CN106426491A

CN106426491A - Processing method for bamboo chopstick blanks by carbonizing and then sharpening

Info

Publication number: CN106426491A
Application number: CN201610990191.XA
Authority: CN
Inventors: 覃健林
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-09-02
Filing date: 2016-11-10
Publication date: 2017-02-22

Abstract

The invention discloses a processing method for bamboo chopstick blanks by carbonizing and then sharpening. The method comprises the following steps of: performing carbonizing modifying fixation on a fresh raw strip, and then drawing the prepared raw strip, cutting into blanks and sharpening into the bamboo chopstick blanks. According to the method disclosed by the invention, 17 production processes at present are reduced to 10, the production period is reduced by above 40%, the plant area is saved for above 20%, the yield of the products is increased to above 95% and the discoloring hidden danger of the end products, semi-finished products and prepared raw strip of the bamboo chopstick blanks resulted from the blocked processing flow is eliminated.

Description

The bamboo chopsticks base processing method that a kind of first carbonization is fined away again

Technical field

The invention belongs to bamboo processing technical field is and in particular to a kind of fine away again to first carbonization bamboo chopsticks base processing side Method, method is applied to the processing of the bamboo products such as bamboo cane, bamboo tooth pick, bamboo cotton swab, bamboo let, bamboo pin, bamboo silk.

Background technology

At present, the processing of known bamboo chopsticks base (bamboo cane, bamboo let, bamboo silk) is all first fined away the processing recarbonizing using raw material wool top Method, its work flow is as follows：

Fresh round bamboo wool top wire drawing cuts base sharpening dress basket carbonizing and modifying fixation Unload the added drying of basket unload frame health preserving (more than 15 days) dress second carbonization of basket return swollen Unload added second drying of basket and unload frame warehouse entry

In the above-mentioned course of processing, due to bamboo wood be rich in active substance composition, once by its protective layer be bamboo green grass or young crops, Concretio silicea Bambusae seu schizostachyi, Bamboo knot processing planing is gone, and just inevitable have following many defects being difficult to overcome at large：One be highly prone to air, The impact of the environment such as sunlight, temperature to and variable color (by the original beautiful color and luster of bamboo be gradually oxidized to rubescent, obfuscation, rubescent, send out The color and lusters such as yellow, nigrescence) have a strong impact on product quality.

Two be more because from circle bamboo to carbonization before significantly depth planing and work flow very long, the bamboo wood in flow process exists Different degrees of is rotten, especially during spring Mo to summer more very, if prominent meet have a power failure, cut off the water, the event of boiler failure, process equipment The reasons such as barrier lead to work flow to block, and variable color is more serious, produce substantial amounts of black section, interior charcoal, obfuscation, nigrescences, aberration greatly, bend Deformation；

Three is that led to " fine day dare not produce more, and the rainy day there is not bamboo cane to process ", sees that the backwardness that weather is had a meal passively produces situation；

Four is to transport when fresh bamboo wood can not be long, deposit, and leads to the instant carbonization of instant processing, is difficult to centered on processing factory The batch production of effectively being guaranteed both quality and quantity of mao bamboo woods in 200 kilometers of radius is processed on a large scale in order；

Five be fine away after thick other end point in one end is little tapered or the chopsticks base of gradient shape, volume difference in size is big, moisture Evaporation leads to moisture content extremely uneven, and product colour is seriously uneven and contraction is serious, after drying not to lead to carbonisation to produce Directly polish can be made by warehouse entry；

Six is chopsticks base health preserving must to be carried out second carbonization for 20 days about to make bulk time swollen recovery；Seven is to carry out Secondary drying；Eight is that second carbonization significantly destroys the original density of bamboo wood, hardness, firmness, increased more than 40% Aberration (reaching 6-12 color) quality problems；Nine is to keep wool top fresh and reducing variable color it is necessary to the bamboo machine that is multiplied brokenly, draw Silk machine, the technology eldest child of section base machine, sharpener or planer and the industry general character such as Factory Building place and direct labor and haulage vehicle Difficult problem.

For this reason, it may be necessary to the processing method of existing bamboo chopsticks base (bamboo cane, bamboo tooth pick, bamboo cotton swab, bamboo let, bamboo pin, bamboo silk) changes Enter.

Content of the invention

For solving the problems, such as to propose in background technology, the technical solution used in the present invention is：

The bamboo chopsticks base processing method that a kind of first carbonization is fined away again, is broken into wool top, wire drawing, cuts base, sharpening with existing raw bamboo Molding, carbonization, drying procedure of processing are different, but first carry out fresh wool top after carbonizing and modifying fixation, then grog wool top is drawn Silk, section base, sharpening, the new departure dried, concrete work flow is as follows：

Basket wire drawing is unloaded in wool top dress basket carbonization, and to cut base sharpening molding added Frame warehouse entry is unloaded in drying.

Above-mentioned wool top, preferably by circle bamboo be broken into corresponding with chopsticks base specification maintain convex section bar ecosystem irregular Phyllostachys pubescens Mazei ex H.de Lebaie bar or by convex section bar strike off after regular or irregular Pericarpium Citri Reticulatae Viride Phyllostachys pubescens Mazei ex H.de Lebaie bar.

Above-mentioned carbonization is decocting in water carbonization or steam carbonization or dry distilling carbonization.

Above-mentioned modified fixation is according to market product demand, is changed by physical or chemical treatment or optimizes or carry Rise or strengthening or improvement raising or the increase original physical property of bamboo wood or index and color and luster.

