CN106561863A - Automated production device for Enshi Yulu and use method - Google Patents
Automated production device for Enshi Yulu and use method Download PDFInfo
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- CN106561863A CN106561863A CN201610980825.3A CN201610980825A CN106561863A CN 106561863 A CN106561863 A CN 106561863A CN 201610980825 A CN201610980825 A CN 201610980825A CN 106561863 A CN106561863 A CN 106561863A
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- camelliae sinensis
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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Abstract
The invention relates to an automated production device for Enshi Yulu and a use method. The automated production device is characterized by consisting of a spreading-out chamber (1), a fresh leaf conveyor (2), a steam fixation machine (3), a fixation conveyor (4), a roller fixation machine (5), a primary cooling conveyor (6), a dynamic damping machine (7), a twisting unit (8), a deblocking machine (9), a single-layer dryer (10), a secondary cooling conveyor (11), a primary dryer (12), a fine twisting machine I (13), a fine twisting machine II (14), a secondary dryer (15) and a fragrance enhancer (16). According to the automated production device for the Enshi Yulu and the use method, the automated continuous production of the Enshi Yulu from fresh tea leaves to finished dry leaves is achieved, the production conditions are improved substantially, the labor intensity is relieved, the cost of labor is reduced, and the production efficiency is increased, so that the automated production device for the Enshi Yulu and the use method are satisfactory for the large-scale production of enterprises.
Description
Technical field
YULU automatic production device and using method the present invention relates to one kind is bestowed favour.
Background technology
At present, with the development of our national economies and society, urbanization process is accelerating, and labor cost is also carried rapidly
It is high.Same challenge is also faced as the Tea Industry of one of our National agricultural pillar industries：Tea making workman is fewer and feweri, tea
The proportion that the labor cost of leaf processing accounts for Folium Camelliae sinensis totle drilling cost is increasing.Due to China's Tea Processing exquisite workmanship, species it is numerous
Many, except green tea, also black tea, postfermented tea, oolong tea, yellow tea, Ramulus et Folium Mussaendae Pubescentis and Folium camelliae assamicae etc., single Green tea processing technology is with regard to hairiness
Point, Crispation-shaped green tea, flat green tea and needle-shaped green tea etc..To tackle this new situations, the serialization of Tea Processing, clear is realized
Clean, automatization and digitized are the inevitable choices of Folium Camelliae sinensis industry.
YULU of bestowing favour is used as the historical famous tea of Hubei first, and its process technology and technique are highly developed, but equips research and open
Send out and relatively lag behind, process generally also in semi-hand, semi-mechanization level, there is that labor efficiency is low, the course of processing it is secondary
The problems such as pollution, this becomes the key factor for restricting YULU industrialized development of bestowing favour.The present invention bases on our country general Folium Camelliae sinensis
Flow production line, for processing process in " broken end " problem, develop the process equipment of YULU critical process of bestowing favour, be
System ground forms the total arrangement of YULU automatic serial production line of bestowing favour, and improves work efficiency, improves Product quality and safety
Level, promotes YULU tea of bestowing favour and processes technology shifts to " efficiently, high-quality, cleaning ".
The content of the invention
It is an object of the invention to the key technology such as equipment connection, Environmental capacity is difficult in the YULU course of processing that solves to bestow favour
Topic, there is provided one kind is bestowed favour YULU automatic serial production line, realizes the continuous prodution of inter process, reduces manual operation, it is to avoid
Folium Camelliae sinensis landing and staff excessively contact the phenomenon of Folium Camelliae sinensis, improve work efficiency, Improving The Quality of Products level of security, promote to bestow favour
YULU tea processes the technology shifts to " efficiently, high-quality, cleaning ".
The present invention provides one kind and bestows favour YULU automatic production device and using method.
