CN106563748B - Steel wire die casting, is collected in integrated automation equipment at trimming - Google Patents
Steel wire die casting, is collected in integrated automation equipment at trimming Download PDFInfo
- Publication number
- CN106563748B CN106563748B CN201610964430.4A CN201610964430A CN106563748B CN 106563748 B CN106563748 B CN 106563748B CN 201610964430 A CN201610964430 A CN 201610964430A CN 106563748 B CN106563748 B CN 106563748B
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- steel wire
- pinch roller
- conveying
- synchronous pulley
- die casting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F45/00—Wire-working in the manufacture of other particular articles
- B21F45/16—Wire-working in the manufacture of other particular articles of devices for fastening or securing purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The present invention discloses a kind of steel wire die casting, trimming, is collected in integrated automation equipment, it is characterised in that：The structure of the equipment includes the steel wire conveying mechanism set gradually, and bar straightening mechanism conveys turk cutting mechanism, mechanical grip mechanism, die casting machine, trimming press machine, collecting mechanism；The steel wire conveying mechanism, bar straightening mechanism, conveying turk cutting mechanism are set on holder；The mechanical grip mechanism is located above holder；The die casting machine, trimming press machine are located at holder side；The collecting mechanism is located at one end of holder.The device of the invention may be implemented the steel wire blowing of automation, convey, stretch, turk, die casting, trimming and collecting process, save labour turnover, improve production efficiency.
Description
Technical field
The present invention relates to automobile steel wire processing technique field, specifically a kind of steel wire die casting, trimming, be collected in it is integrated
Automation equipment.
Background technology
Automobile zipper is common a kind of structural member on automobile, for stablizing steel construction piece or stabilization and Membrane of Tensile Buildings finished product
Cable wire.Automobile zipper is generally steel wire, and the head of steel wire needs one piece of fastener of casting, and is convenient to different parts and combines fixation.It is existing
Some processing methods, which are usually used, is manually placed into steel wire in pallet, and then pallet is moved to by manipulator and pours
Foundry work position, is poured into a mould, and the product after casting complete is sent to guide rail again by manipulator, and sliding is sequentially completed cooling, unhairing
Thorn and blanking procedure；But there are certain deficiencies for this traditional process equipment：Firstly, since being to be manually placed into retinue folder
In tool, cause steel wire not straight, be unfavorable for the secured clamping of follow-up fixture, in addition can make fastener casting position in casting process
Inaccuracy subsequently uses process button bit insecure, inaccurate, influences using effect so as to cause drag-line；Moreover, fixture needs one
Original position is again returned to after the completion of a period to reuse, extending the production cycle reduces production efficiency；In addition, it is necessary to artificial
Unwrapping wire causes efficiency low, and the degree of automation is not high, and production efficiency cannot be promoted effectively；Further, since the steel wire used is inevitable
There is the limitation of certain length, if manually severing is then placed into fixture and carries out fastener casting again, artificial severing steel wire
Length is nonstandard and can reduce production efficiency；In addition, fastener generally requires to carry out turk on steel wire before casting, to increase
Add the combination dynamics between fastener and steel wire, prevent from loosening, these are required to the artificial extra process before steel wire is put into fixture, all
Cost of labor is considerably increased, production efficiency is reduced.
Invention content
The present invention is directed to the above-mentioned deficiency of the prior art, provides one kind and being not necessarily to artificial unwrapping wire, cut, turk, while can also
Steel wire is straightened, improves the accuracy combined with fastener, effectively reduces cost of labor, improves the steel wire pressure of production efficiency
Casting, is collected in integrated automation equipment at trimming.
In order to solve the above technical problems, the technical solution adopted by the present invention is：A kind of steel wire die casting, is collected in one at trimming
The automation equipment of body, the structure of the equipment include the steel wire conveying mechanism set gradually, and bar straightening mechanism conveys turk cutting machine
Structure, mechanical grip mechanism, die casting machine, trimming press machine, collecting mechanism；The steel wire conveying mechanism, bar straightening mechanism, conveying are beaten
Flower cutting mechanism is set on holder；The mechanical grip mechanism is located above holder；The die casting machine, trimming press machine
Positioned at holder side；The collecting mechanism is located at one end of holder.
Steel wire conveying mechanism of the present invention includes the steel wire coil placement axis for being fixed on pedestal upper end face, places in front of axis
The first positioning guide wheel, the conveying mechanism in front of the first positioning guide wheel, the second guide wheel in front of conveying mechanism, in front of the second guide wheel
Fence partition board, be sheathed with steel wire coil on the placement axis；The conveying mechanism includes the vertical fixed plate of both sides, vertically
Pinch roller disposed in parallel up and down is provided between fixed plate, the pinch roller one end being located above is connect with motor, the other end is provided with
First transmission gear, one end of underlying pinch roller are provided with the second transmission gear being meshed with the first transmission gear.
It is N number of to place axis as further preferred, described steel wire coil, and the fence partition board is along steel wire direction of advance
Arranged in parallel and fence partition board number N+1；I.e. steel wire coil places the number fewer than the number of fence partition board one of axis
It is a, ensure that every steel wire penetrates in the gap of each two adjacent pens partition board formation.It can convey simultaneously using the above structure more
Root steel wire, and without artificial unwrapping wire, the processing for being carried out at the same time a plurality of steel wire is realized, effectively realize carrying for production efficiency
It is high.N therein can be 2, and 3 even more, according to considerations such as specific instrument sizes, not by specific number of the invention
Limitation.
It is provided with gap, the gap and steel as between further preferred, described upper and lower pinch roller disposed in parallel
Silk outer diameter is equal；It can ensure that steel wire is straight by pinch roller using the structure, better paving is provided for the alignment of follow-up steel wire
Pad.
As further preferred, described fence partition board arranged in parallel, between each two adjacent pens partition board
Gap is equal with steel wire outer diameter, and the length direction for the fence partition board being mutually parallel is identical as the direction of advance of steel wire；Using this
Structure can ensure that steel wire is straight by pinch roller, and better place mat is provided for the alignment of follow-up steel wire.
