CN106560540A - Single-side double-color five-guide bar jacquard pattern net cloth production technology - Google Patents
Single-side double-color five-guide bar jacquard pattern net cloth production technology Download PDFInfo
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- CN106560540A CN106560540A CN201510755382.3A CN201510755382A CN106560540A CN 106560540 A CN106560540 A CN 106560540A CN 201510755382 A CN201510755382 A CN 201510755382A CN 106560540 A CN106560540 A CN 106560540A
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- sley bar
- color
- yarn
- jacquard pattern
- screen cloth
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Abstract
The invention discloses a single-side double-color five-guide bar jacquard pattern net cloth production technology comprising the following steps: 1, pattern technical design of a single-side double-color five-guide bar jacquard pattern net cloth; 2, editing patterns; 3, weaving production; 4, dyeing and finishing, and moulding. The production technology is improved, thus forming the exquisite single-side double-color five-guide bar jacquard pattern net cloth. The single-side double-color five-guide bar jacquard pattern net cloth formed by using the production technology is high in pattern precision, good in stability, and the finish product net cloth is stable in pattern braiding, and excellent in double-color effect; in addition, the prepared single-side double-color five-guide bar jacquard pattern net cloth is comfortable and soft in handfeeling, and has excellent anti-wrinkling ability, shape-retaining ability and wear resistance.
Description
Technical field
The present invention relates to screen cloth production technical field, more particularly to a kind of production technology of the comb jacquard pattern design screen cloth of one-sided dual-color five.
Background technology
With the demand in market, growth in the living standard, texture and comfort requirement more and more higher of the people to weaving face fabric, to net
Cloth requirement on machining accuracy also more and more higher, meanwhile, also require that weaving face fabric fashion is attractive in appearance.Existing some shapings on existing market
There was only monochromatic effect in weaving face fabric, its surface, it is impossible to meet the demand of people;Although in addition, current Jacquard machine on the market
The yarn that two or more materials can also be worn is woven, and also has two or more colors after the warp knitting cloth that braiding is obtained is dyed, but
It is that, because Jacquard product technology is not also very ripe, existing process means are limited, causes patterning design limitation and thread material to be matched somebody with somebody
It is improper to close, and weaves the easy torsional deformation of flower pattern on the screen cloth fabric for coming or cause not of uniform size, and flower pattern precision is low, stability is poor,
Finished product screen cloth surface color interlocks in a jumble, does not reach the effect of design requirement.
The content of the invention
For the above-mentioned problems in the prior art, the technical problem to be solved is to provide a kind of one-sided dual-color five
The production technology of comb jacquard pattern design screen cloth, using one-sided dual-color five made by the production technology flower pattern precision of jacquard pattern design screen cloth is combed
It is high, have good stability, the flower pattern braiding of finished product screen cloth is stable, two-color effect is good, additionally, made by the comb merchant of one-sided dual-color five
Card jacquard weave screen cloth comfortable feel is soft, with good anti-fold, shape-retaining ability and wearability.
