014-06-17 | 2014-06-17 | A kind of package heat-exchanger rig |
| CN201410269011.XA CN104075615B (en) | 2014-06-17 | 2014-06-17 | A kind of self-cleaning intelligence case tube heat exchanger and method |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410269011.XA Division CN104075615B (en) | 2014-06-17 | 2014-06-17 | A kind of self-cleaning intelligence case tube heat exchanger and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106568338A true CN106568338A (en) | 2017-04-19 |
| CN106568338B CN106568338B (en) | 2019-01-08 |
Family
ID=51597055
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610869200.XA Active CN106568338B (en) | 2014-06-17 | 2014-06-17 | A kind of package heat-exchanger rig |
| CN201610868879.0A Active CN106568337B (en) | 2014-06-17 | 2014-06-17 | A kind of case tube heat exchanger |
| CN201410269011.XA Expired - Fee Related CN104075615B (en) | 2014-06-17 | 2014-06-17 | A kind of self-cleaning intelligence case tube heat exchanger and method |
| CN201610868909.8A Expired - Fee Related CN106568345B (en) | 2014-06-17 | 2014-06-17 | A kind of package heat transmission equipment |
Family Applications After (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610868879.0A Active CN106568337B (en) | 2014-06-17 | 2014-06-17 | A kind of case tube heat exchanger |
| CN201410269011.XA Expired - Fee Related CN104075615B (en) | 2014-06-17 | 2014-06-17 | A kind of self-cleaning intelligence case tube heat exchanger and method |
| CN201610868909.8A Expired - Fee Related CN106568345B (en) | 2014-06-17 | 2014-06-17 | A kind of package heat transmission equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (4) | CN106568338B (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102015010455A1 (en) * | 2015-08-11 | 2017-02-16 | Linde Aktiengesellschaft | heat exchangers |
| CN105180685A (en) * | 2015-10-08 | 2015-12-23 | 中铁隆昌铁路器材有限公司 | Split type tubular cooler for heat exchange of metal part quenching and tempering media |
| CN106323051B (en) * | 2016-11-15 | 2018-09-14 | 河南科技大学第一附属医院 | A kind of energy-saving heat exchanger |
| CN109751894A (en) * | 2017-11-08 | 2019-05-14 | 丹阳市日晟工业设备有限公司 | A kind of heat exchanger |
| CN108981426B (en) * | 2018-06-28 | 2020-07-14 | 佛山市高明区杨和金属材料专业镇技术创新中心 | Anti-scaling heat exchanger |
| CN109186312B (en) * | 2018-10-23 | 2023-09-26 | 辽宁科技大学 | Heat radiator with scale-removing baffle plate |
| CN110940227B (en) * | 2019-12-18 | 2021-05-25 | 南通好唯智能制造科技有限公司 | Heat exchanger with self-cleaning function |
| CN111780584A (en) * | 2020-06-15 | 2020-10-16 | 陆晓霖 | Winding tube type heat exchanger of garbage incinerator |
| CN112161497A (en) * | 2020-09-05 | 2021-01-01 | 万江新能源集团有限公司 | Device for improving heat exchange efficiency of sewage heat exchanger |
| CN113063231B (en) * | 2021-04-15 | 2022-07-19 | 山东众诚风凯科技有限公司 | Geothermal energy heat exchange device |
| CN113477034A (en) * | 2021-06-04 | 2021-10-08 | 陈改琴 | Environment-friendly coking exhaust treatment device |
| CN113405383B (en) * | 2021-06-29 | 2022-05-20 | 宁波巨化化工科技有限公司 | Automatic switching structure of heat exchange tube of gas phase reactor |
| CN113804019B (en) * | 2021-09-13 | 2023-10-10 | 杭州华辰旅业集团有限公司 | Hotel waste heat recovery hot water device and method thereof |
| WO2024047468A1 (en) * | 2022-08-30 | 2024-03-07 | Ecofan Offshore Solutions & Services Pvt. Ltd. | Oil and gas well fluid heating and pumping system |
| DE102023125153A1 (en) | 2022-10-11 | 2024-04-11 | SimTech Anlagentechnik GmbH | Heat exchanger with cleaning function |
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| GB375132A (en) * | 1931-08-28 | 1932-06-23 | Thomas Thompson Brown | Improvements in tubular heat exchangers for use in oil fuel installations and applicable also for use as feed water heaters, evaporators, condensers and coolers |
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| CN201926344U (en) * | 2010-07-31 | 2011-08-10 | 福建新大陆环保科技有限公司 | Heat exchanger with automatic cleaning device |
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| CN203340896U (en) * | 2013-07-22 | 2013-12-18 | 蔡振霖 | Cleaning device for noodles extruding cover |
| CN203928860U (en) * | 2014-06-17 | 2014-11-05 | 衣启武 | A kind of self-cleaning intelligence case tube heat exchanger |
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2014
- 2014-06-17 CN CN201610869200.XA patent/CN106568338B/en active Active
- 2014-06-17 CN CN201610868879.0A patent/CN106568337B/en active Active
- 2014-06-17 CN CN201410269011.XA patent/CN104075615B/en not_active Expired - Fee Related
- 2014-06-17 CN CN201610868909.8A patent/CN106568345B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB375132A (en) * | 1931-08-28 | 1932-06-23 | Thomas Thompson Brown | Improvements in tubular heat exchangers for use in oil fuel installations and applicable also for use as feed water heaters, evaporators, condensers and coolers |
| CN201297887Y (en) * | 2008-09-12 | 2009-08-26 | 林遂铭 | Condenser pipe scale remover |
| CN201926344U (en) * | 2010-07-31 | 2011-08-10 | 福建新大陆环保科技有限公司 | Heat exchanger with automatic cleaning device |
| CN202109793U (en) * | 2011-02-11 | 2012-01-11 | 李宗发 | Scale-free uniform-distribution and turbulent-flow high efficiency heat exchanger |
| CN102679755A (en) * | 2012-05-30 | 2012-09-19 | 苏州市金翔钛设备有限公司 | Self-cleaning type high-efficiency tower top condenser |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106568345B (en) | 2018-08-21 |
| CN104075615B (en) | 2016-11-23 |
| CN106568338B (en) | 2019-01-08 |
| CN106568337A (en) | 2017-04-19 |
| CN106568345A (en) | 2017-04-19 |
| CN104075615A (en) | 2014-10-01 |
| CN106568337B (en) | 2018-11-06 |
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Effective date of registration: 20190201 Address after: 230000 B-1512, west of Ganquan Road, Shushan District, Hefei, Anhui. Patentee after: Anhui Eagle Dragon Industrial Design Co., Ltd. Address before: 221200 Jiangsu Xuzhou Suining Airport Industrial Park expressway exit 500 meters east Patentee before: Jiangsu Xi Sheng Furniture Industrial Co., Ltd. |
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Effective date of registration: 20190306 Address after: 211100 Wenying Road, Binjiang Economic Development Zone, Jiangning District, Nanjing City, Jiangsu Province Patentee after: Nanjing Tianyuan heavy equipment Co. Ltd. Address before: 230000 B-1512, west of Ganquan Road, Shushan District, Hefei, Anhui. Patentee before: Anhui Eagle Dragon Industrial Design Co., Ltd. |
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