One kind of the present invention YULU automatic production device technological process of production of bestowing favour is：After tea picking, stand is positioned over blue or green
Room (1) carry out spreading out it is blue or green process 16-20h, until Measuring Moisture Content of Tea reaches 70-75%, then gas heat be conveyed to by fresh leaf conveyer (2) kill
Blue or green machine (3)；The hot green-keeping machine of gas (3) generates the vapor action of 120 DEG C of temperature in Folium Camelliae sinensis, continues to complete Folium Camelliae sinensis after decatize 70-73s
Complete for the first time, Measuring Moisture Content of Tea is 75-77%, 190 DEG C of hot blasts are subsequently provided, continuing 123-126s is dehydrated Folium Camelliae sinensis, now tea
Leaf moisture is 65-68%, then Folium Camelliae sinensis are conveyed to roller fixation machine (5) by the Jing conveyers (4) that complete；Adjustment roller fixation machine (5)
Parameter, heating makes cylinder wall temperature reach 190-200 DEG C, and Folium Camelliae sinensis can complete the of Folium Camelliae sinensis into after roller 137-187s
Secondary to complete and be dehydrated, now Measuring Moisture Content of Tea is 50-54%；Complete the Folium Camelliae sinensis after completing to be conveyed by a coolconveyer (6)
Damping machine (7) is given, Folium Camelliae sinensis are divided in machine redistributes the moisture inside the Folium Camelliae sinensis of dry tack free, make water content in leaf, stalk
Tend to balance, moisture regain softens, so as to complete the tempering process of Folium Camelliae sinensis, now Measuring Moisture Content of Tea is 46-50%；Folium Camelliae sinensis after moisture regain by
Knead the conveyer that unit (8) carries and convey and kneaded into kneading cylinder, the persistent period is 40-60min, until rolled twig rate ＞
95%, now fresh leaf moisture is without significant change；Folium Camelliae sinensis after kneading are conveyed to solution by the conveyer that unit (8) carries is kneaded
Block machine (9) is deblocked, and Folium Camelliae sinensis enter the single-layer drying machine (10) being followed by under the drive of conveyer belt and carry out for the first time " gross fire "
Process, treatment temperature is 240-270 DEG C, and the persistent period is 60s, now Measuring Moisture Content of Tea is 35-40%；Folium Camelliae sinensis pass through two for being followed by
Secondary coolconveyer (11) carries out natural cooling, and cool time is 2-3min, and now Measuring Moisture Content of Tea is 28-32%；After cooling
Folium Camelliae sinensis are transported into first drying machine (12) and carry out second " gross fire " process, and treatment temperature is 60-65 DEG C, the persistent period
248-297s, now Measuring Moisture Content of Tea is 28-32%；Folium Camelliae sinensis after process enter a rubbing machine (13) or No. two rubbing machines (14)
Shaping is carried out, the temperature of machine shaping is 100-110 DEG C, and the persistent period is 4-6min, now Measuring Moisture Content of Tea is 15%；Shaping is complete
Dried into rear entrance conserving secondary drying machine (15), drying temperature is 85 DEG C, and drying time is 248-278s, tea after the completion of drying
Leaf moisture is 5-7%；Folium Camelliae sinensis after drying carry out Titian process after airing 2-3min into fragrance extracting machine (16) under field conditions (factors),
Titian temperature is 110-115 DEG C, and the Titian time is 186-195s, and the Measuring Moisture Content of Tea after being ultimately produced is 4-6%；The grace
Apply YULU automatic production device order and use following equipment：By the blue or green room (1) in stand, fresh leaf conveyer (2), steaming apparatus (3),
Complete conveyer (4), roller fixation machine (5), coolconveyer (6), dynamic damping machine (7), knead unit (8), deblock
Machine (9), single-layer drying machine (10), cooling twice conveyer (11), first drying machine (12), rubbing machine (13), No. two essences
Rub machine (14), conserving secondary drying machine (15), fragrance extracting machine (16) composition；It is provided with fresh between the blue or green room (1) in described stand and steaming apparatus (3)
Leaf conveyer (2)；The conveyer that completes (4) is provided between described steaming apparatus (3) and roller fixation machine (5)；Described cylinder
A coolconveyer (6) is provided between green-keeping machine (5) and dynamic damping machine (7)；Couple successively after described dynamic damping machine (7)
Knead unit (8), deblocking machine (9), single-layer drying machine (10)；Between described single-layer drying machine (10) and first drying machine (12)
It is provided with cooling twice conveyer (11)；A rubbing machine (13), No. two essences are orderly connected with after described first drying machine (12)
Rub machine (14), conserving secondary drying machine (15), fragrance extracting machine (16).
One kind of the present invention is bestowed favour YULU automatic production device, it is characterised in that armamentarium is natural using the energy is cleaned
Gas or electric energy.
