CN106543746A - A kind of high-performance metal membrane capacitance Embedding Material - Google Patents

A kind of high-performance metal membrane capacitance Embedding Material Download PDF

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Publication number
CN106543746A
CN106543746A CN201610944981.4A CN201610944981A CN106543746A CN 106543746 A CN106543746 A CN 106543746A CN 201610944981 A CN201610944981 A CN 201610944981A CN 106543746 A CN106543746 A CN 106543746A
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China
Prior art keywords
embedding material
oil
metal membrane
membrane capacitance
performance metal
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Pending
Application number
CN201610944981.4A
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Chinese (zh)
Inventor
胡忠胜
华玲萍
吴良军
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Anhui Feida Electrical Technology Co Ltd
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Anhui Feida Electrical Technology Co Ltd
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Priority to CN201610944981.4A priority Critical patent/CN106543746A/en
Publication of CN106543746A publication Critical patent/CN106543746A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G2/00Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
    • H01G2/10Housing; Encapsulation
    • H01G2/103Sealings, e.g. for lead-in wires; Covers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/33Thin- or thick-film capacitors 
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/206Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A kind of high-performance metal membrane capacitance Embedding Material of disclosure of the invention, is made up of following component:Epoxy soybean oil, Oleum Ricini, polyisobutylene, modified salad oil, mica powder, glutamic acid, polyvinyl alcohol resin, starch, soybean lecithin, latent curing agent, plasticizer, auxiliary agent.Embedding Material of the present invention has excellent electrical properties, and moisture resistance, flowing domestic animal, thermostability and tolerance to cold are good, with good impact resistance, excellent dielectric insulation performance.

Description

A kind of high-performance metal membrane capacitance Embedding Material
Technical field
The present invention relates to capacitor technology field, more particularly to a kind of high-performance metal membrane capacitance Embedding Material.
Background technology
Capacitor is quite varied in electric field application, in metallization film capacitor production, main medium and pole plate with Hole between main medium typically carries out embedding with a kind of material, to improve capacitance and insulating properties, and improves local and puts Electricity and heat resistance., there is under toughness plasticity difference low temperature easily embrittlement and have larger contraction in simple commodity in use paraffin or microwax Etc. defect, and there are many deficiencies in many places with epoxy fill-sealing materials performance, such as:It is elastic not enough, viscosity is big, solidification when There is certain internal stress, easily ftracture, the problems such as heatproof rushes ability.
The content of the invention
It is an object of the invention to provide a kind of high-performance metal membrane capacitance Embedding Material, real by the following technical programs It is existing:
A kind of high-performance metal membrane capacitance Embedding Material, is made up of following component by weight:Epoxy soybean oil 6-10, Oleum Ricini 15-18, polyisobutylene 20-30, modified salad oil 60-90, mica powder 16-19, glutamic acid 2-4, polyvinyl alcohol resin 6-10, starch 6-8, soybean lecithin 3-5, latent curing agent 4-6, plasticizer 2-5, auxiliary agent 1-3;The auxiliary agent is by weight Meter is made up of following component:Sodium polyacrylate 2-6, methyl ester levulinate 5-9, maltol 1-4;It is the modified salad oil, poly- different Butylene, the mass ratio of latent curing agent are 15:5:1.
Further, the modified salad oil is made up of following component by weight:Fructus Zanthoxyli oil 2, canola oil 1, Fructus Vitis viniferae Seed oil 3, Oleum Ricini 12, butyrolactone 0.2,2- propyl group-thiophene 0.1, Methyl cellulose 0.3, its preparation method is:By Fructus Zanthoxyli oil, mustard Caul-fat, Oleum Vitis viniferae, Oleum Ricini are admixed together by respective weight portion, are heated to 68-72 DEG C, are stirred with 180r/min rotating speeds After 20min, add butyrolactone and methylcellulose, after continuing stirring 25min, add 2- propyl group-thiophene, continue to stir 35min Afterwards, it is incubated, stands 20min, then through deacidification, removing impurities, dephosphorization treatment, modified salad oil needed for obtaining final product.
Further, the plasticizer is glyceryl tripropanoate.
Further, latent curing agent is made up of following component by weight:Melmac 5, phenyl glycidyl Glycerin ether 0.1, isooctyl acid 1.7, calcium sulfate 1.5, benzoin ethyl ether 0.1.
Further, the Oleum Ricini is through pretreatment:Cold preservation 3-4h at Oleum Ricini is firstly placed on -8 DEG C, then with 10 DEG C/speed of 50s is warming up to 92 DEG C, 30min is incubated, then -8 DEG C is cooled to the speed of 10 DEG C/30s, be incubated 10min, then, Clear-cutting forestland is to room temperature, you can, by the pretreatment to Oleum Ricini, the viscosity of Embedding Material of the present invention can be reduced, which is improved Levelability.
