CN100455972C - On-line anti-fouling heat exchange device and method for sewage and surface water cooling and heat source tube clusters - Google Patents
On-line anti-fouling heat exchange device and method for sewage and surface water cooling and heat source tube clusters Download PDFInfo
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- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
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Abstract
污水及地表水冷热源筒簇在线防污换热装置及方法,它涉及污水及地表水冷热源换热装置及方法。针对浸泡式取水换热器,存在换热效率低、污染物易沉积及旋转滤面防阻管壳式换热器,存在换热面软垢无法在线清除问题。本发明的装置,水源进口和出口与筒簇(14)的源水进入层(26)相通,取热介质入口和出口与取热介质换热层(27)相通,源水进入层(26)内装有通过减速电机(1)、曲柄连接机构(2)及摆杆(15)带动的刷杆(17),筒簇(14)由一组同轴、等长的圆筒相套组成;另一种装置,筒簇(14)由两块钢板叠加卷曲而成。本发明的方法是:进入到取热介质换热层(27)内的取热介质串联流动换热。本发明的装置结构简单、工作可靠、成本低、换热效果好;本发明的方法容易操作、可在线清除软垢。
The invention relates to an online antifouling heat exchange device and method for sewage and surface water cooling and heat sources, and relates to a sewage and surface water cooling and heat source heat exchange device and method. For the immersion water intake heat exchanger, there are problems of low heat transfer efficiency, easy deposition of pollutants and anti-blocking shell-and-tube heat exchangers on the rotating filter surface, and there is a problem that the soft scale on the heat transfer surface cannot be removed online. In the device of the present invention, the inlet and outlet of the water source communicate with the source water entering layer (26) of the tube cluster (14), the inlet and outlet of the heat-taking medium communicate with the heat-exchanging layer (27) of the heat-taking medium, and the source water enters the layer (26) The brush rod (17) driven by the geared motor (1), the crank connection mechanism (2) and the swing rod (15) is installed inside, and the cylinder cluster (14) is composed of a group of coaxial and equal-length cylinders; A device, the cylinder cluster (14) is formed by superimposing and curling two steel plates. The method of the present invention is: the heat-taking medium entering the heat-taking medium heat exchange layer (27) flows and exchanges heat in series. The device of the invention has simple structure, reliable operation, low cost and good heat exchange effect; the method of the invention is easy to operate and can remove soft dirt on-line.
Description
技术领域 technical field
本发明涉及一种污水及地表水冷热源换热装置及方法。The invention relates to a sewage and surface water cooling heat source heat exchange device and method.
背景技术 Background technique
污水(城市污水、工业废水等)与地表水(江河湖海水)具有水量大、分布面广、水温稳定的特点,是一种良好的低位可再生清洁能源。作为热泵冷热源为建筑物供热空调时,其一次能源的综合利用率在1.3以上,节能幅度达45%,按我国2010年预计的污水量测算,可满足20%以上的建筑物冷热源的需求。由于污水与地表水含有一定数量的悬浮物和化合物,利用它的循环方式又是开式的,因此对热泵或换热而言是非清洁的,换热设备易阻塞,且阻塞时间短,另外换热面上的软垢生长速度快、成分复杂、结垢厚,这将严重地影响污水与地表水的流动换热。在换热设备的投资、占地、运行能耗等很多因素受到限制的条件下,阻塞与软垢问题难以解决,并已成为当前的一个主要技术障碍。Sewage (urban sewage, industrial wastewater, etc.) and surface water (rivers, lakes, seawater) have the characteristics of large water volume, wide distribution, and stable water temperature. They are a good low-level renewable clean energy. When used as a heat pump cold and heat source for building heating and air conditioning, the comprehensive utilization rate of its primary energy is above 1.3, and the energy saving rate reaches 45%. source needs. Since sewage and surface water contain a certain amount of suspended solids and compounds, and the circulation method using it is open, it is not clean for heat pump or heat exchange. The heat exchange equipment is easy to block, and the blockage time is short. The soft scale on the hot surface grows fast, has complex composition and thick scale, which will seriously affect the flow and heat exchange between sewage and surface water. Under the conditions of many factors such as heat exchange equipment investment, land occupation, and operating energy consumption being limited, the problem of clogging and soft fouling is difficult to solve, and has become a major technical obstacle at present.
我国近几年开展了这方面的研究工作,并开始了试点应用。目前,试点应用较广泛的是采用浸泡式取水换热器,即将换热器置于污水池中,由于污水流通断面大、水流速小,因此采用此换热器存在操作复杂、设备投资大、占地面积大、换热效率低、污染物容易沉积,需要定期维护的问题,并且只适宜在较小的工程项目上应用;采用旋转滤面防阻管壳式换热器换热,虽然能很好地解决阻塞的问题,但换热面的软垢无法在线清除,需要定期除污,增加系统的投资和维护工作量。In recent years, my country has carried out research work in this area and started pilot applications. At present, the most widely used in pilot projects is to use immersion water intake heat exchanger, that is, to place the heat exchanger in the sewage tank. Due to the large sewage flow section and small water flow rate, the use of this heat exchanger has complicated operation, large equipment investment, and Large area, low heat transfer efficiency, easy deposition of pollutants, and the need for regular maintenance, and it is only suitable for application in small engineering projects; the use of rotating filter surface anti-blocking shell-and-tube heat exchangers for heat exchange, although it can It solves the problem of blockage very well, but the soft scale on the heat exchange surface cannot be removed online, and regular decontamination is required, which increases the investment and maintenance workload of the system.