One kind of the present invention is bestowed favour YULU automatic production device, it is characterised in that using method is after tea picking, to place
Carry out spreading out blue or green process 16-20h in the blue or green room (1) in stand, until Measuring Moisture Content of Tea reaches 70-75%, then be conveyed to by fresh leaf conveyer (2)
The hot green-keeping machine of gas (3)；The hot green-keeping machine of gas (3) generates the vapor action of 120 DEG C of temperature in Folium Camelliae sinensis, continues to be completed after decatize 70-73s
The first time of Folium Camelliae sinensis completes, and Measuring Moisture Content of Tea is 75-77%, subsequently provides 190 DEG C of hot blasts, and continuing 123-126s is dehydrated Folium Camelliae sinensis,
Now Measuring Moisture Content of Tea is 65-68%, then Folium Camelliae sinensis are conveyed to roller fixation machine (5) by the Jing conveyers (4) that complete；Adjustment roller fixation
The parameter of machine (5), heating makes cylinder wall temperature reach 190-200 DEG C, and Folium Camelliae sinensis can complete tea into after roller 137-187s
Leaf completing for the second time and is dehydrated, and now Measuring Moisture Content of Tea is 50-54%；The Folium Camelliae sinensis after completing are completed by a coolconveyer
(6) damping machine (7) is conveyed to, Folium Camelliae sinensis are divided in machine redistributes the moisture inside the Folium Camelliae sinensis of dry tack free, in making leaf, stalk
Water content tends to balance, and moisture regain softens, and so as to complete the tempering process of Folium Camelliae sinensis, now Measuring Moisture Content of Tea is 46-50%；After moisture regain
Folium Camelliae sinensis kneaded into kneading cylinder by kneading the conveyer that unit (8) carries and are conveyed, and the persistent period is 40-60min, until into
Bar rate ＞ 95%, now fresh leaf moisture is without significant change；Folium Camelliae sinensis after kneading are defeated by the conveyer that unit (8) carries is kneaded
Give deblocking machine (9) to be deblocked, Folium Camelliae sinensis enter the single-layer drying machine (10) being followed by under the drive of conveyer belt and carry out for the first time
" gross fire " process, treatment temperature is 240-270 DEG C, and the persistent period is 60s, and now Measuring Moisture Content of Tea is 35-40%；Folium Camelliae sinensis are after
The cooling twice conveyer (11) for connecing carries out natural cooling, and cool time is 2-3min, and now Measuring Moisture Content of Tea is 28-32%；It is cold
But the Folium Camelliae sinensis after are transported into first drying machine (12) and carry out second " gross fire " process, and treatment temperature is 60-65 DEG C, is continued
Time 248-297s, now Measuring Moisture Content of Tea is 28-32%；Folium Camelliae sinensis after process enter a rubbing machine (13) or No. two rubbing machines
(14) shaping is carried out, the temperature of machine shaping is 100-110 DEG C, and the persistent period is 4-6min, now Measuring Moisture Content of Tea is 15%；Do
Dried into conserving secondary drying machine (15) after the completion of shape, drying temperature is 85 DEG C, and drying time is 248-278s, and drying is completed
Afterwards Measuring Moisture Content of Tea is 5-7%；Folium Camelliae sinensis after drying carry out Titian after airing 2-3min into fragrance extracting machine (16) under field conditions (factors)
Process, Titian temperature is 110-115 DEG C, the Titian time is 186-195s, the Measuring Moisture Content of Tea after being ultimately produced is 4-6%.
One kind of the present invention is bestowed favour YULU automatic production device, it is characterised in that described steaming apparatus (3) and cylinder
Green-keeping machine (5) combines the de-enzyming process for completing Folium Camelliae sinensis；Described dynamic damping machine (7) completes the moisture regain/tempering after tea green-keeping
Technique；A described rubbing machine (13), No. two rubbing machines (14) complete together YULU traditional-handwork shaping process of bestowing favour.
The invention has benefit that define one kind bestowing favour YULU automatic serial production line, realize from tea fresh leaves
To the automatic continuous production of finished product dry tea, the mode of production of existing semi-mechanization semi-hand is compared, significantly improve life
Product condition, it is to avoid Folium Camelliae sinensis landing and staff excessively contact the phenomenon of Folium Camelliae sinensis, reduce the secondary pollution in the course of processing, subtract
Light labor intensity, reduces labour cost, greatly improves production efficiency, is suitable for enterprise scale production.
YULU automatic production device and using method the invention discloses one kind is bestowed favour, simple structure, low cost of manufacture
YULU automatic production device of bestowing favour.
Description of the drawings
Accompanying drawing 1 is bestowed favour YULU automatic serial production line general arrangement for one kind；
In accompanying drawing：1- is the blue or green room in stand；2- is fresh leaf conveyer；3- is steaming apparatus；4 be-complete conveyer；5- is rolling
Cylinder green-keeping machine；6- is a coolconveyer；7- is dynamic damping machine；8- is to knead unit；9- is deblocking machine；10- is monolayer
Dehydrator；11- is cooling twice conveyer；12- is first drying machine；13- is a rubbing machine；14- is No. two rubbing machines；
15- is conserving secondary drying machine；16- is fragrance extracting machine.