Further, the preparation method of the high-performance metal membrane capacitance Embedding Material, comprises the following steps:
(1)The modified salad oil of corresponding weight, glutamic acid, polyvinyl alcohol resin, poly- isobutyl are added in 55-58 DEG C of a mixing bowl Alkene, is stirred with 250r/min rotating speeds;
(2)The epoxy soybean oil of corresponding weight, Oleum Ricini, mica powder, starch are weighed, a mixing bowl for stirring is added slowly to In, regulation mixing speed is 200r/min, continues stirring;
(3)Weigh the soybean lecithin of corresponding weight, plasticizer, auxiliary agent to be added in a mixing bowl for stirring, continue with 200r/min rotating speeds are stirred 1 hour;
(4)The latent curing agent for weighing corresponding weight is added in a mixing bowl for stirring, and adjusts mixing speed to 800- 1000r/min, persistently stirs 2-3 hours, naturally cools to room temperature, you can, sealing is kept in dark place, and storage temperature is less than 30 ℃。
Metallized membrane capacitance embedding materials'use post cure condition of the present invention is preferably 44 DEG C at 42-46 DEG C, and is matched somebody with somebody Conjunction ultraviolet light UVA irradiation 32-38s, preferred 35s, the present invention coordinate ultraviolet light UVA irradiation 35s at 44 DEG C, and solidification is most smooth, Solidfied material is best in quality.
Beneficial effect of the present invention:Embedding Material of the present invention has an excellent electrical properties, moisture resistance, flowing domestic animal, thermostability and resistance to It is cold good, with good impact resistance, excellent dielectric insulation performance, ensure that the steady of metallization film capacitor electrical property It is fixed, can abundant added metal membrane capacitance gap, will not to the generation harmful effect of metallization film capacitor service behaviour, It is fabulous to the embedding using effect of the electric elements under the conditions of miniaturization, lightweight, shock resistance;The present invention is by using modified color Draw oil to coordinate the coordinated effect of polyisobutylene, soybean lecithin and polyvinyl alcohol resin, enable to the tough modeling of Embedding Material Property it is high, embrittlement is difficult under low temperature, water-tolerant, cure shrinkage are little, without planted agent when anti-seismic performance and heatproof rush good ability, solidification Power, it is to avoid the generation of cracking phenomena, cold-resistant thermal circulation performance are very superior;The auxiliary agent collaboration prepared by adding the present invention is matched somebody with somebody Close the effect of other compositions, it is possible to increase the radiating when heat conductivity of solidfied material, more conducively capacitor work.
Specific embodiment
Embodiment 1
A kind of high-performance metal membrane capacitance Embedding Material, is made up of following component by weight:Epoxy soybean oil 6, castor Oleum Sesami 15, polyisobutylene 20, modified salad oil 60, mica powder 16, glutamic acid 2, polyvinyl alcohol resin 6, starch 6, Semen sojae atricolor lecithin Fat 3, latent curing agent 4, plasticizer 2, auxiliary agent 1;The auxiliary agent is made up of following component by weight:Sodium polyacrylate 2, Methyl ester levulinate 5, maltol 1;The modified salad oil, polyisobutylene, the mass ratio of latent curing agent are 15:5:1.
Embodiment 2
A kind of high-performance metal membrane capacitance Embedding Material, is made up of following component by weight:Epoxy soybean oil 10, castor Oleum Sesami 18, polyisobutylene 30, modified salad oil 90, mica powder 19, glutamic acid 4, polyvinyl alcohol resin 10, starch 8, Semen sojae atricolor lecithin Fat 5, latent curing agent 6, plasticizer 5, auxiliary agent 3;The auxiliary agent is made up of following component by weight:Sodium polyacrylate 6, Methyl ester levulinate 9, maltol 4;The modified salad oil, polyisobutylene, the mass ratio of latent curing agent are 15:5:1.
Embodiment 3
A kind of high-performance metal membrane capacitance Embedding Material, is made up of following component by weight:Epoxy soybean oil 4, castor Oleum Sesami 16, polyisobutylene 25, modified salad oil 75, mica powder 18, glutamic acid 3, polyvinyl alcohol resin 7, starch 7, Semen sojae atricolor lecithin Fat 4, latent curing agent 5, plasticizer 3, auxiliary agent 2;The auxiliary agent is made up of following component by weight:Sodium polyacrylate 4, Methyl ester levulinate 6, maltol 3;The modified salad oil, polyisobutylene, the mass ratio of latent curing agent are 15:5:1.
