CN106566964B - A kind of high tough bimodal distribution Al alloy composite and preparation method thereof - Google Patents
A kind of high tough bimodal distribution Al alloy composite and preparation method thereof Download PDFInfo
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- CN106566964B CN106566964B CN201611007007.1A CN201611007007A CN106566964B CN 106566964 B CN106566964 B CN 106566964B CN 201611007007 A CN201611007007 A CN 201611007007A CN 106566964 B CN106566964 B CN 106566964B
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/16—Alloys based on aluminium with copper as the next major constituent with magnesium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/14—Alloys based on aluminium with copper as the next major constituent with silicon
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Abstract
The invention discloses a kind of high tough bimodal distribution Al alloy composites and preparation method thereof.The component atoms percentage expression formula of aluminium alloy of the present invention are as follows: AlaCubMgcSid, wherein 88≤a≤92,4.2≤b≤6,1.4≤c≤2,2.4≤d≤4, a+b+c+d=100.The method of above-mentioned aluminium alloy is prepared the following steps are included: choosing aluminum-system, according to phase choosing principles, alloying component is adjusted, makes it that aluminium solid solution phase can first be precipitated in process of setting, eutectic reaction then occurs, form ultra-fine eutectic structure.Bimodal distribution Al alloy composite of the invention has excellent in strength and plasticity.
Description
Technical field
The invention belongs to metal-base composites technology, especially a kind of high tough bimodal distribution Al alloy composite
Preparation method.
Background technique
Aluminium alloy density is low, and intensity is relatively high, and near or above high-quality steel, plasticity is good, can be processed into various profiles, has
The excellent performance such as excellent electric conductivity, thermal conductivity and corrosion stability, in Aeronautics and Astronautics, automobile, machine-building, ship and chemistry
It is widely used in industry.But with the development of industrial technology, the mechanical property of aluminium alloy especially tensile strength is required to get over
Come higher.
It is well known that refinement crystal grain is remarkably improved the intensity of metal material, the block nanometer metal developed at present
Intensity is several times or even decades of times of traditional coarse-grain alloy.Therefore, developing a kind of nanocrystalline or ultra-fine grained aluminium alloy is that material is ground
Study carefully the important development direction in field.In addition, the plastic deformation of block nanometer metal material be by height localized shear deformation come
It realizes, the catastrophic brittle fracture without macroscopic view plastic deformation can occur at room temperature.Therefore, how to develop while having super
High-intensitive and superior plasticity nanocrystalline or ultra-fine grained aluminium alloy is an extremely challenging scientific research problem.
Summary of the invention
The purpose of the present invention is to provide a kind of tough bimodal distribution Al alloy composites of novel high-strength.The knot of the aluminium alloy
Structure feature is the solid solution phase of raw micro-meter scale in precipitation as cast condition using nanocrystalline or Ultra-fine Grained eutectic structure as matrix, thus
Realize the good combination of superhigh intensity and superior plasticity.
The technical solution for realizing the aim of the invention is as follows: a kind of high tough bimodal distribution Al alloy composite, described
Alloying component atomic percent expression formula are as follows: AlaCubMgcSid, wherein 88≤a≤92,4.2≤b≤6,1.4≤c≤2,
2.4≤d≤4, a+b+c+d=100.
The invention also discloses the preparation methods of the tough bimodal distribution Al alloy composite of the height, including following step
It is rapid:
Step 1: being matched according to the predetermined ingredient of composite material, alloying component atomic percent expression formula are as follows:
AlaCubMgcSid, wherein 88≤a≤92,4.2≤b≤6,1.4≤c≤2,2.4≤d≤4, a+b+c+d=100.
Step 2: tri- kinds of raw materials of Al, Cu, Si are smelted into uniformly under argon atmosphere using non-consumable arc furnace
Intermediate alloy.
Step 3: above-mentioned intermediate alloy and pure magnesium raw material are put into graphite crucible, used under argon atmosphere
Induction melting, alloy is heated and is melted, and melting is uniform.
Step 4: the uniform alloy solution of melting is cast in copper mold, obtaining, there is the aluminium of tough bimodal distribution structure to close
Metal/composite material profile.Mechanical properties >=600MPa of the Al alloy composite, stretching plastic strain >=8%.
Compared with prior art, the present invention its remarkable advantage: it is tough bimodal that the present invention has developed a kind of novel high-strength for the first time
It is distributed Al alloy composite.The composite material has unique design feature, is with nanocrystalline or Ultra-fine Grained eutectic structure
The solid solution phase of raw micro-meter scale in as cast condition is precipitated, to realize the good combination of superhigh intensity and superior plasticity in matrix.
Detailed description of the invention
Fig. 1 is the flow chart for Al alloy composite of the present invention preparation.
Fig. 2 is the microstructure of the high tough bimodal distribution Al alloy composite of embodiment 2.
Fig. 3 is the room temperature tensile load-deformation curve of the high tough bimodal distribution Al alloy composite of embodiment 1.
Specific embodiment
(1) design of alloy:
The Al-Cu-Mg-Si alloy system with good glass forming ability (GFA) is selected, according to phase choosing principles, two
First alloy phase diagram determines alloying component, obtains required alloy component range, AlaCubMgcSid, wherein 88≤a≤92,4.2≤b
≤ 6,1.4≤c≤2,2.4≤d≤4, a+b+c+d=100.