Specific embodiment
Embodiment 1：One kind is bestowed favour YULU automatic production device, and the technological process of production is：After tea picking, stand is positioned over
Blue or green room 1 carry out spreading out it is blue or green process 16-20h, until Measuring Moisture Content of Tea reaches 70-75%, then gas heat be conveyed to by fresh leaf conveyer 2 complete
Machine 3；The hot green-keeping machine 3 of gas generates the vapor action of 120 DEG C of temperature in Folium Camelliae sinensis, continues the first time that Folium Camelliae sinensis are completed after decatize 70-73s
Complete, Measuring Moisture Content of Tea is 75-77%, 190 DEG C of hot blasts are subsequently provided, continuing 123-126s is dehydrated Folium Camelliae sinensis, now Measuring Moisture Content of Tea
For 65-68%, then Folium Camelliae sinensis are conveyed to roller fixation machine 5 by the Jing conveyers 4 that complete；The parameter of adjustment roller fixation machine 5, heating makes
Cylinder wall temperature reaches 190-200 DEG C, and Folium Camelliae sinensis can complete completing for the second time and taking off for Folium Camelliae sinensis into after roller 137-187s
Water, now Measuring Moisture Content of Tea is 50-54%；Complete the Folium Camelliae sinensis after completing and damping machine 7, Folium Camelliae sinensis are conveyed to by a coolconveyer 6
Dividing in machine redistributes the moisture inside the Folium Camelliae sinensis of dry tack free, makes water content in leaf, stalk tend to balance, and moisture regain becomes
Soft, so as to complete the tempering process of Folium Camelliae sinensis, now Measuring Moisture Content of Tea is 46-50%；Folium Camelliae sinensis after moisture regain are by kneading what unit 8 was carried
Conveyer conveyed and kneaded into kneading cylinder, and the persistent period is 40-60min, until rolled twig rate ＞ 95%, now fresh leaf
Moisture is without significant change；Folium Camelliae sinensis after kneading are deblocked by kneading the conveyer that unit 8 carries and be conveyed to deblocking machine 9, Folium Camelliae sinensis
The single-layer drying machine 10 being followed by is entered under the drive of conveyer belt carries out " gross fire " process for the first time, and treatment temperature is 240-270
DEG C, the persistent period is 60s, and now Measuring Moisture Content of Tea is 35-40%；Folium Camelliae sinensis carry out nature through the cooling twice conveyer 11 being followed by
Cooling, cool time is 2-3min, and now Measuring Moisture Content of Tea is 28-32%；Folium Camelliae sinensis after cooling are transported into first drying machine
12 carry out second " gross fire " is processed, and treatment temperature is 60-65 DEG C, persistent period 248-297s, and now Measuring Moisture Content of Tea is 28-
32%；Folium Camelliae sinensis after process carry out shaping into a rubbing machine 13 or No. two rubbing machines 14, and the temperature of machine shaping is 100-
110 DEG C, the persistent period is 4-6min, and now Measuring Moisture Content of Tea is 15%；Dried into conserving secondary drying machine 15 after the completion of shaping,
Drying temperature is 85 DEG C, and drying time is 248-278s, and Measuring Moisture Content of Tea is 5-7% after the completion of drying；Folium Camelliae sinensis after drying are certainly
Entering fragrance extracting machine 16 under the conditions of so after airing 2-3min carries out Titian process, and Titian temperature is 110-115 DEG C, and the Titian time is
186-195s, the Measuring Moisture Content of Tea after being ultimately produced is 4-6%；The YULU automatic production device order of bestowing favour is using such as
Lower equipment：By the blue or green room 1 in stand, fresh leaf conveyer 2, steaming apparatus 3, the conveyer 4 that completes, once roller fixation machine 5, cooling conveying
Machine 6, dynamic damping machine 7, knead unit 8, deblocking machine 9, single-layer drying machine 10, cooling twice conveyer 11, first drying machine 12,
A number rubbing machine 13, No. two rubbing machines 14, conserving secondary drying machine 15, fragrance extracting machines 16 are constituted；The blue or green room 1 in described stand and steaming apparatus
Fresh leaf conveyer 2 is provided between 3；The conveyer 4 that completes is provided between described steaming apparatus 3 and roller fixation machine 5；Described cylinder
A coolconveyer 6 is provided between green-keeping machine 5 and dynamic damping machine 7；Kneading machine is orderly connected with after described dynamic damping machine 7
Group 8, deblocking machine 9, single-layer drying machine 10；Cooling twice conveyer is provided between described single-layer drying machine 10 and first drying machine 12
11；A rubbing machine 13, No. two rubbing machines 14, conserving secondary drying machines 15, Titian are orderly connected with after described first drying machine 12
Machine 16.Armamentarium is adopted and cleans energy gas or electric energy.Described steaming apparatus 3 and roller fixation machine 5 are combined
Complete the de-enzyming process of Folium Camelliae sinensis；Described dynamic damping machine 7 completes the moisture regain after tea green-keeping/tempering technique；Described No. one
13, No. two rubbing machines 14 of rubbing machine complete together YULU traditional-handwork shaping process of bestowing favour.