In above-described embodiment:
Further, the modified salad oil is made up of following component by weight:Fructus Zanthoxyli oil 2, canola oil 1, Oleum Vitis viniferae 3rd, Oleum Ricini 12, butyrolactone 0.2,2- propyl group-thiophene 0.1, Methyl cellulose 0.3, its preparation method is:By Fructus Zanthoxyli oil, canola oil, Oleum Vitis viniferae, Oleum Ricini are admixed together by respective weight portion, are heated to 68-72 DEG C, stir 20min with 180r/min rotating speeds Afterwards, add butyrolactone and methylcellulose, after continuing stirring 25min, add 2- propyl group-thiophene, after continuing stirring 35min, protect Temperature, stands 20min, then through deacidification, removing impurities, dephosphorization treatment, modified salad oil needed for obtaining final product.
Further, the plasticizer is glyceryl tripropanoate.
Further, latent curing agent is made up of following component by weight:Melmac 5, phenyl glycidyl Glycerin ether 0.1, isooctyl acid 1.7, calcium sulfate 1.5, benzoin ethyl ether 0.1.
Further, the Oleum Ricini is through pretreatment:Cold preservation 3-4h at Oleum Ricini is firstly placed on -8 DEG C, then with 10 DEG C/speed of 50s is warming up to 92 DEG C, 30min is incubated, then -8 DEG C is cooled to the speed of 10 DEG C/30s, be incubated 10min, then, Clear-cutting forestland is to room temperature, you can, by the pretreatment to Oleum Ricini, the viscosity of Embedding Material of the present invention can be reduced, which is improved Levelability.
Further, the preparation method of the high-performance metal membrane capacitance Embedding Material, comprises the following steps:
(1)The modified salad oil of corresponding weight, glutamic acid, polyvinyl alcohol resin, poly- isobutyl are added in 55-58 DEG C of a mixing bowl Alkene, is stirred with 250r/min rotating speeds;
(2)The epoxy soybean oil of corresponding weight, Oleum Ricini, mica powder, starch are weighed, a mixing bowl for stirring is added slowly to In, regulation mixing speed is 200r/min, continues stirring;
(3)Weigh the soybean lecithin of corresponding weight, plasticizer, auxiliary agent to be added in a mixing bowl for stirring, continue with 200r/min rotating speeds are stirred 1 hour;
(4)The latent curing agent for weighing corresponding weight is added in a mixing bowl for stirring, and adjusts mixing speed to 800- 1000r/min, persistently stirs 2-3 hours, naturally cools to room temperature, you can, sealing is kept in dark place, and storage temperature is less than 30 ℃。
Metallized membrane capacitance embedding materials'use post cure condition of the present invention is preferably 44 DEG C at 42-46 DEG C, and is matched somebody with somebody Conjunction ultraviolet light UVA irradiation 32-38s, preferred 35s, the present invention coordinate ultraviolet light UVA irradiation 35s at 44 DEG C, and solidification is most smooth, Solidfied material is best in quality.
Embedding Material excellent flame retardancy of the present invention, can reach UL-94, V-0 levels.Additionally, its solidfied material temperature for- At 48-148 DEG C, can vary with temperature and dilation, be brought into close contact with capacitor body all the time, keep good insulating properties Can, also, in the temperature range, capacitor normally can be used.In addition, using embedding obtained in above-described embodiment 1 The capacitor life-span performance of material perfusion can about improve 23%, using the electric capacity of Embedding Material perfusion obtained in above-described embodiment 2 The device life-span can about improve 24%, can about be improved using the capacitor life-span of Embedding Material perfusion obtained in above-described embodiment 3 26%, effect is significant, when the salad oil that is modified in embodiment 3 is substituted for common salad oil, the capacitor life-span of perfusion can about be carried It is high by 12%, when by embodiment 3, without auxiliary agent, the capacitor life-span of perfusion can about improve 24%.
Through detection, in the present embodiment, the main performance of gained electric capacity impregnating agent is as follows:
Table 1
Wherein, comparative example 1 and the difference of the embodiment of the present invention 3 are only that modified salad oil is replaced with common salad oil;
As can be seen from Table 1, the Embedding Material superior performance that prepared by the present invention.
The heat conductivity of potting material cure thing prepared by the present invention is about 0.66-0.74W/(m·K), more conducively electric capacity Radiating when device works, improves capacitor service behaviour.