发明内容 Contents of the invention
本发明的目的是提供一种污水及地表水冷热源筒簇在线防污换热装置及方法,它可解决采用浸泡式取水换热器,存在操作复杂、设备投资大、换热效率低、污染物容易沉积,需要定期维护的问题及采用旋转滤面防阻管壳式换热器,存在换热面的软垢无法在线清除,需要定期除污,增加系统的投资和维护工作量的问题。The purpose of the present invention is to provide an on-line anti-fouling heat exchange device and method for sewage and surface water cooling and heat source cylinder clusters, which can solve the problems of complex operation, large equipment investment, low heat exchange efficiency, and pollutants caused by the use of immersion water intake heat exchangers. It is easy to deposit and needs regular maintenance, and the use of rotating filter surface anti-blocking shell-and-tube heat exchangers has the problem that the soft scale on the heat exchange surface cannot be removed online, and regular decontamination is required, which increases the investment and maintenance workload of the system.
本发明的第一种结构的换热装置,它包括减速电机、曲柄连杆机构、主轴、壳体、左支撑板、右支撑板、轴承座总成、轴套;所述减速电机的输出轴通过曲柄连杆机构与主轴的一端传动连接,主轴的另一端装在壳体内的左支撑板和右支撑板上,所述左支撑板和右支撑板分别与壳体固接,左支撑板与主轴之间及右支撑板与主轴之间分别装有轴承座总成,所述轴套装在两个轴承座总成上且与轴承座总成固接,壳体的左端设有水源进口,壳体的右端设有水源出口,左支撑板与壳体的左端围成的空腔为进水腔,右支撑板与壳体的右端围成的空腔为出水腔,所述进水腔下端的壳体上设有排污口;本发明还包括筒簇、摆杆、滑块、刷杆、第一堵板、第二堵板、第一立板、第三堵板、第四堵板、第二立板、第一取热介质输出管、一组隔板和一组挡板;所述筒簇装在壳体内,筒簇的左端与左支撑板固接,筒簇的右端与右支撑板固接,所述筒簇由一组同轴、等长的圆筒内外相套组成;筒簇的夹层由外至内交替设置为源水进入层和取热介质换热层,所述源水进入层分别与进水腔11和出水腔相通,进水腔内的主轴上和出水腔内的主轴上分别装有相对设置的摆杆,摆杆上沿长度方向对称设置有两个长孔,每个长孔内装有一组滑块,所述每个源水进入层内装有刷杆,刷杆的两端与相对应的滑块连接,所述筒簇的左下端由外至内开有第一长豁口,所述第一长豁口的第一断面通过第一堵板密封,第一长豁口的第二断面通过第二堵板密封,第一堵板的左端和第二堵板的左端分别与左支撑板固接,第一堵板的右端和第二堵板的右端分别与第一立板固接,所述第一堵板上设有与取热介质换热层相通的通孔,第一长豁口内装有与第一长豁口形状相同的一组隔板,所述一组隔板依次与源水进入层的偶数层相对应,一组隔板分别与第一堵板、第二堵板、左支撑板和第一立板固接,第一长豁口下端的壳体上设有取热介质入口;所述筒簇的右下端设有第二长豁口,所述第二长豁口的第三断面通过第三堵板密封,第二长豁口的第四断面通过第四堵板密封,第三堵板的左端和第四堵板的左端分别与第二立板固接,第三堵板的右端和第四堵板的右端分别与右支撑板固接,所述第四堵板上设有与取热介质换热层相通的流通孔,第二长豁口内装有与第二长豁口形状相同的一组挡板,所述一组挡板依次与源水进入层的奇数层相对应,一组挡板分别与第三堵板、第四堵板、第二立板和右支撑板固接,第二长豁口下端的壳体上设有取热介质出口,所述第一取热介质输出管装在一组挡板的通孔内,第一取热介质输出管与所述取热介质出口相通。The heat exchange device of the first structure of the present invention includes a geared motor, a crank linkage, a main shaft, a housing, a left support plate, a right support plate, a bearing seat assembly, and a shaft sleeve; the output shaft of the geared motor It is connected to one end of the main shaft through a crank linkage mechanism, and the other end of the main shaft is installed on the left support plate and the right support plate in the casing, and the left support plate and the right support plate are fixedly connected to the casing respectively, and the left support plate and the right support plate are fixed to the casing respectively. Between the main shaft and between the right support plate and the main shaft are respectively installed bearing seat assemblies, the shaft sleeves are fitted on the two bearing seat assemblies and fixedly connected with the bearing seat assemblies, the left end of the shell is provided with a water source inlet, and the shell The right end of the body is provided with a water source outlet, the cavity surrounded by the left support plate and the left end of the housing is the water inlet cavity, the cavity enclosed by the right support plate and the right end of the housing is the water outlet cavity, and the lower end of the water inlet cavity is The housing is provided with a sewage outlet; the present invention also includes a tube cluster, a swing rod, a slider, a brush rod, a first blocking board, a second blocking board, a first vertical board, a third blocking board, a fourth blocking board, a Two vertical plates, the first heat-taking medium output pipe, a set of partitions and a set of baffles; the tube cluster is installed in the shell, the left end of the tube cluster is fixedly connected with the left support plate, and the right end of the tube cluster is connected with the right support plate Fixed connection, the tube cluster is composed of a group of coaxial, equal-length cylinders with inner and outer sleeves; the interlayers of the tube cluster are alternately set as the source water entry layer and the heat medium heat exchange layer from the outside to the inside, and the source water The inlet layer communicates with the