Embodiment 2：Bestow favour Qingjian River Tea Industry Co., Ltd Tea Processing workshop in Enshi State of Hubei Province.Bestow favour in the workshop
YULU automatic serial production line is built in August, 2011, and according to the production line described in invention programming and distribution are carried out.Folium Camelliae sinensis are adopted
After plucking, being positioned over the blue or green room 1 in stand carries out spreading out blue or green process 16-20h, until Measuring Moisture Content of Tea reaches 70-75%, then by fresh leaf conveyer 2
It is conveyed to the hot green-keeping machine 3 of gas；The hot green-keeping machine 3 of gas generates the vapor action of 120 DEG C of temperature in Folium Camelliae sinensis, continues complete after decatize 70-73s
First time into Folium Camelliae sinensis completes, and Measuring Moisture Content of Tea is 75-77%, subsequently provides 190 DEG C of hot blasts, and continuing 123-126s takes off Folium Camelliae sinensis
Water, now Measuring Moisture Content of Tea is 65-68%, then Folium Camelliae sinensis are conveyed to roller fixation machine 5 by the Jing conveyers 4 that complete；Adjustment roller fixation
The parameter of machine 5, heating makes cylinder wall temperature reach 190-200 DEG C, and Folium Camelliae sinensis can complete Folium Camelliae sinensis into after roller 137-187s
Complete for the second time and be dehydrated, now Measuring Moisture Content of Tea is 50-54%；Complete the Folium Camelliae sinensis after completing defeated by a coolconveyer 6
Damping machine 7 is given, Folium Camelliae sinensis are divided in machine redistributes the moisture inside the Folium Camelliae sinensis of dry tack free, make water content in leaf, stalk
Tend to balance, moisture regain softens, so as to complete the tempering process of Folium Camelliae sinensis, now Measuring Moisture Content of Tea is 46-50%；Folium Camelliae sinensis after moisture regain by
Knead the conveyer that unit 8 carries and convey and kneaded into kneading cylinder, the persistent period is 40-60min, until rolled twig rate ＞
95%, now fresh leaf moisture is without significant change；Folium Camelliae sinensis after kneading are deblocked by kneading the conveyer that unit 8 carries and be conveyed to
Machine 9 is deblocked, and Folium Camelliae sinensis enter the single-layer drying machine 10 being followed by under the drive of conveyer belt and carry out " gross fire " process for the first time, place
Reason temperature is 240-270 DEG C, and the persistent period is 60s, and now Measuring Moisture Content of Tea is 35-40%；Folium Camelliae sinensis pass through the cooling twice being followed by
Conveyer 11 carries out natural cooling, and cool time is 2-3min, and now Measuring Moisture Content of Tea is 28-32%；Folium Camelliae sinensis after cooling are defeated
Being fed into first drying machine 12 carries out second " gross fire " process, and treatment temperature is 60-65 DEG C, persistent period 248-297s, this
When Measuring Moisture Content of Tea be 28-32%；Folium Camelliae sinensis after process carry out shaping into a rubbing machine 13 or No. two rubbing machines 14, and machine does
The temperature of shape is 100-110 DEG C, and the persistent period is 4-6min, and now Measuring Moisture Content of Tea is 15% or so；Two are entered after the completion of shaping
Secondary dehydrator 15 is dried, and drying temperature is 85 DEG C, and drying time is 248-278s, and Measuring Moisture Content of Tea is 5- after the completion of drying
7%.Folium Camelliae sinensis after drying carry out Titian process after airing 2-3min into fragrance extracting machine 16 under field conditions (factors), and Titian temperature is
110-115 DEG C, the Titian time is 186-195s, and the Measuring Moisture Content of Tea after being ultimately produced is 4-6%.Wherein, in production line