The steel wire conveying mechanism of the present invention specifically acts：After steel wire comes out from steel wire coil position, entered by positioning guide wheel
It conveys at press nips；Motor operating at this time drives a pinch roller rotation, and pinch roller, which drives, connects intermeshing transmission gear rotation,
It drives another pinch roller to operate together, steel wire is squeezed and is delivered in the gap of fence partition board formation.The steel wire conveying of the present invention
Mechanism is to drive conveying pinch roller to pull out steel wire from the state that rolls by motor, is not necessarily to artificial unwrapping wire, and steel wire is directly with one another not
Contact does not rub, and stroke is fixed, accurately.
Bar straightening mechanism of the present invention includes input/output mechanism and revolution bar straightening mechanism；The input/output mechanism
Including motor B, synchronous pulley A, synchronous pulley B are provided on the transmission shaft A with the output axis connection of motor B, transmission shaft A；Institute
The synchronous pulley A stated is sequentially connected by synchronous belt D and synchronous pulley C, and synchronous pulley C is fixed on transmission shaft B；Described is same
It walks belt wheel B to be sequentially connected by synchronous belt B and synchronous pulley D, the synchronous pulley D and conveying pinch roller A are coaxially connected, described
Conveying pinch roller A parallel beneaths be provided with conveying pinch roller B, the conveying pinch roller A and conveying pinch roller B the same ends are both provided with phase
The transmission gear mutually engaged；One end that the transmission shaft B is located at relative synchronization belt wheel C is passed by synchronous belt C and synchronous pulley E
Dynamic connection, the synchronous pulley E and conveying pinch roller C are coaxially connected, and the conveying pinch roller C parallel beneaths are provided with delivery pressure
It takes turns the same end D, the conveying pinch roller C and conveying pinch roller D and is both provided with intermeshing transmission gear；The revolution straightening
Mechanism includes motor A, and more straightening wheels disposed in parallel, the synchronous pulley F with the output axis connection of motor A, synchronous pulley F are logical
Synchronous belt A and synchronous pulley G is crossed to be sequentially connected；The synchronous pulley G is fixedly connected with one end of a straightening wheel, more tune
Intermeshing transmission gear is arranged in the opposite side that through ship is located at synchronous pulley G.
As an improvement, conveying pinch roller A of the present invention and conveying pinch roller B or more be arranged in parallel in one group of fixing bracket it
Between, the conveying pinch roller A and the intermeshing transmission gears of conveying pinch roller B, synchronous pulley D are located at fixing bracket lateral wall；
The conveying pinch roller C and conveying pinch roller D or more are arranged in parallel between another group of fixing bracket, the conveying pinch roller C with
The intermeshing transmission gears of conveying pinch roller D, synchronous pulley E are located at fixing bracket lateral wall；Described more are disposed in parallel
Straightening wheel is arranged and is fixed on one group of fixing bracket for horizontal direction parallel, and the length direction of straightening wheel and conveying pinch roller
Length direction is vertical；The straightening wheel is hollow setting, and the hole on the fixing bracket of steel wire self-retaining straightening wheel enters tune
Through ship, the through-hole for then passing through the intermeshing transmission gear axle center of straightening wheel are pierced by.
As an improvement, circumferential on conveying pinch roller A of the present invention, conveying pinch roller B, conveying pinch roller C and conveying pinch roller D
It is provided with the annular groove of accommodating steel wire；It can more easily ensure the running route of steel wire using the structure, and steel wire is each other
It does not contact, rub, while playing better guiding role, accurately so that steel wire enters in straightening wheel.
As an improvement, the straightening wheel is 3, and three straightening wheels are hollow setting, the fixed branch of straightening wheel one end
Be provided with corresponding hole on frame, on the fixing bracket of the straightening wheel other end and the axle center of transmission gear it is corresponding be provided with it is logical
Hole, and the hollow aperture of the straightening wheel is equal with gauge of wire；Using the structure, further walks and steel wire is adjusted
Directly, shaping.
The fixed motor of above-mentioned motor A, B of the invention, synchronous pulley A, B, C, F, synchronous belt D, transmission shaft B, and installation
Fixing bracket etc. be located at the lower part of support panel；Synchronous belt D is horizontally arranged；And it is other such as conveying pinch roller, conveying
It intermeshing transmission gear on pinch roller, straightening wheel and fixes the fixing brackets of these structures and is then located at the upper table of support panel
Face；And synchronous belt B, C are then vertically arranged on respective synchronous pulley.
The course of work of above-mentioned bar straightening mechanism of the invention is：Motor B rotations drive transmission shaft A operatings, while synchronous belt
Take turns A, B rotation, by the transmission of synchronous pulley B, C and synchronous belt D, transmission shaft B is rotated synchronously with transmission shaft A, be connected to this two
Synchronous belt B, C on part drive conveying pinch roller A to be operated with conveying pinch roller C；Pass through engaging for transmission gear A and transmission gear D
Transmission, conveying pinch roller A drive conveying pinch roller B to operate synchronously；Pass through the engaged transmission of transmission gear B and transmission gear C, delivery pressure
Wheel C drives conveying pinch roller D to operate synchronously.Realize that conveying pinch roller A, B, C, D's moves synchronously wire feed through this structure；Motor
A is rotated, and drives intermediate straightening wheel to move by the effect of synchronous pulley E, F and synchronous belt A, after the operating of intermediate straightening wheel,
By the effect of the intermeshing transmission gear of straightening wheel end, more straightening wheels rotate jointly, and straightening is carried out to steel wire.This hair
Bright steel wire bar straightening mechanism is will to come out to have the steel wire of flexural deformation by turning round straightening mode by steel wire straightening from initial position,
It is indeformable so that steel wire can keep straight line after manipulator crawl in following process, the positioning accuracy of manipulator is improved, product is improved
Qualification rate.