本发明的第二种结构的换热装置,它包括减速电机、曲柄连杆机构、主轴、壳体、左支撑板、右支撑板、轴承座总成、轴套;所述减速电机的输出轴通过曲柄连杆机构与主轴的一端传动连接,主轴的另一端装在壳体内的左支撑板和右支撑板上,所述左支撑板和右支撑板分别与壳体固接,左支撑板与主轴之间及右支撑板与主轴之间分别装有轴承座总成,所述轴套装在两个轴承座总成上且与轴承座总成固接,壳体的左端设有水源进口,壳体的右端设有水源出口,左支撑板与壳体的左端围成的空腔为进水腔,右支撑板与壳体的右端围成的空腔为出水腔,所述进水腔下端的壳体上设有排污口;本发明还包括筒簇、摆杆、滑块、刷杆、第一端板、第二端板、第五堵板、第六堵板、第三立板、下腔体和第二取热介质输出管;所述筒簇装在壳体内,筒簇的左端与左支撑板固接,筒簇的右端与右支撑板固接,筒簇由两块形状、大小相同的钢板叠加卷曲而成,筒簇的夹层由外至内交替设置为取热介质换热层和源水进入层,所述源水进入层分别与进水腔和出水腔相通,进水腔内的主轴上和出水腔内的主轴上分别装有相对设置的摆杆,摆杆上沿长度方向对称设置有两个长孔,每个长孔内装有一组滑块,所述每个源水进入层内装有刷杆,刷杆的两端与相对应的滑块连接,取热介质换热层的出口端上装有第一端板,取热介质换热层的入口端装有第二端板,所述下腔体装在壳体内且与第二端板固接,第二端板上的取热介质入孔与下腔体侧壁上的径向孔连通,下腔体的下端与壳体下端侧壁上的取热介质入口连接;所述筒簇的右下端由外至内开有第三长豁口,所述第三长豁口的第五断面通过第五堵板密封,第三长豁口的第六断面通过第六堵板密封,第五堵板的左端和第六堵板的左端分别与第三立板固接,第五堵板的右端和第六堵板的右端分别与右支撑板固接,第三长豁口内的第一端板上设有取热介质出孔,所述取热介质出孔通过第二取热介质输出管与取热介质出口连通。The heat exchange device of the second structure of the present invention includes a geared motor, a crank linkage, a main shaft, a housing, a left support plate, a right support plate, a bearing seat assembly, and a shaft sleeve; the output shaft of the geared motor It is connected to one end of the main shaft through a crank linkage mechanism, and the other end of the main shaft is installed on the left support plate and the right support plate in the casing, and the left support plate and the right support plate are fixedly connected to the casing respectively, and the left support plate and the right support plate are fixed to the casing respectively. Between the main shaft and between the right support plate and the main shaft are respectively installed bearing seat assemblies, the shaft sleeves are fitted on the two bearing seat assemblies and fixedly connected with the bearing seat assemblies, the left end of the shell is provided with a water source inlet, and the shell The right end of the body is provided with a water source outlet, the cavity surrounded by the left support plate and the left end of the housing is the water inlet cavity, the cavity enclosed by the right support plate and the right end of the housing is the water outlet cavity, and the lower end of the water inlet cavity is The housing is provided with a sewage outlet; the present invention also includes a tube cluster, a swing rod, a slider, a brush rod, a first end plate, a second end plate, a fifth blocking plate, a sixth blocking plate, a third vertical plate, a lower The cavity and the second heat medium output pipe; the tube cluster is installed in the shell, the left end of the tube cluster is fixedly connected to the left support plate, the right end of the tube cluster is fixedly connected to the right support plate, and the tube cluster is composed of two pieces of shape and size The same steel plates are superimposed and curled. The interlayers of the tube clusters are arranged alternately from the outside to the inside as the heat-taking medium heat exchange layer and the source water inlet layer. The source water inlet layer communicates with the water inlet chamber and the water outlet chamber respectively. The water inlet chamber The main shaft in the inner shaft and the main shaft in the water outlet chamber are respectively equipped with opposite swing rods. Two long holes are symmetrically arranged on the swing rod along the length direction. Each long hole is equipped with a set of sliders. Each of the source water The entry layer is equipped with a brush rod, and the two ends of the brush rod are connected with the corresponding sliders. The outlet end of the heat transfer layer is equipped with a first end plate, and the inlet end of the heat transfer layer is equipped with a second end plate. plate, the lower cavity is installed in the shell and fixedly connected to the second end plate, the heat-taking medium inlet hole on the second end plate communicates with the radial hole on the side wall of the lower cavity, and the lower end of the lower cavity is connected to the The inlet of the heat medium on the side wall of the lower end of the shell is connected; the lower right end of the tube cluster has a third long gap from the outside to the inside, and the fifth section of the third long gap is sealed by the fifth blocking plate, and the third The sixth section of the long gap is sealed by the sixth blocking plate, the left end of the fifth blocking plate and the left end of the sixth blocking plate are fixedly connected with the third vertical plate respectively, and the right end of the fifth blocking plate and the right end of the sixth blocking plate are respectively connected with the The right support plate is fixed, and the first end plate in the third long gap is provided with a heat-taking medium outlet hole, and the heat-taking medium outlet hole communicates with the heat-taking medium outlet through the second heat-taking medium output pipe.
