Full automatic car inner decoration production line and production method
Technical field
The present invention relates to a kind of part production line, more particularly to a kind of full automatic car inner decoration production line and producer
Method.
Background technology
In the manufacture field of automotive upholstery, the production line of automotive upholstery is primarily present following defect:
The injection of inside gadget is generally carried out with other process point workshops, so easily causes the wave to resource
Take, and a large amount of manpower and materials are consumed in transportation;
Heater on production line is generally one piece of heating plate, by mechanical blowing, mechanical feeding, this mode of heating
Inefficient, this kind of mode of heating efficiency of heating surface be not high, it is impossible to continuous heating is carried out in whole production line to interior, due to interior
The heating that gadget cannot continue, causes inside gadget immediately to reach processing styling condition, reduces production efficiency;
Physics cutting mode being selected the cutting mode of inside gadget, cutting accuracy is general, and cutting speed is slower, operating efficiency more
It is relatively low, and there is larger potential safety hazard;
Punching press or a kind of mode of punching can only be realized in existing equipment, is needed in the processing for so causing inside gadget in punching
Inside gadget is shifted after the completion of pressure punching, the deformation of inside gadget is easily caused during shifting inside gadget and is damaged;
The application of automotive upholstery is generally manual operation, is slightly become by cover tool making precision and product in painting process
The impact of shape, causes application uneven;
Automotive upholstery is not usually in process of production what is carried out on a production line, causes the waste of resource.
The content of the invention
For defect of the prior art, the present invention provides a kind of full automatic car inner decoration production line and production method,
Injection molding manner on production line, mode of heating, punching press punching, the deficiency of application mode are not only improved, so that described add
Work mode improves production efficiency on a streamline.
The full automatic car inner decoration production line that the present invention is provided, including frame and console;Rolling is provided with the frame
Wheel, is provided with conveyor track in the frame, conveyor track is provided with evenly spaced fixture, in the fixture heater element is provided with;
The frame front is provided with injection platform, and the injection platform is provided with injection controller, and injection controller is provided with dynamic model, described dynamic
Mould is externally provided with cover half;Frame top is sequentially provided with from front to back grabbing device, cutter sweep, decompressor, painting device,
Detection means and packing apparatus;The grabbing device is located at the top of cover half, and the grabbing device is provided with the first manipulator, institute
State the first manipulator and be provided with Manipulator Controller, the Manipulator Controller is connected with console;The laser cutting device
Laser cutter is provided with, the laser cutter upper end is connected with first mechanical arm, the first mechanical arm and console phase
Even, the laser cutting device is arranged right below workbench, and the workbench is arranged in frame;The decompressor top
It is connected with console by punching press controller;The painting device top is connected with second mechanical arm, under the second mechanical arm
Side is provided with coating machine, and painting cartridge controller is provided with above second mechanical arm, and the painting cartridge controller is connected with console;The inspection
Survey device and be provided with camera, the camera side is provided with marking appliance, and the marking appliance top is connected with image analyzer, institute
State image analyzer to be connected with console;The packing apparatus is provided with color discriminator and the second manipulator, second machine
Tool is just provided be connected packing controller with color discriminator on hand, and the packing controller is connected with console.
Further, the bottom of the frame is provided with driving means, and the driving means include motor and roller driving machine
Structure.
Further, the heater element is automatic temperature-controlled far-infrared heating element.
Further, the table core is vertically provided with turntable hydraulic cylinder, and the turntable hydraulic cylinder top is provided with
Turntable, the turntable can liftably be installed on the table by turntable hydraulic cylinder, be provided with described inside turntable
Roller, turntable is provided with conveyor track.
Further, the decompressor includes second hydraulic cylinder, and head rack is fixed with the head rack and adds
Thermal, the heater is provided with head.
Further, the marking appliance can at least two kinds of colors of mark.
Further, the rear end of the frame is provided with two outlets, for sending qualified inside gadget and unqualified interior respectively
Gadget.
Present invention also offers a kind of production method of full automatic car inside gadget, comprises the following steps:
(1) supervisory control desk is opened, starts injection moulding apparatus, grabbing device, cutter sweep, decompressor, painting device, detection
Device and packing apparatus;
(2) injection controller control dynamic model, dynamic model coordinates to interior to carry out injection mo(u)lding with cover half;
(3) inside gadget after injection mo(u)lding is positioned on conveyor track by the first manipulator, and inside gadget is moved on conveyor track
Under being transported to laser cutting device, the turntable hydraulic cylinder of the table core under laser cutting device is protruded upward, turntable
Rise, the inside gadget on turntable is rotated by turntable, the leftover pieces that laser cutter excision inside gadget can be facilitated unnecessary,
After the completion of inside gadget cutting, turntable hydraulic cylinder shrinks straight down, and turntable drops to initial position, rotation countertop and work
Flush as countertop, roller driving mechanism is rotated the restarting of the roller in platform;
(4) inside gadget after cutting is delivered under decompressor by conveyor track, and punching press controller control decompressor is rushed
Pressure;
(5) inside gadget after cutting is delivered under painting device by conveyor track, applies cartridge controller control coating machine to interior
Application;
(6) inside gadget after application is delivered under detection means by conveyor track, and inside gadget data are transferred to image by camera
Analyzer, image analyzer to interior is analyzed, and is marked by marking appliance to interior, qualified inside gadget with it is not qualified
Inside gadget marks respectively different colours;
(7) inside gadget after detecting is delivered under packing apparatus via conveyor track, the mark on color discriminator to interior
Color is identified, and the information Jing packing controller after identification feeds back to console, and console distinguishes qualified inside gadget control
Packing controller drives the second manipulator to pack qualified inside gadget;
(8) qualified inside gadget is sent from the side of conveyor track rear end, opposite side of the not qualified inside gadget from conveyor track rear end
Send, automotive upholstery production is completed.