Conveying turk cutting mechanism of the present invention, including the conveying mechanism, the steel wire that are set in turn on rail plate
Cutting mechanism, steel wire hold-down mechanism and turk mechanism；The conveying mechanism includes one group of fixed supported slab, is set between fixed supported slab
It is equipped with conveying pinch roller E disposed in parallel up and down and conveying pinch roller F, the output of one end and feeder motor of the conveying pinch roller E
The same end of axis connection, the conveying pinch roller E and conveying pinch roller F are provided with intermeshing conveyance gear；Described
Wire cutting off machine structure includes the frame of fixed cutting tool, and the top of frame is fixed with cylinder A, the piston rod of cylinder A and the knife of cutter
Axis is fixedly connected；The conveying mechanism and wire cutting off machine structure may be contained on base board, and base board is slidably connected to cunning
On dynamic guide rail；The steel wire hold-down mechanism includes that first to be slidably connected with rail plate compresses frame, and first compresses the upper of frame
Portion is fixed with cylinder B, and the piston rod of cylinder B is connect with the first steel wire activity compact heap, the lower section of the first steel wire activity compact heap
It is provided with the first fixation with steel wire compact heap；The turk mechanism includes being fixed on the second of rail plate front end to compress frame, the
The top of two compression frames is fixed with cylinder C, and the piston rod of cylinder C is connect with the second steel wire activity compact heap, the activity of the second steel wire
The second fixation with steel wire compact heap is provided with below compact heap, the second compression frame is provided with solid along the end face of steel wire direction of advance
The side wall of fixed board, fixed plate is provided with cylinder D, and the piston rod of cylinder D is fixedly connected by fixed plate with turk pressure head.
Preferably, being provided with steel wire guide pad on the base board between fixed supported slab and frame, steel wire is led
Steel wire perforation is provided on block；It can ensure that steel wire is detached, does not contact, do not rubbed each other using the structure, and can also
It is exactly into next station.
Preferably, the upper surface of the second fixation with steel wire compact heap is provided with steel wire containing groove, using the knot
Structure ensures that steel wire is not subjected to displacement in the process of turk, and turk is accurate.
Preferably, the first compression frame is connected with the drive that driving steel wire hold-down mechanism is moved forward and backward along rail plate
Motivation structure；The driving structure includes driving motor, and the output shaft of driving motor is connected by one end of shaft coupling and leading screw,
The other end of leading screw is fixed by bearing assembly, and the bottom surface of the described first compression frame is connect with leading screw.Using the above structure, exist
Under the drive of driving motor, entire steel wire hold-down mechanism may be implemented to slide back and forth on rail plate, be stretched to steel wire
With cut out and turk.
The operational process of conveying turk cutting mechanism of the present invention is：Under the drive of driving motor, entire steel wire compresses
Mechanism may be implemented to slide back and forth on rail plate, and advance process can be by pierce tap to turk mechanism, and then steel wire passes through
Cylinder C action drives the second steel wire activity compact heap to move downward to press with the second fixation with steel wire compact heap, by fixation with steel wire,
Then cylinder D is acted, and drive turk pressure head is close to steel cord end, squeezes, and realizes turk；Cylinder A effects simultaneously drive cutter
Steel wire is cut off in effect downwards；Realize the effect of accurate cutting steel wire length and turk.
The mechanical grip mechanism that the present invention uses, including manipulator mounting frame, be installed on manipulator mounting frame
Manipulator, and manipulator is upper layer and lower layers that are multiple and being distributed in manipulator mounting frame, multiple manipulators are X, Y, Z
The three axle robert of axis movement；It is all connected with a mechanical grip on each manipulator, each mechanical grip includes and manipulator
The clamping jaw fixed plate of connection, be connected in clamping jaw fixed plate coordinate up and down determine pincers block and dynamic pincers block, the dynamic pincers block can turn
It is dynamic to be installed in clamping jaw fixed plate, the clamping recess determined pincers block bottom surface and be provided with accommodating steel wire, the dynamic pincers block
Reinforcing end be provided with clamping jaw cylinder, reinforcing end be connected with the piston rod of clamping jaw cylinder.
Preferably, the upper surface of the dynamic pincers block is provided with compensation tension spring, the upper end for compensating tension spring is connected with clamping
Block；Using the above structure, when mechanical grip captures steel wire, gripping block realization is jacked up under the elastic force effect of compensation tension spring
With the pressing of fixed pincers block, steel wire is clamped in therebetween, relaxation degree of having, will not cause hard extruding to steel wire and damaged.
Preferably, the cross section of the clamping recess is inverted V-shaped structure, and the maximum of the clamping recess of inverted V-shaped structure
Width is less than gauge of wire；Firm grip degree of the clamping jaw to steel wire can be improved using the structure, it is not easy to loosen, Er Qiegang
Silk, which has, is partially protrude through clamping recess, and clamps the clamping of block and dynamic pincers block to steel wire surely from realization.
Preferably, the pincers block of determining includes level pressure head and articulated slab, the level pressure head is from free end as hinged
In being obliquely installed upwards, the L-shaped setting of the articulated slab, the dynamic pincers block is rotationally connected with by axis pin for the connecting pin of plate
On L-shaped articulated slab；Using the above structure, the weight of fixed pincers block can be mitigated, while reducing the occupied space of entire mechanical grip,
Conducive to more convenient and flexible operating.
Collecting mechanism of the present invention includes support base, and the upper end of support base is provided with wire blanking slot, steel wire
Material slide plate is set below the discharge end of blanking groove, and the pedestal of material slide plate is provided with receiving vat；Using the above structure, manipulator
Steel wire is transported to the top of wire blanking slot, steel wire is positioned in wire blanking slot by the clamping jaw release of manipulator, and steel wire exists
It is skidded off from the discharge port of wire blanking slot onto material slide plate under gravity, receiving vat is entered along material slide plate, realized
The collection of steel wire.
Description of the drawings
Fig. 1 is steel wire die casting, trimming, is collected in integrated automation equipment general assembly structural schematic diagram.
Fig. 2 is steel wire conveying mechanism structural schematic diagram of the present invention（It is not placed with steel wire coil）.
Fig. 3 is steel wire conveying mechanism structural schematic diagram of the present invention（It is placed with steel wire coil）.
Fig. 4 is steel wire bar straightening mechanism structural schematic diagram of the present invention.
Fig. 5 is that steel wire bar straightening mechanism of the present invention overlooks figure structure schematic representation.
Fig. 6 is the main view schematic diagram of steel wire bar straightening mechanism of the present invention.
Fig. 7 is the side view figure structure schematic representation of steel wire bar straightening mechanism of the present invention.