本发明利用第一种结构的换热装置对污水及地表水冷热源进行在线防污换热方法包括以下步骤:a、利用水源水泵从水源处抽取污水或地表水,污水或地表水由水源取水管线进入到在线防污换热装置的筒簇的各源水进入层内,污水或地表水在源水进入层内流动的同时与通过取热水泵抽取并经取热进水管线进入到筒簇的取热介质换热层内串联流动的取热介质换热;b、完成换热的污水或地表水通过水源排水管线输送到水源处形成开式循环,取热介质通过筒簇的取热介质换热层、取热出水管线及热泵机组或热用户之间形成闭式循环回路,附着在所述源水进入层换热面上的较小的悬浮物和化合物所形成的软垢通过设置在源水进入层内的刷杆作间歇或连续的圆弧运动清掉并通过在线防污换热装置的排污口排出。The present invention utilizes the heat exchange device of the first structure to perform on-line anti-fouling heat exchange method for sewage and surface water cooling and heat sources, including the following steps: a. Use a water source water pump to extract sewage or surface water from the water source, and the sewage or surface water is drawn from the water source water pipeline The source water entering the tube cluster of the online anti-fouling heat exchange device enters the layer, and the sewage or surface water flows in the source water into the layer and is pumped by the hot water pump and enters the tube cluster through the heat intake pipeline. The heat extraction medium flows in series in the heat exchange layer for heat exchange; b. The sewage or surface water that has completed the heat exchange is transported to the water source through the water source drainage pipeline to form an open cycle, and the heat extraction medium is exchanged through the heat extraction medium of the tube cluster A closed circulation loop is formed between the heat layer, the heat extraction and outlet pipeline, the heat pump unit or the heat user, and the soft scale formed by the small suspended solids and compounds attached to the heat exchange surface of the source water inlet layer passes through the source water. The water enters the brush bar in the layer and makes intermittent or continuous circular arc movements to clear it and discharge it through the sewage outlet of the online antifouling heat exchange device.
本发明利用第二种结构的换热装置对污水及地表水冷热源进行在线防污换热方法包括以下步骤:a、利用水源水泵从水源处抽取污水或地表水,污水或地表水由水源取水管线进入到在线防污换热装置的筒簇的各源水进入层内,污水或地表水在源水进入层内流动的同时与通过取热水泵抽取并经取热进水管线进入到筒簇的取热介质换热层内串联流动的取热介质换热;b、完成换热的污水或地表水通过水源排水管线输送到水源处形成开式循环,取热介质通过筒簇的取热介质换热层、取热出水管线及热泵机组或热用户之间形成闭式循环回路,附着在所述源水进入层换热面上的较小的悬浮物和化合物所形成的软垢通过设置在源水进入层内的刷杆作间歇或连续的圆弧运动清掉并通过在线防污换热装置的排污口排出。The present invention utilizes the heat exchange device of the second structure to perform on-line anti-fouling heat exchange method for sewage and surface water cooling and heat sources, including the following steps: a. Use a water source water pump to extract sewage or surface water from the water source, and the sewage or surface water is drawn from the water source water pipeline The source water entering the tube cluster of the online anti-fouling heat exchange device enters the layer, and the sewage or surface water flows in the source water into the layer and is pumped by the hot water pump and enters the tube cluster through the heat intake pipeline. The heat extraction medium flows in series in the heat exchange layer for heat exchange; b. The sewage or surface water that has completed the heat exchange is transported to the water source through the water source drainage pipeline to form an open cycle, and the heat extraction medium is exchanged through the heat extraction medium of the tube cluster A closed circulation loop is formed between the heat layer, the heat extraction and outlet pipeline, the heat pump unit or the heat user, and the soft scale formed by the small suspended solids and compounds attached to the heat exchange surface of the source water inlet layer passes through the source water. The water enters the brush bar in the layer and makes intermittent or continuous circular arc movements to clear it and discharge it through the sewage outlet of the online antifouling heat exchange device.