Beneficial effects of the present invention are:1st, injection, cutting, punching press, application and detection are put into a production line by the present invention
On, considerably increase the service efficiency in workshop, it is to avoid the waste of work-yard, use manpower and material resources sparingly, for the examination of inside gadget
System production or the small lot batch manufacture of Multiple Type are especially suitable for;2nd, the fixture on conveyor track of the present invention is provided with automatic temperature-controlled far infrared
Heater element, preferably to interior can be preheated, convenient cutting, the carrying out of punching press and application, it is ensured that just production
Inside gadget can also continue the preheated one-section time after the completion of application, preferably be molded to improve product after machining inside gadget
Quality;3rd, present invention uses detector can effectively be recognized to the inside gadget of machine-shaping, and using marking appliance pair
Inside gadget marker color, by marking different colors, rapidly can distinguish the defect ware in product.
Description of the drawings
In order to be illustrated more clearly that the specific embodiment of the invention or technical scheme of the prior art, below will be to concrete
The accompanying drawing to be used needed for embodiment or description of the prior art is briefly described.In all of the figs, similar element
Or part is typically identified by similar reference.In accompanying drawing, each element or part might not draw according to actual ratio.
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the top view of the conveyor track rear end of the present invention;
Fig. 3 is the processing method flow chart of the present invention.
In accompanying drawing, 1 represents console;2 represent injection controller;3 represent injection platform;4 represent Manipulator Controller;5 tables
Show the first manipulator;6 represent cover half;7 represent dynamic model;8 represent first hydraulic cylinder;9 represent first mechanical arm;10 expression laser are cut
Cutter;11 represent turntable;12 represent turntable hydraulic cylinder;13 represent workbench;14 represent second hydraulic cylinder;15 represent punching press
Controller;16 represent head rack;17 represent heater;18 represent head;19 represent painting cartridge controller;20 represent the second machine
Tool arm;21 represent coating machine;22 represent image analyzer;23 represent camera;24 represent marking appliance;25 represent packing control
Device;26 represent color discriminator;27 represent the second manipulator;28 represent inside gadget;29 represent conveyor track;30 represent automatic temperature-controlled
Far-infrared heating element;31 represent roller driving mechanism;32 represent frame;33 represent fixture;34 represent motor;281 represent conjunction
Lattice inside gadget;282 represent not qualified inside gadget.
Specific embodiment
The embodiment of technical solution of the present invention is described in detail below in conjunction with accompanying drawing.Following examples are only used for
Technical scheme is clearly illustrated, therefore is only used as example, and the protection model of the present invention can not be limited with this
Enclose.
By shown in Fig. 1 and Fig. 3, the invention provides a kind of full automatic car inner decoration production line and production method, including
Frame 32 and console 1;Roller is provided with the frame 32, the conveyor track 29 of intermittent movement is provided with the frame 32,
Conveyor track 29 is provided with evenly spaced fixture 33, the fixture 33 and is provided with automatic temperature-controlled far-infrared heating element 30;It is described
The bottom of frame 32 is provided with driving means, and the driving means include motor 34 and roller driving mechanism 31, roller driving mechanism
31 drive the intermittent movement of conveyor track 29 by roller.The front of the frame 32 is provided with injection platform 3, and the injection platform 3 is provided with
Injection controller 2, injection controller 2 is provided with dynamic model 7, and the dynamic model 7 is externally provided with cover half 6;The top of the frame 32 is from going to
After be sequentially provided with grabbing device, cutter sweep, decompressor, painting device, detection means and packing apparatus;The grabbing device
The top of cover half 6 is located at, the grabbing device is provided with the first manipulator 5, and first manipulator 5 is provided with manipulator control
Device 4, the Manipulator Controller 4 is connected with console 1;The laser cutting device is provided with laser cutter 10, described to swash
The upper end of light cutter 10 is connected with first mechanical arm 9, and the first mechanical arm 9 is connected with console 1, the laser cutting device
Be arranged right below workbench 13, the workbench 13 is arranged in frame 32, and the center vertical of workbench 13 is provided with turntable liquid
Cylinder pressure 12, the top of the turntable hydraulic cylinder 12 is provided with turntable 11, and the turntable 11 can by turntable hydraulic cylinder 12
It is arranged on workbench 13 up and down, the roller is provided with inside turntable 11, turntable 11 is provided with conveyor track 29;The punching
Pressure device top is connected by punching press controller 14 with console 1, and the decompressor includes second hydraulic cylinder 15 and head
Frame 16, the head rack 16 is provided with heater 17, and the heater 17 is provided with head 18;On the painting device
Side is connected with second mechanical arm 20, and the lower section of the second mechanical arm 20 is provided with coating machine 21, and the top of second mechanical arm 20 is provided with
Cartridge controller 19 is applied, the painting cartridge controller 19 is connected with console 1;The detection means is provided with camera 23, described to take the photograph
As 23 side is provided with the marking appliance 24 of energy two kinds of colors of mark, the top of the marking appliance 24 is connected with image analyzer 22, institute
State image analyzer 22 to be connected with console 1;The packing apparatus is provided with the manipulator 27 of color discriminator 26 and second, described
The top of second manipulator 27 is provided with and be connected packing controller 25 with color discriminator 26, controller 25 and the console of packing
1 is connected.
