CN106564109A

CN106564109A - Novel processing method for bamboo products

Info

Publication number: CN106564109A
Application number: CN201611000180.9A
Authority: CN
Inventors: 覃健林
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-09-02
Filing date: 2016-11-14
Publication date: 2017-04-19

Abstract

The invention discloses a novel processing method for bamboo products. The method includes the steps that raw and fresh stripes are subjected to antitarnish antioxidant treatment at first, and then the antitarnish stripes are planed and shaped. By the adoption of the novel processing method, the number of production processes is decreased to 8 from 15 currently, the production cycle is shortened by more than 45%, and the plant site is saved by more than 20%; and moreover, the product percent of pass is increased by more than 95%, and the antitarnish hidden danger of chopstick blank finished products, semi-finished products and clinker stripes due to blocking of the processing flow is eliminated.

Description

A kind of new processing method of bamboo product

Technical field

The invention belongs to bamboo processing technical field, and in particular to a kind of new processing method of bamboo product.

Background technology

At present, known bamboo cane, bamboo silk, tableware processing after raw material wool tops elder generation's planing operation or product using recarbonizing Processing method, its work flow is as follows：

--- --- --- --- carbonization --- unloads basket --- restocking --- baking to dress basket to wool top to fresh round bamboo for force plane molding It is dry that --- --- --- dress basket --- is carbonized back for second swollen and --- unloads basket --- restocking --- for health preserving (more than 15 days) to unload frame Secondary drying --- unload frame warehouse entry.

In the above-mentioned course of processing, because bamboo wood is rich in active substance composition, once by its protective layer its bamboo green grass or young crops, Concretio silicea Bambusae seu schizostachyi, Bamboo knot processing is pruned, just inevitable generally to there is following many defects for being difficult to overcome：

One is to be highly prone to the impact oxidation of the environment such as air, sunlight, temperature and change colour (by the original beautiful color and luster of bamboo Gradually it is oxidized to the color and luster such as rubescent, obfuscation, rubescent, jaundice, nigrescence) have a strong impact on product quality.

Two is that bamboo wood in flow process is existing more because the significantly depth planing from before circle bamboo to carbonization and work flow are very long Different degrees of is rotten, especially during spring Mo to summer more very, if it is prominent meet have a power failure, cut off the water, the event of boiler failure, process equipment The reasons such as barrier cause work flow to block, and discoloration is more serious, produce substantial amounts of black section, interior charcoal, obfuscation, nigrescences, aberration greatly, bend Deformation；

Three is to cause " fine day dare not be produced more, and the rainy day there is not bamboo cane to process ", sees that the backwardness that weather is had a meal passively produces situation；

Four is transport when fresh bamboo wood can not be long, storage, causes to process and is carbonized, it is difficult to the radius centered on processing factory The batch production of effectively being guaranteed both quality and quantity of mao bamboo woods in 200 kilometers is processed in order on a large scale；

Five is that irregular wool top is significantly planed into into the superimposed piece of neatly tying up of regular bamboo cane that cross section is square type (for anti-bamboo Bar it is twisted it is must) after cause the side large quantity of moisture evaporation of bamboo cane two and cause moisture content uneven, or one end is thick another after fining away Little tapered or gradient shape the chopsticks base of end point, volume difference in size is big, causes carbonisation to produce product colour seriously uneven And shrink serious, directly can not make polish by warehouse entry after drying；

Six is bamboo cane health preserving must to be carried out into second carbonization for 20 days or so to make bulk time swollen recovery；Seven is must to carry out Secondary drying；Eight is that second carbonization significantly destroys the original density of bamboo wood, hardness, firmness, increased more than 40% Aberration (reaching 6-12 color) quality problems；Nine is to keep wool top fresh and reducing discoloration, it is necessary to the bamboo machine that is multiplied brokenly, thick Planer and wire drawing machine, the technology eldest child for cutting base machine, sharpener and the industry general character such as Factory Building place and direct labor and haulage vehicle Difficult problem.

For this reason, it may be necessary to existing bamboo cane, bamboo silk, the process modifications of tableware.