本发明具有以下有益效果:一、本发明采用了介于管壳式及板式结构之间的一种换热结构形式,解决了管壳式传热管多、在线防软垢机械结构复杂的问题,同时利用了板式换热器传热效率高的优点,解决了浸泡式取水换热器和旋转滤面防阻管壳式换热器不能在线防软垢的问题。二、采用一组圆筒相套的筒簇,筒簇的夹层由外至内交替设置为源水进入层和取热介质换热层,污水及地表水进入到源水进入层内,在刷杆的往复清刷作用下,源水进入层内的悬浮物不会挂壁或贴敷,流通端面不会被堵塞,因此具有很强的防阻功能。在筒簇的下端开有第一长豁口和第二长豁口,且在第一长豁口内设置一组隔板,在第二长豁口内设置一组挡板,取热介质由取热介质入口进入到最外层的取热介质换热层内,再经第四堵板上的流通孔进入到次外层的取热介质换热层内,取热介质再从前面的次外层的取热介质换热层所对应的第一堵板上的通孔流出进入下一层的取热介质换热层内,依此类推,取热介质在取热介质换热层内呈串联流动,最后取热介质由最里层的取热介质换热层经第一取热介质输出管和取热介质出口流出。采用上述结构的换热装置,可提高层内流速,增强换热效果。三、采用两块形状、大小相同的钢板叠加卷曲而成的筒簇,可使源水进入层和取热介质换热层分别形成螺旋式串联通道,在提高层内流速和换热效率的同时,还可使筒簇的结构变为简单、易于加工制造。三、刷杆可以是硬性钢轴或柔性钢索,刷杆上可以装有毛刷或柔性材质,刷杆在摆杆的带动下在筒簇内的源水进入层内作间歇或连续的圆弧形运动,不仅能清污除垢,同时还能扰动水流增强换热。四、虽然刷杆在每个源水进入层内设置的数量很少(只设置有两个刷杆),却保证了大换热面积的在线防软除垢,这是现有污水及地表水冷热源换热设备所不具备的,且刷杆易于更换。五、若采用直径为1m、长为3m、间距为20mm的筒簇就有120m2的换热面积,而所要清刷的源水进入层却只有10个;若利用管壳式结构,则至少需要200个以上的清刷部件,因此该装置可大大提高防阻除垢的可靠性。六、由于刷杆的数量少,不仅辅助能耗低,而且还可大大降低在线除垢换热装置的投资成本,此外,本发明的换热装置体积也较壳管式小很多,从而大大减小了占地面积。七、本发明的装置具有结构简单、容易安装、工作可靠、制造成本低、清除软垢效果好的优点,是暖通空调领域中,热泵冷热源为建筑物供热空调使用的理想换热装置。八、本发明的方法具有容易操作、减少或避免了辅助工艺操作与资源的消耗,可从根本上解决这种非清洁水的取水换热问题。The present invention has the following beneficial effects: 1. The present invention adopts a heat exchange structure between the shell-and-tube type and the plate-type structure, which solves the problems of many shell-and-tube heat transfer tubes and complicated online anti-soft scale mechanical structure , At the same time, the advantage of high heat transfer efficiency of the plate heat exchanger is used to solve the problem that the immersion water intake heat exchanger and the rotating filter surface anti-blocking shell-and-tube heat exchanger cannot prevent soft dirt online. 2. A group of cylinders are used to set the tube clusters. The interlayers of the tube clusters are alternately set as the source water inlet layer and the heat extraction medium heat exchange layer from the outside to the inside. The sewage and surface water enter the source water inlet layer. Under the reciprocating cleaning action of the rod, the suspended matter in the source water entering the layer will not hang on the wall or stick, and the flow end will not be blocked, so it has a strong anti-blocking function. There is a first long gap and a second long gap at the lower end of the tube cluster, and a set of partitions is set in the first long gap, a set of baffles is set in the second long gap, and the heat medium is taken from the heat medium inlet. It enters the outermost heat extraction medium heat exchange layer, and then enters the heat extraction medium heat exchange layer of the second outer layer through the flow hole on the fourth blocking plate, and then takes the heat medium from the previous second outer layer The through holes on the first blocking plate corresponding to the heat medium heat exchange layer flow out into the heat extraction medium heat exchange layer of the next layer, and so on, the heat extraction medium flows in series in the heat extraction medium heat exchange layer, and finally The heat-taking medium flows out from the innermost heat-taking medium heat exchange layer through the first heat-taking medium output pipe and the heat-taking medium outlet. The heat exchange device with the above structure can increase the flow velocity in the layer and enhance the heat exchange effect. 3. Using two steel plates with the same shape and size to superimpose and curl the tube cluster, the source water entering layer and the heat-extracting medium heat exchange layer can respectively form spiral series channels, which can improve the flow rate and heat exchange efficiency in the layer at the same time , can also make the structure of the tube cluster simple and easy to process and manufacture. 3. The brush rod can be a rigid steel shaft or a flexible steel cable. The brush rod can be equipped with a brush or a flexible material. Driven by the swing rod, the brush rod makes intermittent or continuous circles when the source water in the tuft enters the layer. The arc movement can not only remove dirt and scale, but also disturb the water flow to enhance heat exchange. 4. Although the number of brush rods in each source water inlet layer is very small (only two brush rods are set), it ensures the online anti-softening and descaling of a large heat exchange area. This is the existing sewage and surface water cooling. It is not available in heat source heat exchange equipment, and the brush rod is easy to replace. 5. If a tube cluster with a diameter of 1m, a length of 3m, and a distance of 20mm is used, there will be a heat exchange area of 120m 2 , but there are only 10 source water entry layers to be cleaned; if a shell-and-tube structure is used, at least More than 200 cleaning parts are needed, so the device can greatly improve the reliability of anti-blocking and descaling. 6. Due to the small number of brush rods, not only the auxiliary energy consumption is low, but also the investment cost of the online descaling heat exchange device can be greatly reduced. In addition, the volume of the heat exchange device of the present invention is also much smaller than that of the shell-and-tube type, thereby greatly reducing Small footprint. 7. The device of the present invention has the advantages of simple structure, easy installation, reliable operation, low manufacturing cost, and good effect of removing soft dirt. It is an ideal heat exchange for heat pump cold and heat sources used for building heating and air conditioning in the field of HVAC device. 8. The method of the present invention is easy to operate, reduces or avoids auxiliary process operations and resource consumption, and can fundamentally solve the problem of water intake and heat exchange of such unclean water.