When processing bamboo cane product, the wire drawing in above-mentioned procedure of processing can be reduced, cut base two procedures, and it is thick to pass through bamboo cane Planer carries out the regular bamboo cane that the fixed thick cross section by grog wool top planing gained of fixed width is rectangle, is commonly called as force plane bar and is also known as water Bar.

When processing toothpick silk or bamboo pin, bamboo let, cotton swab bar, barbeque skewer product, cutting in above-mentioned procedure of processing can be reduced Base, sharpening two procedures, and grog wool top wire drawing is become by toothpick silk or bamboo pin silk, bamboo let silk, cotton swab silk by bamboo cane wire drawing machine Or be circular or rectangle or polygonal bamboo silk by the plane cross section of gained of set product specification.

Compared with prior art, beneficial effects of the present invention：

The bamboo chopsticks base that the present invention is obtained, flintiness can improve more than 40%, and product colour is uniformly, and aberration only has 2-3 less Individual；Bamboo wood texture is salubrious, color and luster is glossy exempts from the japanning that oils.

Production process is reduced to 10 roads by the present invention by existing 17 roads, and the production cycle shortens more than 40%, saves Factory Building Place more than 20%, production capacity of need not increasing input can improve more than 30%, and product quality lifts 2 shelves levels；Product qualification rate reaching More than 95%, eliminate because work flow blocks and cause the variable color hidden danger of chopsticks base finished product, semi-finished product, grog wool top, improve life Produce the efficiency of management.

Specific embodiment

Technical solution of the present invention is not limited to act specific embodiment set forth below, also include force plane bamboo cane or bamboo tooth pick, The combination in any of each specific embodiments such as bamboo pin, bamboo let, bamboo silk.

Embodiment 1

The bamboo chopsticks base processing method that a kind of first carbonization is fined away again, is first carried out fresh wool top after carbonizing and modifying fixation, then By grog wool top wire drawing, cut base, fine away into chopsticks base, concrete technology flow process is as follows：

Wool top by wool top threading carbonization basket enter carbonization pot carry out carbonization take the dish out of the pot unload basket wire drawing machine will Wool top draws wire to cut base machine wire drawing bar is blocked sharpener and the billet cutting down rear is fined away into chopsticks base by chopsticks Base is loaded onto stoving rack and is entered drying room and dried and dry chopsticks base is unloaded frame warehouse entry

The wool top that the present embodiment is selected is to be broken into corresponding with chopsticks base specification and maintain convex section by hitting bamboo machine by circle bamboo Bar and bamboo strip are convex globoidal, yellow bamboo face be the irregular ecosystem Phyllostachys pubescens Mazei ex H.de Lebaie bar of cancave cambered surface or by bamboo cane rough planing machine by convex section bar Regular or irregular Pericarpium Citri Reticulatae Viride Phyllostachys pubescens Mazei ex H.de Lebaie bar after striking off.

The carbonization of the present embodiment can with commonly used in the art for decocting in water carbonization or, dry blowing (i.e. high-temperature steam) carbonization Or baking box dry distilling carbonization.

Embodiment 2

A kind of bamboo cane processing method processing method of first carbonization force plane again, compared with the bamboo chopsticks base processing method of embodiment 1, Difference is：Decrease and cut base, sharpening two procedures, the fixed thickness of fixed width is carried out by bamboo cane rough planing machine grog wool top is planed into horizontal stroke The regular bamboo cane of rectangular cross-section, is commonly called as force plane bar and is also known as water bar.

Embodiment 3

A kind of first carbonization toothpick silk of wire drawing or bamboo pin, bamboo let, cotton swab bar, barbeque skewer processing method again, with embodiment 1 Bamboo chopsticks base processing method is compared, and difference is：Decrease and cut base, sharpening two procedures, by bamboo cane wire drawing machine by grog wool top Wire drawing become toothpick silk or bamboo pin silk, bamboo let silk, cotton swab silk or by set product specification plane gained cross section be circular or Rectangle or polygonal bamboo silk.

Claims

1. the bamboo chopsticks base processing method that a kind of first carbonization is fined away again is it is characterised in that first carry out being cut after carbonization by wool top again Sharp processing and forming, comprises the following steps：

Wool top dress basket carbonization is unloaded basket wire drawing and is cut the added baking of base sharpening molding Chopsticks base warehouse entry done by the dry frame that unloads.

2. a kind of first carbonization according to claim 1 is fined away again bamboo chopsticks base processing method it is characterised in that：Described hair Bar be by circle bamboo be broken into corresponding with chopsticks base specification and maintain convex section bar ecosystem irregular bamboo cane or by convex save bar strike off Regular or irregular Pericarpium Citri Reticulatae Viride bamboo cane afterwards.

3. a kind of first carbonization according to claim 1 is fined away again bamboo chopsticks base processing method it is characterised in that：Described carbon Turn to decocting in water carbonization, dry blowing carbonization or dry distilling carbonization.

4. a kind of first carbonization according to claim 1 is fined away again bamboo chopsticks base processing method it is characterised in that：Described draws Silk procedure of processing becomes bamboo cane or wire drawing Cheng Zhusi for force plane.

5. a kind of first carbonization according to claim 4 is fined away again bamboo chopsticks base processing method it is characterised in that：Described bamboo Bar is the regular bamboo cane that irregular wool top is rectangle by the cross section that rough planing machine carries out the fixed thick planing gained of fixed width.

6. a kind of first carbonization according to claim 4 is fined away again bamboo chopsticks bad adding method it is characterised in that：Described bamboo silk Be by irregular wool top pass through bamboo cane wire drawing machine, by sets specification plane gained cross section as circle or rectangle or polygonal Bamboo silk.