Technical scheme is as follows:A kind of one-sided dual-color five combs the production technology of jacquard pattern design screen cloth, and the production technology includes
Following steps:
(1) one-sided dual-color five combs the flower pattern technological design of jacquard pattern design screen cloth:
The comb jacquard pattern design screen cloth of the one-sided dual-color five is formed using single jacquard pattern design warp knit machine braiding, single jacquard pattern design warp knit machine
Sley bar GB1, sley bar GB2, sley bar GB3, sley bar GB4 and sley bar GB5 five are provided with sley bar, the comb jacquard pattern design of one-sided dual-color five
The flower pattern technological design of screen cloth is as follows:
Sley bar GB1:The low bullet Polyester Yarns of warping 100D semi-gloss, 6 coiled hair 512 yarns of each coiled hair, the yarn of sley bar GB1 is empty
Mode is worn completely to wear, gear warp run-in 1900mm/ lacquer, the institutional framework of sley bar GB1 is 00/11, and the yarn of sley bar GB1 contains
Amount accounts for 22%;
Sley bar GB2:The low bullet Polyester Yarns of warping 150D semi-gloss, 6 coiled hair 512 yarns of each coiled hair, the yarn of sley bar GB2 is empty
Mode is worn completely to wear, gear warp run-in 2150mm/ lacquer, the institutional framework of sley bar GB2 is 01/10, and the yarn of sley bar GB2 contains
Amount accounts for 37%;
Sley bar GB3:Warping 140D semi-gloss polyamide staple fibre spun yarn, 6 coiled hair 256 yarns of each coiled hair, the yarn sky side of wearing of sley bar GB3
Formula wears 1 empty, gear warp run-in 2150mm/ lacquer for 1, and the institutional framework of sley bar GB3 is 10/12, and the yarn of sley bar GB3 contains
Amount accounts for 17%;
Sley bar GB4:The low bullet Polyester Yarns of warping 150D semi-gloss, 6 coiled hair 256 yarns of each coiled hair, the yarn of sley bar GB4 is empty
Wear mode and wear 1 empty, gear warp run-in 1900mm/ lacquer for 1, the institutional framework of sley bar GB4 is 10/12, the yarn of sley bar GB4
Line content accounts for 16%;
Sley bar GB5:Warping 140D semi-gloss polyamide staple fibre spun yarn, 6 coiled hair 512 yarns of each coiled hair, the yarn sky side of wearing of sley bar GB5
Formula is completely to wear, gear warp run-in 520mm/ lacquer, and the institutional framework of sley bar GB5 is 01/10, and the yarn content of sley bar GB5 is accounted for
8%;
(2) flower pattern is edited:On computers the one-sided dual-color is edited by the flower pattern technological design of step (1) using weaving CAD software
The Electronic CAD flower pattern of five comb jacquard pattern design screen cloths, by the flower pattern document that editor generates the control of single jacquard pattern design warp knit machine is imported to
In system;
(3) weaving production:Yarn is put on by design technology requirement, the |input paramete on single jacquard pattern design warp knit machine is compiled
Knit production;
(4) dyeing and finishing sizing:Pre-treatment is carried out to the embryo cloth that step (3) is woven into, the greasy dirt on embryo cloth surface is removed and was being weaved
The finish added in journey, then carries out dyeing process, and dyeing carries out again soft treatment, finally carries out again at thermal finalization after completing
Reason, makes the described comb jacquard pattern design screen cloth of one-sided dual-color five.
Further, the dyeing treatment in the step (4) is as follows:Embryo cloth through pre-treatment is put in dye vat, is thrown
Enter the dyestuff and white anti-fouling agent of corresponding style color, dye vat temperature is improved to 100-105 DEG C, be incubated 1 hour, continue to carry
High dye vat temperature is incubated 1 hour to 115-120 DEG C, and dye vat temperature is improved again to 130-135 DEG C, is incubated 1 hour, complete
Into dyeing.
Further, the thermal finalization processing method in the step (4) is as follows:Arranged using the method for hot stentering forming,
The irregular screen cloth of profile is set to form the screen cloth of cyclic structure, acquisition cloth cover is smooth, heat setting temperature scope is 185 DEG C -190 DEG C.
Further, the soft treatment in the step (4) is to carry out soft treatment using the method for adding softening agent.
Beneficial effects of the present invention:The flower pattern precision of jacquard pattern design screen cloth is combed using one-sided dual-color five made by production technology of the present invention
It is high, have good stability, the flower pattern braiding of finished product screen cloth is stable, two-color effect is good, additionally, made by the comb merchant of one-sided dual-color five
Card jacquard weave screen cloth comfortable feel is soft, with good anti-fold, shape-retaining ability and wearability.
Specific embodiment
Technical solutions according to the invention are further described with reference to specific embodiment.