Fig. 2 is the car carpeting production and processing method flow chart of the embodiment of the present invention, as shown in Fig. 2 processing method master
Comprise the following steps:
Execution step S101, opens supervisory control desk 1, starts injection moulding apparatus, and grabbing device, cutter sweep, decompressor is applied
Assembling device, detection means and packing apparatus;
Execution step S102, the control dynamic model 7 of injection controller 2, dynamic model 7 coordinates to interior 28 to be molded with cover half 6
Shaping;
Execution step S103, the inside gadget 28 after injection mo(u)lding is positioned on conveyor track 29 by the first manipulator 5, inside gadget
28 on conveyor track 29 movement be transported under laser cutting device, the turntable liquid at the center of workbench 13 under laser cutting device
Cylinder pressure 12 is protruded upward, and turntable 11 rises, and the inside gadget 28 on turntable 22 is rotated by turntable 11, can facilitate laser
The unnecessary leftover pieces of the excision inside gadget 28 of cutter 10, after the completion of inside gadget 28 cuts, turntable hydraulic cylinder 12 is received straight down
Contracting, turntable 11 drops to initial position, and the top surface of turntable 11 is flushed with the top surface of workbench 13, and roller driving mechanism 31 drives rotation
Roller restarting in turntable 11;
Execution step S104, the inside gadget 28 after cutting is delivered under decompressor by conveyor track 29, and punching press controller 14 is controlled
Decompressor processed carries out punching press;
Execution step S105, the inside gadget 28 after cutting is delivered under painting device by conveyor track 29, is applied cartridge controller 19 and is controlled
Painting device to interior 28 processed application;
Execution step S106, the inside gadget 28 after application is delivered under detection means by conveyor track 29, and camera 23 is by interior trim
The data of part 28 are transferred to image analyzer 22, and the to interior 28 of image analyzer 22 is analyzed, by the to interior of marking appliance 24
28 are marked, and qualified inside gadget 281 marks respectively different colours with not qualified inside gadget 281;
Execution step S107, the inside gadget 28 after detection is delivered under packing apparatus via conveyor track 29, color discriminator 26
Marker color on to interior 28 is identified, and the information Jing packing controller 25 after identification feeds back to console 1, console
1 distinguishes the control packing controller 25 of qualified inside gadget 281 drives the second manipulator 27 to pack qualified inside gadget 281;
Execution step S107, qualified inside gadget 281 is sent from the side of the rear end of conveyor track 29, and not qualified inside gadget is from 282
The opposite side of the rear end of conveyor track 29 is sent, and the production of automotive upholstery 28 is completed.
Automatic temperature-controlled far-infrared heating element 30 is provided with fixture 33 in the present invention, preferably to interior 28 can be carried out
The carrying out of preheating, convenient cutting, punching press and application, also ensure that the firm inside gadget 28 for producing also can continue after the completion of application pre-
Hot a period of time, inside gadget 28 is set preferably to be molded after machining, fixture 33 on a production line arrange by uniform intervals, by right
The input of console 1 is programmed, and control conveyor track 29 batch (-type) in frame 32 is advanced, and fixture 33 is immediately below each station
Stopping equal time carries out the processing of the station, when the time of staying of programming is reached, fixture 33 on conveyor track 29 by
Conveyor track 29 is transported to next station from a upper station, can improve the production efficiency of inside gadget 28, also determines interior trim
Carry out while 28 all process steps of part, it is ensured that the order of production.
Finally it should be noted that:Various embodiments above only to illustrate technical scheme, rather than a limitation;To the greatest extent
Pipe has been described in detail with reference to foregoing embodiments to the present invention, it will be understood by those within the art that:Its according to
So the technical scheme described in foregoing embodiments can be modified, either which part or all technical characteristic are entered
Row equivalent;And these modifications or replacement, do not make the essence disengaging various embodiments of the present invention technology of appropriate technical solution
The scope of scheme, it all should cover in the middle of the claim of the present invention and the scope of specification.