Fig. 8 is the structural schematic diagram of present invention conveying turk cutting mechanism.
Fig. 9 is the vertical view figure structure schematic representation of present invention conveying turk cutting mechanism.
Figure 10 is the main view schematic diagram of present invention conveying turk cutting mechanism.
Figure 11 is the turk mechanism structural schematic diagram of present invention conveying turk cutting mechanism.
Figure 12 is the cutter structure schematic diagram of present invention conveying turk cutting mechanism.
Figure 13 is the driving structure structural schematic diagram of present invention conveying turk cutting mechanism.
Figure 14 is the structural schematic diagram of mechanical grip mechanism of the present invention.
Figure 15 is the structural schematic diagram of mechanical grip of the present invention.
Figure 16 is the side view figure structure schematic representation of mechanical grip of the present invention.
Figure 17 is the structural schematic diagram that the present invention clamps block surely.
Figure 18 is the structural schematic diagram of manipulator of the present invention.
Figure 19 is the structural schematic diagram of collecting mechanism of the present invention.
Specific implementation mode
Invention is further described in detail with reference to the accompanying drawings and detailed description；But subordinate's embodiment is not pair
The limitation of the present invention.
As shown in Fig. 1, a kind of steel wire die casting of the invention, trimming, be collected in integrated automation equipment, the equipment
Structure includes the steel wire conveying mechanism 1 set gradually, bar straightening mechanism 2, conveying turk cutting mechanism 3, mechanical grip mechanism 4, pressure
Casting machine 5, trimming press machine 6, collecting mechanism 7；The steel wire conveying mechanism, bar straightening mechanism, conveying turk cutting mechanism setting
In on holder 8；The mechanical grip mechanism is located above holder；The die casting machine, trimming press machine are located at holder side；
The collecting mechanism is located at one end of holder.
As illustrated in figs. 2-3, steel wire conveying mechanism of the present invention includes being fixed on the steel wire coil in pedestal upper end face to put
It sets axis 9, place the first positioning guide wheel 10 in front of axis, the conveying mechanism 11 in front of the first positioning guide wheel, in front of conveying mechanism
Fence partition board 13 in front of second guide wheel 12, the second guide wheel is sheathed with steel wire coil 14 on the placement axis；The conveyer
Structure includes the vertical fixed plate 11.1 of both sides, and pinch roller 11.2 disposed in parallel up and down is provided between vertical fixed plate, is located at upper
Pinch roller one end of side is connect with motor 11.3, the other end is provided with the first transmission gear 11.4, one end of underlying pinch roller
It is provided with the second transmission gear 11.5 being meshed with the first transmission gear.
It is N number of that steel wire coil of the present invention, which places axis, and the fence partition board is mutually parallel along steel wire direction of advance
It is arranged and the number N+1 of fence partition board is a；I.e. steel wire coil places one fewer than the number of fence partition board of the number of axis, ensures every
Root steel wire penetrates in the gap of each two adjacent pens partition board formation.More steel wires can be conveyed simultaneously using the above structure, and
And without artificial unwrapping wire, the processing for being carried out at the same time a plurality of steel wire is realized, effectively realizes the raising of production efficiency.N therein
It can be 2,3 even more, according to considerations such as specific instrument sizes, do not limited by specific number of the invention, this reality
It is 3 to apply example.
It is provided with gap, the gap and steel wire outer diameter phase between pinch roller disposed in parallel up and down of the present invention
Deng；It can ensure that steel wire is straight by pinch roller using the structure, better place mat is provided for the alignment of follow-up steel wire.
It is of the present invention arranged in parallel, and the advance of the length direction and steel wire for the fence partition board being mutually parallel
Direction is identical, and the gap between each two adjacent pens partition board is equal with steel wire outer diameter；It can ensure that steel wire is flat using the structure
It is straight by pinch roller, provide better place mat for the alignment of follow-up steel wire.
The steel wire conveying mechanism of the present invention specifically acts：After steel wire comes out from steel wire coil position, entered by positioning guide wheel
It conveys at press nips；Motor operating at this time drives a pinch roller rotation, and pinch roller, which drives, connects intermeshing transmission gear rotation,
It drives another pinch roller to operate together, steel wire is squeezed and is delivered in the gap of fence partition board formation.The steel wire conveying of the present invention
Mechanism is to drive conveying pinch roller to pull out steel wire from the state that rolls by motor, is not necessarily to artificial unwrapping wire, and between steel wire not
Contact does not rub, and stroke is fixed, accurately.
As illustrated in figs. 4-7, bar straightening mechanism of the present invention includes input/output mechanism and revolution bar straightening mechanism；It is described
Input/output mechanism include motor B 15, be provided on the transmission shaft A 16 with the output axis connection of motor B, transmission shaft A same
Walk belt wheel A 17, synchronous pulley B 18；The synchronous pulley A is sequentially connected by synchronous belt D 19 and synchronous pulley C 20,
Synchronous pulley C is fixed on transmission shaft B 21；The synchronous pulley B is connected by synchronous belt B22 and synchronous pulley D 23 transmissions
It connects, the synchronous pulley D and conveying pinch roller A 24 are coaxially connected, and the conveying pinch roller A parallel beneaths are provided with delivery pressure
It takes turns the same end B 25, the conveying pinch roller A and conveying pinch roller B and is both provided with intermeshing transmission gear 26；The biography
One end that moving axis B is located at relative synchronization belt wheel C is sequentially connected by synchronous belt C27 and synchronous pulley E28, the synchronous pulley
E and conveying pinch roller C29 are coaxially connected, and the conveying pinch roller C parallel beneaths are provided with conveying pinch roller D30, the delivery pressure
Wheel C and the same ends conveying pinch roller D are both provided with intermeshing transmission gear 26；The revolution bar straightening mechanism includes motor A
31, more straightening wheels 35 disposed in parallel, the synchronous pulley F32 with the output axis connection of motor A, synchronous pulley F pass through synchronization
Band A33 is sequentially connected with synchronous pulley G34；The synchronous pulley G is fixedly connected with one end of a straightening wheel, more straightening
Intermeshing transmission gear 26 is arranged positioned at the opposite side of synchronous pulley G in wheel.