A kind of one-sided dual-color five combs the production technology of jacquard pattern design screen cloth, and the production technology is comprised the following steps:
(1) one-sided dual-color five combs the flower pattern technological design of jacquard pattern design screen cloth:
The comb jacquard pattern design screen cloth of the one-sided dual-color five is formed using single jacquard pattern design warp knit machine braiding, single jacquard pattern design warp knit machine
It is prior art device, single jacquard pattern design warp knit machine is provided with sley bar GB1, sley bar GB2, sley bar GB3, sley bar GB4 and sley bar
GB5 five produces effect of decorative patterns sley bar by the tissue change braiding of 5 sley bars, that is, make full use of the flower pattern of the sley bar of Jacquard
Weaving Cycle polytropy, the change flexibility of electronic jacquard tricot machine pin is entried change with reference to sley bar sky, is produced with good saturating
The peculiar comb jacquard pattern design screen cloth of one-sided dual-color five of gas, outward appearance decorative pattern, the one-sided dual-color five combs the flower of jacquard pattern design screen cloth
Type technological design is as follows:
Sley bar GB1:The low bullet Polyester Yarns of warping 100D semi-gloss, 6 coiled hair 512 yarns of each coiled hair, the yarn of sley bar GB1 is empty
Mode is worn completely to wear, gear warp run-in 1900mm/ lacquer, the institutional framework of sley bar GB1 is 00/11, and the yarn of sley bar GB1 contains
Amount accounts for 22%;
Sley bar GB2:The low bullet Polyester Yarns of warping 150D semi-gloss, 6 coiled hair 512 yarns of each coiled hair, the yarn of sley bar GB2 is empty
Mode is worn completely to wear, gear warp run-in 2150mm/ lacquer, the institutional framework of sley bar GB2 is 01/10, and the yarn of sley bar GB2 contains
Amount accounts for 37%;
Sley bar GB3:Warping 140D semi-gloss polyamide staple fibre spun yarn, 6 coiled hair 256 yarns of each coiled hair, the yarn sky side of wearing of sley bar GB3
Formula wears 1 empty, gear warp run-in 2150mm/ lacquer for 1, and the institutional framework of sley bar GB3 is 10/12, and the yarn of sley bar GB3 contains
Amount accounts for 17%;
Sley bar GB4:The low bullet Polyester Yarns of warping 150D semi-gloss, 6 coiled hair 256 yarns of each coiled hair, the yarn of sley bar GB4 is empty
Wear mode and wear 1 empty, gear warp run-in 1900mm/ lacquer for 1, the institutional framework of sley bar GB4 is 10/12, the yarn of sley bar GB4
Line content accounts for 16%;
Sley bar GB5:Warping 140D semi-gloss polyamide staple fibre spun yarn, 6 coiled hair 512 yarns of each coiled hair, the yarn sky side of wearing of sley bar GB5
Formula is completely to wear, gear warp run-in 520mm/ lacquer, and the institutional framework of sley bar GB5 is 01/10, and the yarn content of sley bar GB5 is accounted for
8%;
" warping " refers to the technique mistake by the warp thread of certain radical by the length and width close wind of regulation in warp beam or beam of a loom
Journey;It is used with passing for sizing through the warp thread of warping;Warping requires that each warp tension is equal, is distributed in warp beam or beam of a loom
Uniformly;
(2) flower pattern is edited:On computers the one-sided dual-color is edited by the flower pattern technological design of step (1) using weaving CAD software
The Electronic CAD flower pattern of five comb jacquard pattern design screen cloths, by the flower pattern document that editor generates the control of single jacquard pattern design warp knit machine is imported to
In system, flash disk in flash disk, is then inserted single jacquard pattern design warp knit machine by the process mainly by the flower pattern document copying for generating
Flash disk interface on board;
(3) weaving production:Yarn is put on by design technology requirement, the |input paramete on single jacquard pattern design warp knit machine, Ran Houqi
Dynamic list jacquard pattern design warp knit machine carries out braiding production;
(4) dyeing and finishing sizing:Pre-treatment is carried out to the embryo cloth that step (3) is woven into, the greasy dirt on embryo cloth surface is removed and was being weaved
The finish added in journey, then carries out dyeing process, and dyeing carries out soft treatment using the method for adding softening agent again after completing,
If improving the softness of screen cloth, thermal finalization process is finally carried out again, make the described comb jacquard pattern design screen cloth of one-sided dual-color five.
Pre-treatment in the step (4) is primarily to the greasy dirt for removing embryo cloth surface and the finish added in fabrication processes.