附图说明 Description of drawings
图1是本发明的整体结构主视图(筒簇14由一组同轴、等长的圆筒内外相套组成),图2是图1的H-H剖面图,图3是图1的A-A剖面图,图4是图1的D-D剖面图,图5是图1的E-E剖面图,图6是图1的G-G剖面图,图7是具体实施方式七、九的原理图,图8是具体实施方式八的原理图,图9是本发明的整体结构主视图(筒簇14由两块形状、大小相同的钢板叠加卷曲而成),图10是图9的B-B剖面图,图11是图9的N-N剖面图,图12是具体实施方式十、十二的原理图,图13是具体实施方式十一的原理图。Fig. 1 is a front view of the overall structure of the present invention (
具体实施方式 Detailed ways
具体实施方式一:结合图1~图6说明本实施方式,本实施方式的换热装置由减速电机1、曲柄连杆机构2、主轴3、壳体4、左支撑板5、右支撑板6、轴承座总成7、轴套8、筒簇14、摆杆15、滑块16、刷杆17、第一堵板18、第二堵板19、第一立板22、第三堵板20、第四堵板21、第二立板23、第一取热介质输出管61、一组隔板24和一组挡板25组成;所述减速电机1的输出轴64通过曲柄连杆机构2与主轴3的一端传动连接,主轴3的另一端装在壳体4内的左支撑板5和右支撑板6上,所述左支撑板5和右支撑板6分别与壳体4固接,左支撑板5与主轴3之间及右支撑板6与主轴3之间分别装有轴承座总成7,所述轴套8装在两个轴承座总成7上且与轴承座总成7固接,壳体4的左端设有水源进口9,壳体4的右端设有水源出口10,左支撑板5与壳体4的左端围成的空腔为进水腔11,右支撑板6与壳体4的右端围成的空腔为出水腔12,所述进水腔11下端的壳体4上设有排污口13;所述筒簇14装在壳体4内,筒簇14的左端与左支撑板5固接,筒簇14的右端与右支撑板6固接,所述筒簇14由一组同轴、等长的圆筒内外相套组成;筒簇14的夹层由外至内交替设置为源水进入层26和取热介质换热层27,所述源水进入层26分别与进水腔11和出水腔12相通,进水腔11内的主轴3上和出水腔12内的主轴3上分别装有相对设置的摆杆15,摆杆15上沿长度方向对称设置有两个长孔28,每个长孔28内装有一组滑块16,所述每个源水进入层26内装有刷杆17,刷杆17的两端与相对应的滑块16连接,所述筒簇14的左下端由外至内开有第一长豁口29,所述第一长豁口29的第一断面通过第一堵板18密封,第一长豁口29的第二断面通过第二堵板19密封,第一堵板18的左端和第二堵板19的左端分别与左支撑板5固接,第一堵板18的右端和第二堵板19的右端分别与第一立板22固接,所述第一堵板18上设有与取热介质换热层27相通的通孔30,第一长豁口29内装有与第一长豁口29形状相同的一组隔板24,所述一组隔板24依次与源水进入层26的偶数层相对应,一组隔板24分别与第一堵板18、第二堵板19、左支撑板5和第一立板22固接,第一长豁口29下端的壳体4上设有取热介质入口31;所述筒簇14的右下端设有第二长豁口32,所述第二长豁口32的第三断面通过第三堵板20密封,第二长豁口32的第四断面通过第四堵板21密封,第三堵板20的左端和第四堵板21的左端分别与第二立板23固接,第三堵板20的右端和第四堵板21的右端分别与右支撑板6固接,所述第四堵板21上设有与取热介质换热层27相通的流通孔33,第二长豁口32内装有与第二长豁口32形状相同的一组挡板25,所述一组挡板25依次与源水进入层26的奇数层相对应,一组挡板25分别与第三堵板20、第四堵板21、第二立板23和右支撑板6固接,第二长豁口32下端的壳体4上设有取热介质出口34,所述第一取热介质输出管61装在一组挡板25的通孔内,第一取热介质输出管61与所述取热介质出口34相通。Specific Embodiment 1: This embodiment is described in conjunction with FIGS. 1 to 6 . The heat exchange device of this embodiment consists of a geared
具体实施方式二:结合图1说明本实施方式,本实施方式的轴承座总成7由轴承35、轴承座36、端盖37和固定垫38组成;所述轴承座36装在主轴3上,轴承座36与主轴3之间装有轴承35,轴承35的里端面与主轴3的台肩端面相靠,轴承35的外端面通过端盖37轴向固定,端盖37与轴承座36连接,轴承座36通过固定垫38与所述轴套8固接。如此设置,结构简单、工作可靠,容易安装。其它组成及连接关系与具体实施方式一相同。Specific embodiment two: This embodiment is described in conjunction with FIG. 1. The bearing
具体实施方式三:结合图1说明本实施方式,本实施方式的壳体4由筒体39、左封头40和右封头41组成;所述筒体39的左端通过所述左支撑板5与左封头40固接,筒体39的右端通过所述右支撑板6与右封头41固接。如此设置,结构简单、容易制造。其它组成及连接关系与具体实施方式一相同。Specific Embodiment Three: This embodiment is described in conjunction with FIG. 1 . The