Conveying pinch roller A of the present invention and conveying pinch roller B or more are arranged in parallel between one group of fixing bracket 36, described
Conveying pinch roller A and the intermeshing transmission gears of conveying pinch roller B, synchronous pulley D be located at fixing bracket lateral wall（It is divided into two
End）；The conveying pinch roller C and conveying pinch roller D or more is arranged in parallel between one group of fixing bracket 36, the conveying pinch roller
C and the intermeshing transmission gears of conveying pinch roller D, synchronous pulley E are located at fixing bracket lateral wall（It is divided into both ends）；Described
More straightening wheels disposed in parallel are arranged and are fixed on one group of fixing bracket 36 for horizontal direction parallel, and the length of straightening wheel
Direction is vertical with the conveying length direction of pinch roller；The straightening wheel is hollow setting, the fixed branch of steel wire self-retaining straightening wheel
Hole on frame enters straightening wheel, and the through-hole for then passing through the intermeshing transmission gear axle center of straightening wheel is pierced by.
It is circumferentially provided with appearance on conveying pinch roller A of the present invention, conveying pinch roller B, conveying pinch roller C and conveying pinch roller D
Set the annular groove 37 of steel wire；Can more easily ensure the running route of steel wire using the structure, and steel wire do not contact each other,
It does not rub, while playing better guiding role, accurately so that steel wire enters in straightening wheel.
Straightening wheel described in the present embodiment is 3, and three straightening wheels are hollow setting, the fixing bracket of straightening wheel one end
On be provided with corresponding hole, on the fixing bracket of the straightening wheel other end and the axle center of transmission gear it is corresponding be provided with it is logical
Hole, and the hollow aperture of the straightening wheel is equal with gauge of wire；Using the structure, further to steel wire carry out straightening,
Shaping.
The fixed motor of above-mentioned motor A, B of the invention, synchronous pulley A, B, C, F, synchronous belt D, transmission shaft B, and installation
Fixing bracket etc. be located at the lower part of support panel；Synchronous belt D is horizontally arranged；And it is other such as conveying pinch roller, conveying
It intermeshing transmission gear on pinch roller, straightening wheel and fixes the fixing brackets of these structures and is then located at the upper table of support panel
Face；And synchronous belt B, C are then vertically arranged on respective synchronous pulley.
The course of work of above-mentioned bar straightening mechanism of the invention is：Motor B rotations drive transmission shaft A operatings, while synchronous belt
Take turns A, B rotation, by the transmission of synchronous pulley B, C and synchronous belt D, transmission shaft B is rotated synchronously with transmission shaft A, be connected to this two
Synchronous belt B, C on part drive conveying pinch roller A to be operated with conveying pinch roller C；Pass through engaging for transmission gear A and transmission gear D
Transmission, conveying pinch roller A drive conveying pinch roller B to operate synchronously；Pass through the engaged transmission of transmission gear B and transmission gear C, delivery pressure
Wheel C drives conveying pinch roller D to operate synchronously.Realize that conveying pinch roller A, B, C, D's moves synchronously wire feed through this structure；Motor
A is rotated, and drives intermediate straightening wheel to move by the effect of synchronous pulley E, F and synchronous belt A, after the operating of intermediate straightening wheel,
By the effect of the intermeshing transmission gear of straightening wheel end, more straightening wheels rotate jointly, and straightening is carried out to steel wire.This hair
Bright steel wire bar straightening mechanism is will to come out to have the steel wire of flexural deformation by turning round straightening mode by steel wire straightening from initial position,
It is indeformable so that steel wire can keep straight line after manipulator crawl in following process, the positioning accuracy of manipulator is improved, product is improved
Qualification rate.
The fixing bracket of the present invention and transmission gear are because of function is identical, for the skill for the embodiment invention that attached drawing is more clear
Art scheme, the present embodiment are all made of unified label and indicate.
As shown in attached drawing 8-10,12：Conveying turk cutting mechanism of the present invention, including it is set in turn in rail plate
On conveying mechanism 37, wire cutting off machine structure 38, steel wire hold-down mechanism 39 and turk mechanism 40；The conveying mechanism includes one
Fixed supported slab 37.1 is organized, conveying pinch roller E37.2 disposed in parallel up and down and conveying pinch roller F37.3 are provided between fixed supported slab,
The output axis connection of one end and feeder motor 37.4 of the conveying pinch roller E, the conveying pinch roller E and conveying pinch roller F's
The same end is provided with intermeshing conveyance gear 37.5；The wire cutting off machine structure includes the frame of fixed cutting tool
38.1, the top of frame is fixed with cylinder A38.2, and the piston rod of cylinder A is fixedly connected with the cutter shaft of cutter 38.3；Described is defeated
Mechanism and wire cutting off machine structure is sent to may be contained on base board 41, and base board is slidably connected on rail plate 42；Described
Steel wire hold-down mechanism includes that first to be slidably connected with rail plate compresses frame, and the top of the first compression frame is fixed with cylinder B, gas
The piston rod of cylinder B is connect with the first steel wire activity compact heap, and it is solid that the first steel wire is provided with below the first steel wire activity compact heap
Determine compact heap；The turk mechanism includes being fixed on the second of rail plate front end to compress frame 40.1, and second compresses the upper of frame
Portion is fixed with cylinder C40.2, and the piston rod of cylinder C is connect with the second steel wire activity compact heap 40.3, and the second steel wire activity compresses
The second fixation with steel wire compact heap 40.4 is provided with below block, the second compression frame is provided with solid along the end face of steel wire direction of advance
The side wall of fixed board 40.5, fixed plate is provided with cylinder D40.6, and the piston rod of cylinder D passes through fixed plate 40.5 and turk pressure head
40.7 are fixedly connected.
As shown in Fig. 8, steel wire guide pad 43 is provided between fixed supported slab and frame on the base board 41,
Steel wire perforation 43.1 is provided on steel wire guide pad；It can ensure that steel wire is detached, does not contact, do not rubbed each other using the structure
It wipes, and next station can also be exactly into.
As shown in Fig. 11, the upper surface of the second fixation with steel wire compact heap is provided with steel wire containing groove 40.8,
Using the structure, ensure that steel wire is not subjected to displacement in the process of turk, turk is accurate.