If not carrying out pre-treatment, the finish in embryo cloth can form blocking film, be unfavorable for that embryo cloth contaminates thoroughly, easily cause specking, dye defect, and
Easily cause dyeing gloss to wither secretly, dyefastness is reduced;In addition, if pre-treatment is not carried out, and when thermal finalization process is carried out, oil
Agent can penetrate into screen cloth inside or thermal decomposition and pollute heat-setting equipment, tarry materials be formed on heat-setting equipment, the tarry
Thing can in turn pollute screen cloth again;If additionally, not carrying out pre-treatment, finish can also dissolve in fiber, be more easy to make dyestuff to fiber
Diffusion into the surface, makes fiber colour shoal.
Dyeing treatment in the step (4) is as follows:Embryo cloth through pre-treatment is put in dye vat, corresponding style is put into
The dyestuff of color and white anti-fouling agent, dye vat temperature is improved to 100-105 DEG C, is incubated 1 hour, continues to improve dye vat temperature
To 115-120 DEG C, 1 hour is incubated, dye vat temperature is improved again to 130-135 DEG C, be incubated 1 hour, complete dyeing, partly
Low Polyester Yarns and the semi-gloss polyamide staple fibre spun yarn of playing of light makes screen cloth be in one-sided dual-color effect in the presence of coloring agent.
Thermal finalization processing method in the step (4) is as follows:The screen cloth embryo cloth that step (3) is woven into is through pre-treatment, dye
After color process and soft treatment, arranged using the method for hot stentering forming, make the irregular screen cloth of profile form round knot
The screen cloth of structure, acquisition cloth cover is smooth, removes residual shrinkage, and dimensionally stable, wrinkle resistance is good, so that screen cloth has preferable fabric
Wearability, heat setting temperature can improve the stability of finished product with 170 DEG C as starting point in 185 DEG C -190 DEG C, reach sizing
Purpose, heat setting temperature is not to be exceeded 195 DEG C, can otherwise affect the feel and elasticity of finished product.
Beneficial effects of the present invention:Using the flower pattern essence on the comb of one-sided dual-color five jacquard pattern design screen cloth made by production technology of the present invention
Cause attractive in appearance, form and dimension to meet design requirement, do not easily cause flower pattern distortion or deform, flower pattern high precision, have good stability,
The flower pattern braiding of finished product screen cloth is stable, two-color effect is good, additionally, made by the comb jacquard pattern design screen cloth feel of one-sided dual-color five relax
It is suitable soft, with good anti-fold, shape-retaining ability and wearability.
The present invention preferably specific embodiment is these are only, but protection scope of the present invention is not limited thereto, it is all at this
Within bright spirit and principle, any modification, equivalent substitution and improvements made etc. should be included in protection scope of the present invention
Within.
Claims (4)
1. a kind of one-sided dual-color five combs the production technology of jacquard pattern design screen cloth, it is characterised in that the production technology is comprised the following steps:
(1) one-sided dual-color five combs the flower pattern technological design of jacquard pattern design screen cloth:
The comb jacquard pattern design screen cloth of the one-sided dual-color five is formed using single jacquard pattern design warp knit machine braiding, single jacquard pattern design warp knit machine
Sley bar GB1, sley bar GB2, sley bar GB3, sley bar GB4 and sley bar GB5 five are provided with sley bar, the comb jacquard pattern design of one-sided dual-color five
The flower pattern technological design of screen cloth is as follows:
Sley bar GB1:The low bullet Polyester Yarns of warping 100D semi-gloss, 6 coiled hair 512 yarns of each coiled hair, the yarn of sley bar GB1 is empty
Mode is worn completely to wear, gear warp run-in 1900mm/ lacquer, the institutional framework of sley bar GB1 is 00/11, and the yarn of sley bar GB1 contains
Amount accounts for 22%;
Sley bar GB2:The low bullet Polyester Yarns of warping 150D semi-gloss, 6 coiled hair 512 yarns of each coiled hair, the yarn of sley bar GB2 is empty
Mode is worn completely to wear, gear warp run-in 2150mm/ lacquer, the institutional framework of sley bar GB2 is 01/10, and the yarn of sley bar GB2 contains