The blue or green room 1 in stand can spread 2000 kilograms of fresh leaf；Steaming apparatus 3 and roller fixation machine 5 carry out combining completing, and production efficiency is up to 200
Kg/hour；Dynamic damping machine 7 can store 200 kilograms of water-removing leaveses；Kneading unit 8 carries out tea rolling, and production efficiency is up to 240
Kg/hour；A number rubbing machine 14 and No. two rubbing machines 15 carry out shaping, and production efficiency is up to 200 kgs/hour.By production
Line is introduced, and the said firm realizes the automatic continuous production of bestow favour YULU and baked green tea, compares traditional handss of semi-mechanization half
Work is produced, and significantly improves working condition, it is to avoid Folium Camelliae sinensis landing and staff excessively contact the phenomenon of Folium Camelliae sinensis, reduce plus
Secondary pollution during work, alleviates labor intensity, reduces labour cost, greatly improves production efficiency.Production technology
Index reaches the daily output of every production line and bestows favour 800 kilograms of YULU green tea (dry tea), finished product moisture content≤6%, unqualified tea≤3%,
Traditional semi-mechanization semi-hand production is compared, unit interval production capacity improves 15%, and the output value increases by 15%, increases income and economizes on spending 20%,
Energy-conservation more than 30%, technical standard rate reaches more than 98%.
Embodiment 3：Bestow favour Qin Xiyuan tea industries Development Co., Ltd workshop Tea Processing workshop in Enshi State of Hubei Province.Should
Two YULU automatic serial production lines of bestowing favour, layout and embodiment and example 1 basic are introduced in October, 2013 in workshop
Cause, except for the difference that the stand green grass or young crops room 1 in production line can spread 4000 kilograms of fresh leaf；Two steaming apparatus 3 and two roller fixations
Machine 5 carries out combining completing, and production efficiency is up to 400 kgs/hour；Dynamic damping machine 7 can store 400 kilograms of water-removing leaveses；Kneading machine
Group 8 carries out tea rolling, and production efficiency is up to 480 kgs/hour；Two rubbing machines 14 and two No. two rubbing machines 15 are carried out
Shaping, production efficiency is up to 400 kgs/hour.Other tea enterprises of same size are compared, labor reduces more than half, production capacity
30% is improved, the output value increases by 25%, increases income and economizes on spending 30%.
Embodiment 4：In Enshi State of Hubei Province Badong County Hubei gold fruit juice industry Co., Ltd's Tea Processing workshop.The car
Between introduce two YULU automatic serial production lines of bestowing favour in August, 2014, layout and embodiment are consistent with example 2, difference
Be that two production lines share one group and knead unit, share and knead unit production efficiency for 420 kgs/hour；Share one to move
State damping machine, installing the dynamic damping machine 7 of single bigger specification can store 400 kilograms of water-removing leaveses.Workshop Tan Qing rooms 1 can spread
4000 kilograms of fresh leaf；Two steaming apparatus 3 and two roller fixation machines 5 carry out combining completing, production efficiency up to 400 kilograms/
Hour；Two rubbing machines 14 and two No. two rubbing machines 15 carry out shaping, and production efficiency is up to 400 kgs/hour.Compare reality
For example 2, the equipment outfit to two production lines is optimized, and in the case where ensureing that production capacity is constant, that is, reduces equipment
Taking the area of Factory Building also reduces input of the enterprise to equipment.