As shown in Fig. 13, the first compression frame is connected with driving steel wire hold-down mechanism and is moved forward and backward along rail plate
Driving mechanism 44；The driving structure includes driving motor 44.1, the output shaft of driving motor by shaft coupling 44.2 with
One end of leading screw 44.3 connects, and the other end of leading screw is fixed by bearing assembly, and described first compresses the bottom surface of frame and leading screw
Connection.Using the above structure, under the drive of driving motor, entire steel wire hold-down mechanism 39 may be implemented on rail plate 42
It slides back and forth, steel wire is stretched and is cut out and turk.
The shearing of the present invention, the operational process of turk device are：Under the drive of driving motor, entire steel wire hold-down mechanism
39 may be implemented to slide back and forth on rail plate 42, and advance process can be by pierce tap to turk mechanism, and then steel wire passes through
Cylinder C action drives the second steel wire activity compact heap to move downward to press with the second fixation with steel wire compact heap, by fixation with steel wire,
Then cylinder D is acted, and drive turk pressure head is close to steel cord end, squeezes, and realizes turk；Cylinder A effects simultaneously drive cutter
Steel wire is cut off in effect downwards；Realize the effect of accurate cutting steel wire length and turk.
As shown in attached drawing 14-16,18, a kind of mechanical grip mechanism that the present invention uses, including manipulator mounting frame
4.1, the manipulator 4.2 being installed on manipulator mounting frame, and manipulator is multiple and is distributed in manipulator mounting frame
Upper layer and lower layer, multiple manipulators are the three axle robert of X, Y, Z axis movement；It is all connected with a machinery on each manipulator
Clamping jaw 4.3, each mechanical grip include the clamping jaw fixed plate 4.4 being connect with manipulator, are connected in clamping jaw fixed plate up and down
Pincers block 4.5 and dynamic pincers block 4.6 are determined in cooperation, and the dynamic pincers block is pivotally mounted in clamping jaw fixed plate, and described determines pincers block
Bottom surface is provided with the clamping recess 4.7 of accommodating steel wire, and the reinforcing end of the dynamic pincers block is provided with clamping jaw cylinder 4.8, reinforcing
End is connected with the piston rod of clamping jaw cylinder.
As shown in Fig. 16, the upper surface of the dynamic pincers block is provided with compensation tension spring 4.9, compensates the upper end connection of tension spring
There is gripping block 4.10；Using the above structure, it when mechanical grip captures steel wire, is jacked up under the elastic force effect of compensation tension spring
Gripping block realize with the pressing for clamping block surely, steel wire is clamped in therebetween, relaxation degree of having, will not cause hard extruding to steel wire and
It is damaged.
As shown in attached drawing 15-16, the cross section of the clamping recess is inverted V-shaped structure, and the clamping recess of inverted V-shaped structure
Maximum width be less than gauge of wire；Firm grip degree of the clamping jaw to steel wire can be improved using the structure, it is not easy to it loosens,
And steel wire has and is partially protrude through clamping recess, to realize the clamping of pincers block surely and dynamic pincers block to steel wire.
As shown in Fig. 17, the pincers block 4.5 of determining includes level pressure head 4.51 and articulated slab 4.52, and the level pressure head is certainly
Free end is in be obliquely installed upwards as the connecting pin of articulated slab, and the L-shaped setting of the articulated slab, the dynamic pincers block passes through
Axis pin is rotationally connected on L-shaped articulated slab；Using the above structure, the weight of fixed pincers block can be mitigated, while reducing entire machinery
The occupied space of clamping jaw is conducive to more convenient and flexible operating.
As shown in Fig. 18, it is robot manipulator structure schematic diagram, is provided with sliding panel above manipulator, sliding panel is used for and tool
Hand installation frame is slidably connected, and sliding panel also set up for above and below manipulator, the sliding slot that slides back and forth；The mechanical grip is logical
It is fixedly connected by bolt etc. between the mounting hole crossed in clamping jaw fixed plate and the mounting hole of manipulator end；And manipulator be X,
Y, the three axle robert of Z axis movement can drive mechanical grip to realize three-dimensional action, steel wire is transported to different process equipments
On be processed.
The structure operation process of the present invention：First mechanical hand-motion mechanical grip captures steel wire, steel wire is clamped, simultaneously
Clamping cylinder on turk device unclamps, and steel wire is transmitted to die casting machine and carries out die casting process, and the manipulator is by the steel wire after die casting
It is returned to turk process after being put into mold, is completed workpiece demoulding taking out die casting by second manipulator between trimming and die casting
The step of machine, the manipulator capture steel wire after die casting process comes out, are transmitted by sliding shoe, while being blown workpiece with tracheae
Then gas, cooling down workpiece put the workpiece in the pre- clamps of steel wire, which returns to turk process；Third manipulator captures
By at workpiece transport to discharging device after workpiece trimming, steel wire is put into respective collection notch, when counting full, passes through motor
Belt corresponds to the station of radical by notch Mobile steel silk is collected, and changes another group of notch and continues to collect.
The three axle robert of the X, Y, Z axis movement of the present invention realizes that the specific driving mechanism of three axis operation is commercially available three axis
The conventional structure of manipulator, the three axis truss manipulators sold such as Shanghai Si He Electromechanical Technology Co., Ltd；Or Shenzhen is luxuriant and rich with fragrance
The FHC-XYZ3-G series of Gus mechanical ＆ electronic equipment corporation, Ltd sale：The three axle robert of three axis planer-types combination may be incorporated for
The present invention.
As shown in Fig. 19, collecting mechanism of the present invention includes support base 7.1, and the upper end of support base is provided with
Wire blanking slot 7.2, the discharge end lower section setting material slide plate 7.3 of wire blanking slot, the pedestal of material slide plate is provided with rewinding
Slot 7.4；Using the above structure, steel wire is transported to the top of wire blanking slot by manipulator, and the clamping jaw of manipulator is unclamped steel wire
It being positioned in wire blanking slot, steel wire is skidded off from the discharge port of wire blanking slot onto material slide plate under the effect of gravity, along
Material slide plate enters receiving vat, realizes the collection of steel wire.