(2) alloy melting:
The atomic percent between obtained different-alloy element, which is designed, according to (1) ingredient converses mass percent,
Required alloy is configured using high pure metal constituent element.Using non-consumable arc furnace, by Al, Cu, Si under argon atmosphere
Three kinds of raw materials are smelted into uniform intermediate alloy.Above-mentioned intermediate alloy and pure magnesium raw material are put into graphite crucible, in argon gas
Induction melting is used under protective atmosphere, alloy is heated and is melted, and melting is uniform.
(3) material forms:
The uniform alloy solution of melting is cast in copper mold, the aluminium alloy compound material with tough bimodal distribution structure is obtained
Expect profile, shape and size can as needed be designed the inner cavity of copper mold.
(4) structural characterization:
Conjunction using X-ray diffractometer (XRD), optical microscopy (OM) and electronic scanner microscope (SEM) etc. to preparation
Gold carries out Microstructure characterization, and further carries out mechanical property characterization to it, has best comprehensive mechanical property to determine
Alloying component.
The present invention is further explained in the light of specific embodiments.
Embodiment 1
(1) selection of raw material
The present invention prepares the purity such as table 1 of each metal constituent element of master alloy ingot selection, alloying component Al90Cu5.1Mg1.7S
i3.2(atomic percent).
Table 1 prepares the purity (%) that master alloy ingot selects metal constituent element
(2) melting of alloy
Induction melting is used under argon atmosphere, specific procedure is as follows:
A, after the oxide skin that the surface mechanical grinding of raw metal is removed to surface, according to composition proportion first by Al, Cu, Si
Raw material using non-consumable arc furnace melting 2 ~ 3 times, and applies function composite by electromagnetic stirring under argon atmosphere, and it is equal to obtain mixing
Even master alloy button ingot.The electric current used when melting is 300 ~ 350A, and the voltage that electromagnetic agitation uses is 1 ~ 3V.
B, above-mentioned intermediate alloy and pure magnesium raw material are put into graphite crucible, are heated to 750 ~ 800 using induction melting furnace
DEG C, keep the temperature 20 ~ 30 minutes.
(3) material forms
The uniform alloy solution of melting is cast in copper mold, the aluminium alloy compound material with tough bimodal distribution structure is obtained
Expect profile, shape and size can as needed be designed the inner cavity of copper mold.
(4) structure and performance characterization
Fig. 3 is high tough bimodal distribution Al alloy composite room temperature tensile load-deformation curve, experiment condition are as follows: sample
For product gauge length having a size of 3 × 15mm, experimental temperature is room temperature (25 DEG C), and compression strain rate is 2 × 10-4s-1.Mechanical property is surveyed
Test result shows: prepared composite material tensile strength has reached 660MPa, stretching plastic 10%.
Embodiment 2
Using method same as Example 1, alloying component Al88Cu6Mg2Si4, it is prepared for the conjunction of 10mm bimodal distribution aluminium
Metal/composite material, tensile strength have reached 720MPa, and stretching plastic strain has reached 8%.
Fig. 2 is the 10mm diameter Al using the preparation of above-mentioned process conditions88Cu6Mg2Si4The microstructure of alloy can be seen
Out, the structure of the composite material are as follows: the α-Al solid solution phase of micro-meter scale is uniform-distribution on the matrix of ultra-fine eutectic structure.
Embodiment 3
Using method same as Example 1, alloying component Al92Cu4.2Mg1.4Si2.4, it is prepared for 10mm bimodal distribution
Al alloy composite, tensile strength have reached 610MPa, and stretching plastic strain has reached 12%.
Facts proved that using simple casting technique, bimodal distribution Al alloy composite of the invention realize intensity and
The good combination of plasticity.
Claims (6)
1. a kind of high tough bimodal distribution Al alloy composite, it is characterised in that the alloying component atomic percent expression
Formula are as follows: AlaCubMgcSid, wherein 88≤a≤92,4.2≤b≤6,1.4≤c≤2,2.4≤d≤4, a+b+c+d=100.
2. a kind of preparation method of high tough bimodal distribution Al alloy composite, it is characterised in that the following steps are included:
Step 1: being matched according to the predetermined ingredient of composite material, alloying component atomic percent expression formula are as follows:
AlaCubMgcSid, wherein 88≤a≤92,4.2≤b≤6,1.4≤c≤2,2.4≤d≤4, a+b+c+d=100;
Step 2: tri- kinds of raw materials of Al, Cu, Si are smelted into uniform under argon atmosphere using non-consumable arc furnace
Between alloy;
Step 3: above-mentioned intermediate alloy and pure magnesium raw material are put into graphite crucible, using induction under argon atmosphere
Melting, alloy is heated and is melted, and melting is uniform;
Step 4: the uniform alloy solution of melting is cast in copper mold, obtaining has the aluminium alloy of tough bimodal distribution structure multiple
Condensation material profile.
3. the preparation method of Al alloy composite according to claim 2, it is characterised in that: the alloy constituent element it is pure
Degree >=99.5%.
4. the preparation method of Al alloy composite according to claim 3, it is characterised in that: used when second step melting
Electric current be 300 ~ 350A, the voltage that electromagnetic agitation uses is 1 ~ 3V.
5. the preparation method of Al alloy composite according to claim 4, it is characterised in that: third step induction melting
Heating temperature is 750-800 DEG C, keeps the temperature 20-30 minutes.
6. the preparation method of Al alloy composite according to claim 5, it is characterised in that: the aluminium alloy compound material
Mechanical properties >=600MPa of material, stretching plastic strain >=8%.
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