具体实施方式四:结合图9~图11说明本实施方式,本实施方式的换热装置由减速电机1、曲柄连杆机构2、主轴3、壳体4、左支撑板5、右支撑板6、轴承座总成7、轴套8、筒簇14、摆杆15、滑块16、刷杆17、第一端板42、第二端板43、第五堵板44、第六堵板45、第三立板46、下腔体47和第二取热介质输出管63组成;所述减速电机1的输出轴64通过曲柄连杆机构2与主轴3的一端传动连接,主轴3的另一端装在壳体4内的左支撑板5和右支撑板6上,所述左支撑板5和右支撑板6分别与壳体4固接,左支撑板5与主轴3之间及右支撑板6与主轴3之间分别装有轴承座总成7,所述轴套8装在两个轴承座总成7上且与轴承座总成7固接,壳体4的左端设有水源进口9,壳体4的右端设有水源出口10,左支撑板5与壳体4的左端围成的空腔为进水腔11,右支撑板6与壳体4的右端围成的空腔为出水腔12,所述进水腔11下端的壳体4上设有排污口13;所述筒簇14装在壳体4内,筒簇14的左端与左支撑板5固接,筒簇14的右端与右支撑板6固接,筒簇14由两块形状、大小相同的钢板叠加卷曲而成,筒簇14的夹层由外至内交替设置为取热介质换热层27和源水进入层26,所述源水进入层26分别与进水腔11和出水腔12相通,进水腔11内的主轴3上和出水腔12内的主轴3上分别装有相对设置的摆杆15,摆杆15上沿长度方向对称设置有两个长孔28,每个长孔28内装有一组滑块16,所述每个源水进入层26内装有刷杆17,刷杆17的两端与相对应的滑块16连接,取热介质换热层27的出口端上装有第一端板42,取热介质换热层27的入口端装有第二端板43,所述下腔体47装在壳体4内且与第二端板43固接,第二端板43上的取热介质入孔48与下腔体47侧壁上的径向孔62连通,下腔体47的下端与壳体4下端侧壁上的取热介质入口31连接;所述筒簇14的右下端由外至内开有第三长豁口49,所述第三长豁口49的第五断面通过第五堵板44密封,第三长豁口49的第六断面通过第六堵板45密封,第五堵板44的左端和第六堵板45的左端分别与第三立板46固接,第五堵板44的右端和第六堵板45的右端分别与右支撑板6固接,第三长豁口49内的第一端板42上设有取热介质出孔50,所述取热介质出孔50通过第二取热介质输出管63与取热介质出口34连通。Specific Embodiment 4: This embodiment is described with reference to FIGS. 9 to 11. The heat exchange device of this embodiment consists of a geared
具体实施方式五:结合图9说明本实施方式,本实施方式的轴承座总成7由轴承35、轴承座36、端盖37和固定垫38组成;所述轴承座36装在主轴3上,轴承座36与主轴3之间装有轴承35,轴承35的里端面与主轴3的台肩端面相靠,轴承35的外端面通过端盖37轴向固定,端盖37与轴承座36连接,轴承座36通过固定垫38与所述轴套8固接。如此设置,结构简单、工作可靠,容易安装。其它组成及连接关系与具体实施方式四相同。Embodiment 5: This embodiment is described in conjunction with FIG. 9. The bearing
具体实施方式六:结合图9说明本实施方式,本实施方式的壳体4由筒体39、左封头40和右封头41组成;所述筒体39的左端通过所述左支撑板5与左封头40固接,筒体39的右端通过所述右支撑板6与右封头41固接。如此设置,结构简单、容易制造。其它组成及连接关系与具体实施方式四相同。Embodiment 6: This embodiment is described in conjunction with FIG. 9 . The
具体实施方式七:结合图7说明本实施方式,本实施方式的方法包括以下步骤:a、利用水源水泵51从水源52处抽取污水或地表水,污水或地表水由水源取水管线53进入到具体实施方式一所述的在线防污换热装置的筒簇14的各源水进入层26内,污水或地表水在源水进入层26内流动的同时与通过取热水泵54抽取并经取热进水管线59进入到筒簇14的取热介质换热层27内串联流动的取热介质换热;b、完成换热的污水或地表水通过水源排水管线55输送到水源52处形成开式循环,取热介质通过筒簇14的取热介质换热层27、取热出水管线60及热泵机组56之间形成闭式循环回路,附着在所述源水进入层26换热面上的较小的悬浮物和化合物所形成的软垢通过设置在源水进入层26内的刷杆17作间歇或连续的圆弧运动清掉并通过在线防污换热装置的排污口13排出。可为热泵机组56提供热源。Specific embodiment seven: this embodiment is described in conjunction with Fig. 7, and the method of this embodiment comprises the following steps: a, utilize water