The content of the invention

Propose in solve the problems, such as background technology, the technical solution used in the present invention is：

A kind of new processing method of bamboo product, is broken into wool top, force plane and wire drawing, cuts base, fines away into existing raw bamboo Type, carbonization, drying procedure of processing are different, but first fresh wool top are carried out after Anti- tarnishing anti-oxidant treatment, then by Anti- tarnishing hair Bar is planed or Wire Drawing molding bamboo cane, bamboo silk, tableware, drying, and concrete steps include：

(1), raw bamboo is broken into into wool top；

(2), wool top is filled after basket, anti-oxidant treatment is carried out；

(3), planing molding；

(4), restocking drying；

(5) frame warehouse entry, is unloaded.

Above-mentioned wool top be by circle bamboo be broken into bamboo cane or setting product specification it is corresponding and maintain it is convex save bar ecosystem Irregular bamboo cane or by it is convex section bar strike off after regular or irregular Pericarpium Citri Reticulatae Viride bamboo cane.

Above-mentioned anti-oxidant treatment is to obtain the physical treatment or chemical treatment that prevent fresh bamboo wood oxidation stain purpose, physics Bian steaming and decoctings or carbonization during process, Bian liquid infiltrations (bubble) or gas are smoked vexed (naughty) during chemical treatment.

Above-mentioned bamboo product can be bamboo cane, bamboo silk, bamboo chopsticks base, toothpick (product such as barbeque skewer, cotton swab, fragrant bone silk), bamboo Matter slice (meal spoon) etc..

When bamboo cane is processed as, the planing molding described in step (3) is to be dug irregular Anti- tarnishing wool top using rough planing machine Cross section is whittled into for rectangle rule bamboo cane.

Be processed as bamboo chopsticks base when, the planing molding described in step (3) be using bamboo cane wire drawing machine and increase cut a base, cut Sharp two procedures, by bamboo cane wire drawing planer by the irregular wool top of Anti- tarnishing draw wire Jing cut base machine by long bamboo filament by chopsticks advise Lattice length is blocked, and then the rear for blocking bamboo silk is fined away into the thick other end in one end by Jing sharpeners by chopsticks product specification Little tapered or gradient shape the chopsticks base of point.

Compared with prior art, beneficial effects of the present invention：

Obtained bamboo cane, bamboo silk, tableware of the invention, flintiness can improve more than 40%, and product colour is uniform, and aberration is few Only 2-3；Bamboo wood texture is salubrious, color and luster is glossy exempts from the japanning that oils.

The present invention reduces production process to 8 roads by existing 15 road, and the production cycle shortens more than 45%, saves Factory Building field Ground more than 20%, without the need for production capacity of increasing input more than 30% can be improved, and product quality lifts 2 shelves levels；Product qualification rate reaching More than 95%, eliminate and cause the discoloration of bamboo cane, bamboo silk, tableware finished product, semi-finished product, antioxidation wool top hidden because work flow blocks Suffer from, improve production management efficiency.

Specific embodiment

For ease of understanding the present invention, it is as follows that the present invention enumerates embodiment.Those skilled in the art are it will be clearly understood that the enforcement Example is used only for help and understands the present invention, is not construed as the concrete restriction to the present invention.

As no specific instructions, various raw materials of the invention can be by being commercially available；Or according to the routine side of this area Method is prepared.Unless otherwise defined or described herein, all specialties used herein are ripe with art technology with scientific words Practice same meaning familiar to the person of entering institute.In addition any similar to described content or impartial method and material all can be applicable to this In inventive method.Unless otherwise indicated, all specialties used herein and scientific words and those skilled in the art Same meaning familiar to institute.

Embodiment 1

A kind of processing method of bamboo cane, concrete work flow is as follows：

Wool top --- is filled basket --- entering digester or impregnating bath or chimney kiln carries out anti-oxidant treatment --- to unload by wool top Bamboo cane is loaded onto drying by basket --- irregular Anti- tarnishing wool top is planed into cross section for rectangle rule bamboo cane by rough planing machine --- Dry bamboo cane is unloaded frame warehouse entry by frame --- entering drying room to be dried ---

Above-mentioned wool top is to be broken into corresponding with bamboo cane or setting product specification and maintain convex by hitting bamboo machine by circle bamboo Section bar and bamboo strip be convex globoidal, yellow bamboo face for the irregular ecosystem Phyllostachys pubescens Mazei ex H.de Lebaie bar of cancave cambered surface or by bamboo cane rough planing machine by convex section Bar strike off after regular or irregular Pericarpium Citri Reticulatae Viride Phyllostachys pubescens Mazei ex H.de Lebaie bar.