Claims (4)
1. one kind is bestowed favour YULU automatic production device, and the technological process of production is：After tea picking, it is positioned over the blue or green room (1) in stand and enters
Row stand is blue or green to process 16-20h, until Measuring Moisture Content of Tea reaches 70-75%, then is conveyed to the hot green-keeping machine of gas by fresh leaf conveyer (2)
(3)；The hot green-keeping machine of gas (3) generates the vapor action of 120 DEG C of temperature in Folium Camelliae sinensis, continues to complete the first of Folium Camelliae sinensis after decatize 70-73s
Secondary to complete, Measuring Moisture Content of Tea is 75-77%, subsequently provides 190 DEG C of hot blasts, and continuing 123-126s is dehydrated Folium Camelliae sinensis, now Aqua Folium Camelliae sinensis
It is divided into 65-68%, then Folium Camelliae sinensis are conveyed to roller fixation machine (5) by the Jing conveyers (4) that complete；The ginseng of adjustment roller fixation machine (5)
Number, heating makes cylinder wall temperature reach 190-200 DEG C, and Folium Camelliae sinensis can complete second of Folium Camelliae sinensis into after roller 137-187s
Complete and be dehydrated, now Measuring Moisture Content of Tea is 50-54%；Complete the Folium Camelliae sinensis after completing to be given back to by coolconveyer (6) conveying
Damp machine (7), Folium Camelliae sinensis are divided in machine redistributes the moisture inside the Folium Camelliae sinensis of dry tack free, tends to water content in leaf, stalk
Balance, moisture regain softens, and so as to complete the tempering process of Folium Camelliae sinensis, now Measuring Moisture Content of Tea is 46-50%；Folium Camelliae sinensis after moisture regain are by kneading
The conveyer that unit (8) is carried conveyed and kneaded into kneading cylinder, and the persistent period is 40-60min, until rolled twig rate ＞ 95%
, now fresh leaf moisture is without significant change；Folium Camelliae sinensis after kneading are conveyed to deblocking machine by the conveyer that unit (8) carries is kneaded
(9) deblocked, Folium Camelliae sinensis enter the single-layer drying machine (10) being followed by under the drive of conveyer belt and carry out " gross fire " process for the first time,
Treatment temperature is 240-270 DEG C, and the persistent period is 60s, and now Measuring Moisture Content of Tea is 35-40%；Folium Camelliae sinensis are secondary cold through what is be followed by
But conveyer (11) carries out natural cooling, and cool time is 2-3min, and now Measuring Moisture Content of Tea is 28-32%；Folium Camelliae sinensis after cooling
Being transported into first drying machine (12) carries out second " gross fire " process, and treatment temperature is 60-65 DEG C, persistent period 248-
297s, now Measuring Moisture Content of Tea is 28-32%；Folium Camelliae sinensis after process enter a rubbing machine (13) or No. two rubbing machines (14) and carry out
Shaping, the temperature of machine shaping is 100-110 DEG C, and the persistent period is 4-6min, and now Measuring Moisture Content of Tea is 15%；After the completion of shaping
Dried into conserving secondary drying machine (15), drying temperature is 85 DEG C, and drying time is 248-278s, Aqua Folium Camelliae sinensis after the completion of drying
It is divided into 5-7%；Folium Camelliae sinensis after drying carry out Titian process, Titian after airing 2-3min into fragrance extracting machine (16) under field conditions (factors)
Temperature is 110-115 DEG C, and the Titian time is 186-195s, and the Measuring Moisture Content of Tea after being ultimately produced is 4-6%；The jade of bestowing favour
Dew automatic production device order uses following equipment：By the blue or green room (1) in stand, fresh leaf conveyer (2), steaming apparatus (3), complete
Conveyer (4), roller fixation machine (5), coolconveyer (6), dynamic damping machine (7), knead unit (8), deblocking machine
(9), single-layer drying machine (10), cooling twice conveyer (11), first drying machine (12), rubbing machine (13), No. two essences are rubbed
Machine (14), conserving secondary drying machine (15), fragrance extracting machine (16) composition；Fresh leaf is provided between the blue or green room (1) in described stand and steaming apparatus (3)
Conveyer (2)；The conveyer that completes (4) is provided between described steaming apparatus (3) and roller fixation machine (5)；Described cylinder is killed
A coolconveyer (6) is provided between blue or green machine (5) and dynamic damping machine (7)；It is orderly connected with after described dynamic damping machine (7)
Knead unit (8), deblocking machine (9), single-layer drying machine (10)；Set between described single-layer drying machine (10) and first drying machine (12)
There is cooling twice conveyer (11)；It is orderly connected with a rubbing machine (13), No. two essences after described first drying machine (12) to rub
Machine (14), conserving secondary drying machine (15), fragrance extracting machine (16).
2. bestow favour YULU automatic production device according to the one kind described in claim 1, it is characterised in that armamentarium is using clear
Clean energy gas or electric energy.