具体实施方式八:结合图8说明本实施方式,本实施方式与具体实施方式七的不同点是:本实施方式的b步骤中,完成换热的污水或地表水通过水源排水管线55输送到水源52处形成开式循环,取热介质通过筒簇14的取热介质换热层27、取热出水管线60及热用户57之间形成闭式循环回路。可为热用户57的供热空调提供热源。Embodiment 8: This embodiment is described in conjunction with FIG. 8 . The difference between this embodiment and
具体实施方式九:结合图7说明本实施方式,本实施方式与具体实施方式七、八的不同点是:本实施方式的a步骤中,在所述水源取水管线53上设置初效过滤装置58,水源水泵51从水源52处抽取的污水或地表水经水源取水管线53输送到初效过滤装置58过滤后,再进入到在线防污换热装置的筒簇14的各源水进入层26内与进入到筒簇14的取热介质换热层27内串联流动的取热介质换热。初效过滤装置58在水源水质较差的情况下设置,初效过滤装置58采用现有的本领域通用的过滤装置即可。Specific embodiment nine: This embodiment is described in conjunction with FIG. 7. The difference between this embodiment and specific embodiments seven and eight is: in step a of this embodiment, an
具体实施方式十:结合图12说明本实施方式,本实施方式的方法包括以下步骤:a、利用水源水泵51从水源52处抽取污水或地表水,污水或地表水由水源取水管线53进入到具体实施方式四所述的在线防污换热装置的筒簇14的各源水进入层26内,污水或地表水在源水进入层26内流动的同时与通过取热水泵54抽取并经取热进水管线59进入到筒簇14的取热介质换热层27内串联流动的取热介质换热;b、完成换热的污水或地表水通过水源排水管线55输送到水源52处形成开式循环,取热介质通过筒簇14的取热介质换热层27、取热出水管线60及热泵机组56之间形成闭式循环回路,附着在所述源水进入层26换热面上的较小的悬浮物和化合物所形成的软垢通过设置在源水进入层26内的刷杆17作间歇或连续的圆弧运动清掉并通过在线防污换热装置的排污口13排出。可为热泵机组56提供热源。Embodiment 10: This embodiment is described in conjunction with FIG. 12. The method of this embodiment includes the following steps: a. Use the water
具体实施方式十一:结合13图说明本实施方式,本实施方式与具体实施方式十的不同点是:本实施方式的b步骤中,完成换热的污水或地表水通过水源排水管线55输送到水源52处形成开式循环,取热介质通过筒簇14的取热介质换热层27、取热出水管线60及热用户57之间形成闭式循环回路。可为热用户57的供热空调提供热源。Embodiment 11: This embodiment is described in conjunction with Figure 13. The difference between this embodiment and
具体实施方式十二:结合图12说明本实施方式,本实施方式与具体实施方式十、十一的不同点是:本实施方式的a步骤中,在所述水源取水管线53上设置初效过滤装置58,水源水泵51从水源52处抽取的污水或地表水经水源取水管线53输送到初效过滤装置58过滤后,再进入到在线防污换热装置的筒簇14的各源水进入层26内与进入到筒簇14的取热介质换热层27内串联流动的取热介质换热。初效过滤装置58在水源水质较差的情况下设置,初效过滤装置58采用现有的本领域通用的过滤装置即可。Embodiment 12: This embodiment is described in conjunction with FIG. 12 . The difference between this embodiment and Embodiments 10 and 11 is that in step a of this embodiment, an initial filter is set on the
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| CN103808177A (en) * | 2013-08-06 | 2014-05-21 | 济南润龙水暖设备有限公司 | Heat recoverer for industrial hot wastewater |
| CN106244173A (en) * | 2016-08-31 | 2016-12-21 | 马庆磊 | Coke oven tedge heat exchanger |
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