As shown in Fig. 1, the L-shaped structure of holder of the invention, the steel wire conveying mechanism, bar straightening mechanism, conveying are beaten
Flower cutting mechanism is located on the short side of L bracket, and mechanical grip mechanism is located in the long side of L bracket, die casting machine and trimming punching
Press is located at the side of the long side of L bracket, this to be laid out the work for facilitating all parts, is also convenient for mechanical grip to steel wire
Transport, movement.The die casting machine and trimming press machine of the present invention is commercially available conventional product, according to orientation shown in attached drawing 1, by it
It is fixed on the side of the long side of L bracket, the small-sized die casting machine of steel wire rope, the kirsite sold such as He Jia die casting machines machinery plant
Small-sized die casting machine, brake cable die casting machine, zinc head die casting machine, small-sized die casting machine etc., the press machine etc. of magnificent Lu mechanical sales
Deng.
The steel wire die casting of the present invention, is collected in integrated automation equipment at trimming, and entire operational process is：
1. steel wire is fixed on initial position in the form of wooden barrel rolls, sent to steel wire conveying mechanism by pinch roller mode of movement
Place.
2. steel wire is transferred to steel wire bar straightening mechanism at conveying mechanism by pinch roller；
3. steel wire from bar straightening mechanism come out after pinch roller to from cutting mechanism, come out from cutting mechanism after pinch roller（It cuts
Breaking mechanism cuts off steel wire using cylinder band cutter）；
4. from after coming out cutting mechanism, steel wire is transmitted to turk by fixation with steel wire on hold-down mechanism by hold-down mechanism
At mechanism；
5. turk head is pushed to complete steel wire head turk under cylinder action；
6. after completing turk process, it is in situ that steel wire clamps mechanism back；One manipulator running, steel wire is clamped, simultaneously
Clamping cylinder in turk mechanism unclamps, and steel wire is transmitted to die casting machine and carries out die casting process；
7. the manipulator between turk and die casting process is returned to turk process after putting the workpiece in the mold of die casting machine, by
Another manipulator between trimming and die casting completes the step of die casting machine is taken out in workpiece demoulding；The manipulator capture steel wire from
After die casting process comes out, transmitted by sliding block（Manipulator is X, Y, Z three axle roberts）, while being blown to workpiece with tracheae, it is cold
But workpiece, then puts the workpiece in the pre- clamps of steel wire, which returns to turk process；Third manipulator capture steel wire into
Enter trimming press machine to carry out after trimming the workpiece transport 3 steel wires are put into respective wire blanking slot to above collecting mechanism
Notch in, enter receiving vat along material slide plate, realize the collection of steel wire.Automation may be implemented in the device of the invention
Steel wire blowing, convey, stretch, turk, die casting, trimming and collecting process, save labour turnover, improve production efficiency.
Claims (9)
1. a kind of steel wire die casting, is collected in integrated automation equipment at trimming, it is characterised in that：The structure of the equipment include according to
The steel wire conveying mechanism of secondary setting, bar straightening mechanism convey turk cutting mechanism, mechanical grip mechanism, die casting machine, trimming punching press
Machine, collecting mechanism；The steel wire conveying mechanism, bar straightening mechanism, conveying turk cutting mechanism are set on holder；The machine
Tool clip claw mechanism is located above holder；The die casting machine, trimming press machine are located at holder side；The collecting mechanism is located at
One end of holder；
The bar straightening mechanism includes input/output mechanism and revolution bar straightening mechanism；The input/output mechanism includes motor B,
With the transmission shaft A of the output axis connection of motor B, synchronous pulley A, synchronous pulley B are provided on transmission shaft A；The synchronous belt
It takes turns A to be sequentially connected by synchronous belt D and synchronous pulley C, synchronous pulley C is fixed on transmission shaft B；The synchronous pulley B is logical
It crosses synchronous belt B and synchronous pulley D to be sequentially connected, delivery pressure coaxially connected, described with conveying pinch roller A the synchronous pulley D
Wheel A parallel beneaths are provided with conveying pinch roller B, the conveying pinch roller A and conveying pinch roller B the same ends be both provided with it is intermeshing
Transmission gear；One end that the transmission shaft B is located at relative synchronization belt wheel C is sequentially connected by synchronous belt C and synchronous pulley E,
The synchronous pulley E and conveying pinch roller C are coaxially connected, and the conveying pinch roller C parallel beneaths are provided with conveying pinch roller D, institute
The conveying pinch roller C and the same ends conveying pinch roller D stated is both provided with intermeshing transmission gear；The revolution bar straightening mechanism packet
Motor A is included, more straightening wheels disposed in parallel, the synchronous pulley F with the output axis connection of motor A, synchronous pulley F pass through synchronization
Band A is sequentially connected with synchronous pulley G；The synchronous pulley G is fixedly connected with one end of a straightening wheel, more straightening wheel positions
In the opposite side of synchronous pulley G, intermeshing transmission gear is set.
2. steel wire die casting according to claim 1, is collected in integrated automation equipment at trimming, it is characterised in that：It is described
Steel wire conveying mechanism include be fixed on pedestal upper end face steel wire coil place axis, place the first positioning guide wheel in front of axis, the
The second guide wheel in front of conveying mechanism, conveying mechanism in front of one positioning guide wheel, the fence partition board in front of the second guide wheel, it is described
It places and is sheathed with steel wire coil on axis；The conveying mechanism includes the vertical fixed plate of both sides, is provided between vertical fixed plate
Upper and lower pinch roller disposed in parallel, the pinch roller one end being located above is connect with motor, the other end is provided with the first transmission gear, is located at
One end of the pinch roller of lower section is provided with the second transmission gear being meshed with the first transmission gear.
3. steel wire die casting according to claim 2, is collected in integrated automation equipment at trimming, it is characterised in that：It is described
Steel wire coil to place axis be N number of, the fence partition board is arranged in parallel along steel wire direction of advance and of fence partition board
Number N+1；The fence partition board arranged in parallel, the gap between each two adjacent pens partition board and steel wire outer diameter phase
Deng, and the length direction for the fence partition board being mutually parallel is identical as the direction of advance of steel wire；
It is provided with gap between the upper and lower pinch roller disposed in parallel, the gap is equal with steel wire outer diameter.