Amount accounts for 37%;
Sley bar GB3:Warping 140D semi-gloss polyamide staple fibre spun yarn, 6 coiled hair 256 yarns of each coiled hair, the yarn sky side of wearing of sley bar GB3
Formula wears 1 empty, gear warp run-in 2150mm/ lacquer for 1, and the institutional framework of sley bar GB3 is 10/12, and the yarn of sley bar GB3 contains
Amount accounts for 17%;
Sley bar GB4:The low bullet Polyester Yarns of warping 150D semi-gloss, 6 coiled hair 256 yarns of each coiled hair, the yarn of sley bar GB4 is empty
Wear mode and wear 1 empty, gear warp run-in 1900mm/ lacquer for 1, the institutional framework of sley bar GB4 is 10/12, the yarn of sley bar GB4
Line content accounts for 16%;
Sley bar GB5:Warping 140D semi-gloss polyamide staple fibre spun yarn, 6 coiled hair 512 yarns of each coiled hair, the yarn sky side of wearing of sley bar GB5
Formula is completely to wear, gear warp run-in 520mm/ lacquer, and the institutional framework of sley bar GB5 is 01/10, and the yarn content of sley bar GB5 is accounted for
8%;
(2) flower pattern is edited:On computers the one side is edited by the flower pattern technological design of step (1) using weaving CAD software double
Color five combs the Electronic CAD flower pattern of jacquard pattern design screen cloth, and the flower pattern document that editor generates is imported to into the control of single jacquard pattern design warp knit machine
In system processed;
(3) weaving production:Yarn is put on by design technology requirement, the |input paramete on single jacquard pattern design warp knit machine is compiled
Knit production;
(4) dyeing and finishing sizing:Pre-treatment is carried out to the embryo cloth that step (3) is woven into, the greasy dirt on embryo cloth surface is removed and in weaving
During the finish that adds, then carry out dyeing process, dyeing carries out again soft treatment after completing, and thermal finalization is finally carried out again
Process, make the described comb jacquard pattern design screen cloth of one-sided dual-color five.
2. a kind of one-sided dual-color five according to claim 1 combs the production technology of jacquard pattern design screen cloth, it is characterised in that:Institute
The dyeing treatment stated in step (4) is as follows:Embryo cloth through pre-treatment is put in dye vat, corresponding style color is put into
Dyestuff and white anti-fouling agent, dye vat temperature is improved to 100-105 DEG C, is incubated 1 hour, continues to improve dye vat temperature to 115-120
DEG C, 1 hour is incubated, dye vat temperature is improved again to 130-135 DEG C, 1 hour is incubated, complete dyeing.
3. a kind of one-sided dual-color five according to claim 1 combs the production technology of jacquard pattern design screen cloth, it is characterised in that:Institute
The thermal finalization processing method stated in step (4) is as follows:Arranged using the method for hot stentering forming, made the irregular net of profile
Cloth forms the screen cloth of cyclic structure, and acquisition cloth cover is smooth, and heat setting temperature scope is 185 DEG C -190 DEG C.
4. a kind of one-sided dual-color five according to claim 1 combs the production technology of jacquard pattern design screen cloth, it is characterised in that:Institute
It is to carry out soft treatment using the method for adding softening agent to state the soft treatment in step (4).
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Cited By (3)
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---|---|---|---|---|
CN107164876A (en) * | 2017-05-11 | 2017-09-15 | 信泰(福建)科技有限公司 | A kind of weaving method of jacquard pattern design screen cloth |
CN108589012A (en) * | 2018-06-01 | 2018-09-28 | 信泰(福建)科技有限公司 | A kind of double jacquard pattern design screen cloth weavings of single side |
CN108589013A (en) * | 2018-07-10 | 2018-09-28 | 信泰(福建)科技有限公司 | A kind of bodkin colour developing jacquard weave Jacquard screen cloth and preparation method thereof |
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CN108589012A (en) * | 2018-06-01 | 2018-09-28 | 信泰(福建)科技有限公司 | A kind of double jacquard pattern design screen cloth weavings of single side |
CN108589013A (en) * | 2018-07-10 | 2018-09-28 | 信泰(福建)科技有限公司 | A kind of bodkin colour developing jacquard weave Jacquard screen cloth and preparation method thereof |
CN108589013B (en) * | 2018-07-10 | 2024-04-02 | 信泰(福建)科技有限公司 | Coarse needle color-developing jacquard mesh cloth and manufacturing method thereof |
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