3. one kind is bestowed favour YULU automatic production device, it is characterised in that using method is after tea picking, to be positioned over the blue or green room in stand
(1) carry out spreading out it is blue or green process 16-20h, until Measuring Moisture Content of Tea reaches 70-75%, then gas heat be conveyed to by fresh leaf conveyer (2) complete
Machine (3)；The hot green-keeping machine of gas (3) generates the vapor action of 120 DEG C of temperature in Folium Camelliae sinensis, continues to be completed after decatize 70-73s the of Folium Camelliae sinensis
Once complete, Measuring Moisture Content of Tea is 75-77%, 190 DEG C of hot blasts are subsequently provided, continuing 123-126s is dehydrated Folium Camelliae sinensis, now Folium Camelliae sinensis
Moisture is 65-68%, then Folium Camelliae sinensis are conveyed to roller fixation machine (5) by the Jing conveyers (4) that complete；Adjustment roller fixation machine (5)
Parameter, heating makes cylinder wall temperature reach 190-200 DEG C, and Folium Camelliae sinensis can complete the second of Folium Camelliae sinensis into after roller 137-187s
Secondary to complete and be dehydrated, now Measuring Moisture Content of Tea is 50-54%；Complete the Folium Camelliae sinensis after completing to be conveyed to by a coolconveyer (6)
Damping machine (7), Folium Camelliae sinensis are divided in machine redistributes the moisture inside the Folium Camelliae sinensis of dry tack free, makes water content in leaf, stalk become
In balance, moisture regain softens, and so as to complete the tempering process of Folium Camelliae sinensis, now Measuring Moisture Content of Tea is 46-50%；Folium Camelliae sinensis after moisture regain are by rubbing
The conveyer that twister group (8) is carried conveyed and kneaded into kneading cylinder, and the persistent period is 40-60min, until rolled twig rate ＞
95%, now fresh leaf moisture is without significant change；Folium Camelliae sinensis after kneading are conveyed to solution by the conveyer that unit (8) carries is kneaded
Block machine (9) is deblocked, and Folium Camelliae sinensis enter the single-layer drying machine (10) being followed by under the drive of conveyer belt and carry out for the first time " gross fire "
Process, treatment temperature is 240-270 DEG C, and the persistent period is 60s, now Measuring Moisture Content of Tea is 35-40%；Folium Camelliae sinensis pass through two for being followed by
Secondary coolconveyer (11) carries out natural cooling, and cool time is 2-3min, and now Measuring Moisture Content of Tea is 28-32%；After cooling
Folium Camelliae sinensis are transported into first drying machine (12) and carry out second " gross fire " process, and treatment temperature is 60-65 DEG C, the persistent period
248-297s, now Measuring Moisture Content of Tea is 28-32%；Folium Camelliae sinensis after process enter a rubbing machine (13) or No. two rubbing machines (14)
Shaping is carried out, the temperature of machine shaping is 100-110 DEG C, and the persistent period is 4-6min, now Measuring Moisture Content of Tea is 15%；Shaping is complete
Dried into rear entrance conserving secondary drying machine (15), drying temperature is 85 DEG C, and drying time is 248-278s, tea after the completion of drying
Leaf moisture is 5-7%；Folium Camelliae sinensis after drying carry out Titian process after airing 2-3min into fragrance extracting machine (16) under field conditions (factors),
Titian temperature is 110-115 DEG C, and the Titian time is 186-195s, and the Measuring Moisture Content of Tea after being ultimately produced is 4-6%.
4. bestow favour YULU automatic production device according to the one kind described in claim 3, it is characterised in that described vapour heat completes
Machine (3) and roller fixation machine (5) combine the de-enzyming process for completing Folium Camelliae sinensis；After described dynamic damping machine (7) completes tea green-keeping
Moisture regain/tempering technique；A described rubbing machine (13), No. two rubbing machines (14) the YULU traditional-handwork that completes to bestow favour together does
Shape technique.
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| CN201610980825.3A CN106561863A (en) | 2016-11-08 | 2016-11-08 | Automated production device for Enshi Yulu and use method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107019064A (en) * | 2017-05-22 | 2017-08-08 | 四川省登尧机械设备有限公司 | A kind of scented tea production line |
| CN108464359A (en) * | 2018-03-27 | 2018-08-31 | 华电电力科学研究院有限公司 | A kind of comprehensive energy management and utilization system and method for tea making industry |
| CN115211472A (en) * | 2022-07-27 | 2022-10-21 | 浙江更香有机茶业开发有限公司 | Tea digital production line and production method thereof |
| CN115380964A (en) * | 2022-08-11 | 2022-11-25 | 恩施土家族苗族自治州农业科学院 | Double-cylinder direct injection steam-heat mixing fixation machine |
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| CN115211472A (en) * | 2022-07-27 | 2022-10-21 | 浙江更香有机茶业开发有限公司 | Tea digital production line and production method thereof |
| CN115380964A (en) * | 2022-08-11 | 2022-11-25 | 恩施土家族苗族自治州农业科学院 | Double-cylinder direct injection steam-heat mixing fixation machine |
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