Above-mentioned anti-oxidation treatment method can Bian take steaming and decocting or carbonization commonly used in the art, also can Bian it is normal with this area The liquid infiltration (bubble) or gas that rule use is smoked vexed (naughty).

Embodiment 2

A kind of processing method of bamboo chopsticks base, compared with the bamboo cane processing method of embodiment 1, difference is processing method：By Bamboo cane rough planing machine is changed to bamboo cane wire drawing machine and increased cut base, a sharpening two procedures, by bamboo cane wire drawing planer by Anti- tarnishing Irregular wool top draw wire Jing cut base machine long bamboo filament is blocked by chopsticks scale lengths, then Jing sharpeners will block the tail of bamboo silk Section is fined away into little tapered or gradient shape the chopsticks base of the thick other end point in one end and is commonly called as chopsticks base by chopsticks product specification, is had Body work flow is as follows：

--- --- anti-oxidant treatment --- unloading basket --- wire drawing machine draws the planing of irregular Anti- tarnishing wool top to dress basket to wool top Into regular bamboo silk, --- a section base machine wire drawing bar is blocked --- the billet rear for cutting down is fined away into chopsticks base by sharpener --- and loaded onto Dry chopsticks base is unloaded frame warehouse entry by stoving rack --- entering drying room to be dried ---.

Embodiment 3

A kind of bamboo cane of the processing method of toothpick (product such as barbeque skewer, cotton swab, fragrant bone silk), processing method and embodiment 1 Processing method is compared, and difference is：Bamboo cane wire drawing machine is changed to by bamboo cane rough planing machine, concrete work flow is as follows：

Wool top --- --- --- --- --- unload frame and do dress basket for wire drawing to unload basket for anti-oxidant treatment by restocking --- drying --- Bamboo silk warehouse entry.

Embodiment 4

A kind of processing method of bamboo matter slice (meal spoon), processing method is distinguished compared with the bamboo cane processing method of embodiment 1 It is：Bamboo shovel (spoon) forming machine is changed to by rough planing machine, concrete work flow is as follows：

--- --- anti-oxidant treatment --- unloading basket --- bamboo shovel (spoon) molding power blader scrapes out bamboo shovel to dress basket to wool top (spoon) --- frame warehouse entry is unloaded in restocking --- drying ---.

Claims

1. a kind of new processing method of bamboo product, described method first carries out carrying out molding again after anti-oxidant treatment adding to wool top Work, it is characterised in that comprise the steps：

(1), raw bamboo is broken into into wool top；

(2), wool top is filled after basket, anti-oxidant treatment is carried out；

(3), planing molding；

(4), restocking drying；

(5) frame warehouse entry, is unloaded.

2. the new processing method of a kind of bamboo product as claimed in claim 1, it is characterised in that：Wool top described in step (1) Be by circle bamboo be broken into bamboo cane or setting product specification it is corresponding and maintain it is convex save bar ecosystem irregular bamboo cane or will be convex Save the regular or irregular Pericarpium Citri Reticulatae Viride bamboo cane after bar strikes off.

3. the new processing method of a kind of bamboo product as claimed in claim 1, it is characterised in that：Antioxygen described in step (2) Change is processed as the physical treatment of steaming and decocting or carbonization or liquid infiltration (bubble) or gas smokes the chemical treatment of vexed (naughty).

4. the new processing method of a kind of bamboo product as claimed in claim 1, it is characterised in that：Described bamboo product is bamboo cane When, the planing molding described in step (3) is that irregular Anti- tarnishing wool top is planed into into cross section for rectangle rule using rough planing machine Bamboo cane.

5. the new processing method of a kind of bamboo product as claimed in claim 1, it is characterised in that：Described bamboo product is bamboo chopsticks During base, the planing molding described in step (3) is to use bamboo cane wire drawing machine and increase to cut base, sharpening two procedures, is drawn by bamboo cane Silk planer by the irregular wool top of Anti- tarnishing draw wire Jing cut base machine long bamboo filament is blocked by chopsticks scale lengths, then Jing fine away It is little tapered or gradient shape that the rear for blocking bamboo silk is fined away into the thick other end point in one end by machine by chopsticks product specification Chopsticks base.