4. steel wire die casting according to claim 3, is collected in integrated automation equipment at trimming, it is characterised in that：It is described
Conveying pinch roller A and conveying pinch roller B or more be arranged in parallel between one group of fixing bracket, the conveying pinch roller A and delivery pressure
The intermeshing transmission gears of wheel B, synchronous pulley D are located at fixing bracket lateral wall；The conveying pinch roller C and conveying pinch roller D
It is arranged in parallel in up and down between another group of fixing bracket, the conveying pinch roller C and the conveying intermeshing driving cogs of pinch roller D
Wheel, synchronous pulley E are located at fixing bracket lateral wall；The more straightening wheels disposed in parallel are that horizontal direction parallel is arranged simultaneously
It is fixed on one group of fixing bracket, and the length direction of straightening wheel is vertical with the conveying length direction of pinch roller；The straightening wheel
For hollow setting, the hole on the fixing bracket of steel wire self-retaining straightening wheel enters straightening wheel, is then mutually nibbled by straightening wheel
The through-hole in the transmission gear axle center of conjunction is pierced by；
The conveying pinch roller A, conveying pinch roller B, conveying pinch roller C and convey the ring that accommodating steel wire is circumferentially provided on pinch roller D
Connected in star；
The straightening wheel is hollow setting, and corresponding hole, straightening wheel are provided on the fixing bracket of straightening wheel one end
It is corresponding on the fixing bracket of the other end and the axle center of transmission gear to be provided with through-hole, and the hollow aperture of the straightening wheel with
Gauge of wire is equal.
5. steel wire die casting according to claim 1, is collected in integrated automation equipment at trimming, it is characterised in that：It is described
Conveying turk cutting mechanism, including the conveying mechanism, wire cutting off machine structure, the steel wire compacting machine that are set in turn on rail plate
Structure and turk mechanism；The conveying mechanism includes one group of fixed supported slab, is provided between fixed supported slab disposed in parallel up and down
Convey pinch roller E and conveying pinch roller F, the output axis connection of one end and feeder motor of the conveying pinch roller E, the delivery pressure
Wheel E and the same end for conveying pinch roller F are provided with intermeshing conveyance gear；The wire cutting off machine structure includes fixing
The top of the frame of cutter, frame is fixed with cylinder A, and the piston rod of cylinder A is fixedly connected with the cutter shaft of cutter；The conveying
Mechanism and wire cutting off machine structure may be contained on base board, and base board is slidably connected on rail plate；The steel wire pressure
Tight mechanism includes that first to be slidably connected with rail plate compresses frame, and the top of the first compression frame is fixed with cylinder B, cylinder B's
Piston rod is connect with the first steel wire activity compact heap, and the first fixation with steel wire compression is provided with below the first steel wire activity compact heap
Block；The turk mechanism includes being fixed on the second of rail plate front end to compress frame, and the top of the second compression frame is fixed with gas
Cylinder C, the piston rod of cylinder C are connect with the second steel wire activity compact heap, and second is provided with below the second steel wire activity compact heap
Fixation with steel wire compact heap, the second compression frame are provided with fixed plate, the side wall setting of fixed plate along the end face of steel wire direction of advance
There are cylinder D, the piston rod of cylinder D to be fixedly connected with turk pressure head by fixed plate.
6. steel wire die casting according to claim 5, is collected in integrated automation equipment at trimming, it is characterised in that：It is described
Base board on steel wire guide pad is provided between fixed supported slab and frame, be provided on steel wire guide pad steel wire perforation；
The upper surface of the second fixation with steel wire compact heap is provided with steel wire containing groove；
The first compression frame is connected with the driving mechanism that driving steel wire hold-down mechanism is moved forward and backward along rail plate；Described
Driving structure includes driving motor, and the output shaft of driving motor is connected by one end of shaft coupling and leading screw, the other end of leading screw
It is fixed by bearing assembly, the bottom surface of the described first compression frame is connect with leading screw.
7. steel wire die casting according to claim 1, is collected in integrated automation equipment at trimming, it is characterised in that：It is described
Mechanical grip mechanism, including manipulator mounting frame, the manipulator that is installed on manipulator mounting frame, and manipulator is more
Upper layer and lower layer that is a and being distributed in manipulator mounting frame, multiple manipulators are the three axle robert of X, Y, Z axis movement；
It is all connected with a mechanical grip on each manipulator, each mechanical grip includes the clamping jaw fixed plate being connect with manipulator, folder
It is connected with the pincers block of determining coordinated up and down in pawl fixed plate and clamps block with dynamic, the dynamic pincers block is pivotally mounted to clamping jaw fixed plate
On, the clamping recess determined pincers block bottom surface and be provided with accommodating steel wire, the reinforcing end of the dynamic pincers block is provided with clamping jaw
Cylinder, reinforcing end are connected with the piston rod of clamping jaw cylinder.
8. steel wire die casting according to claim 7, is collected in integrated automation equipment at trimming, it is characterised in that：It is described
The upper surface of dynamic pincers block be provided with compensation tension spring, the upper end for compensating tension spring is connected with gripping block；
The cross section of the clamping recess is inverted V-shaped structure, and the maximum width of the clamping recess of inverted V-shaped structure is less than steel wire
Diameter；
The pincers block of determining includes level pressure head and articulated slab, and the level pressure head free end is placed in the connecting pin of articulated slab in upward
It is obliquely installed, the L-shaped setting of the articulated slab, the dynamic pincers block is rotationally connected with by axis pin on L-shaped articulated slab.
9. steel wire die casting according to claim 1, is collected in integrated automation equipment at trimming, it is characterised in that：It is described
Collecting mechanism include support base, the upper end of support base is provided with wire blanking slot, below the discharge end of wire blanking slot
Material slide plate is set, and the pedestal of material slide plate is provided with receiving vat.
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| CN201610964430.4A CN106563748B (en) | 2016-10-28 | 2016-10-28 | Steel wire die casting, is collected in integrated automation equipment at trimming |
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| CN201610964430.4A CN106563748B (en) | 2016-10-28 | 2016-10-28 | Steel wire die casting, is collected in integrated automation equipment at trimming |
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