Claims (6)

1. a kind of high-performance metal membrane capacitance Embedding Material, it is characterised in that be made up of following component by weight:Ring Oxygen soybean oil 6-10, Oleum Ricini 15-18, polyisobutylene 20-30, modified salad oil 60-90, mica powder 16-19, glutamic acid 2-4, Polyvinyl alcohol resin 6-10, starch 6-8, soybean lecithin 3-5, latent curing agent 4-6, plasticizer 2-5, auxiliary agent 1-3;It is described Auxiliary agent is made up of following component by weight:Sodium polyacrylate 2-6, methyl ester levulinate 5-9, maltol 1-4;It is described modified Salad oil, polyisobutylene, the mass ratio of latent curing agent are 15:5:1.
2. a kind of high-performance metal membrane capacitance Embedding Material according to claim 1, it is characterised in that described modified Salad oil is made up of following component by weight:Fructus Zanthoxyli oil 2, canola oil 1, Oleum Vitis viniferae 3, Oleum Ricini 12, butyrolactone 0.2, 2- propyl group-thiophene 0.1, Methyl cellulose 0.3, its preparation method is:By Fructus Zanthoxyli oil, canola oil, Oleum Vitis viniferae, Oleum Ricini by respective Weight portion is admixed together, is heated to 68-72 DEG C, is stirred after 20min with 180r/min rotating speeds, adds butyrolactone and Methyl cellulose Element, after continuing stirring 25min, adds 2- propyl group-thiophene, and after continuing stirring 35min, insulation stands 20min, then through de- Acid, removing impurities, dephosphorization treatment, modified salad oil needed for obtaining final product.
3. a kind of high-performance metal membrane capacitance Embedding Material according to claim 1, it is characterised in that the plasticising Agent is glyceryl tripropanoate.
4. a kind of high-performance metal membrane capacitance Embedding Material according to claim 1, it is characterised in that latency is solid Agent is made up of following component by weight:Melmac 5, phenyl glycidyl ether 0.1, isooctyl acid 1.7, calcium sulfate 1.5th, benzoin ethyl ether 0.1.
5. a kind of high-performance metal membrane capacitance Embedding Material according to claim 1, it is characterised in that the Semen Ricini Oil is through pretreatment:Cold preservation 3-4h at Oleum Ricini is firstly placed on -8 DEG C, is then warming up to 92 DEG C with the speed of 10 DEG C/50s, insulation 30min, then -8 DEG C are cooled to the speed of 10 DEG C/30s, 10min is incubated, then, clear-cutting forestland is to room temperature, you can.
6. a kind of high-performance metal membrane capacitance Embedding Material according to any one of claim 1-5, it is characterised in that The preparation method of the high-performance metal membrane capacitance Embedding Material, comprises the following steps:
(1)The modified salad oil of corresponding weight, glutamic acid, polyvinyl alcohol resin, poly- isobutyl are added in 55-58 DEG C of a mixing bowl Alkene, is stirred with 250r/min rotating speeds;
(2)The epoxy soybean oil of corresponding weight, Oleum Ricini, mica powder, starch are weighed, a mixing bowl for stirring is added slowly to In, regulation mixing speed is 200r/min, continues stirring;
(3)Weigh the soybean lecithin of corresponding weight, plasticizer, auxiliary agent to be added in a mixing bowl for stirring, continue with 200r/min rotating speeds are stirred 1 hour;
(4)The latent curing agent for weighing corresponding weight is added in a mixing bowl for stirring, and adjusts mixing speed to 800- 1000r/min, persistently stirs 2-3 hours, naturally cools to room temperature, you can, sealing is kept in dark place, and storage temperature is less than 30 ℃。
CN201610944981.4A 2016-10-26 2016-10-26 A kind of high-performance metal membrane capacitance Embedding Material Pending CN106543746A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107705984A (en) * 2017-11-18 2018-02-16 陈馨雅 A kind of capacitor impregnation liquid containing tea-seed oil
CN107778861A (en) * 2017-11-18 2018-03-09 五河县绍峰电器有限公司 A kind of Embedding Material for improving thin film capacitor moisture resistance and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103540143A (en) * 2012-07-04 2014-01-29 江苏泰尔新材料股份有限公司 Wax for self-healing metalized capacitor
CN104292750A (en) * 2014-09-24 2015-01-21 铜陵市新泰电容电器有限责任公司 IGBT absorption protection capacitor epoxy resin potting agent
CN104292851A (en) * 2014-09-24 2015-01-21 铜陵市新泰电容电器有限责任公司 Filling and sealing agent composition for high pressure traction energy storage capacitor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103540143A (en) * 2012-07-04 2014-01-29 江苏泰尔新材料股份有限公司 Wax for self-healing metalized capacitor
CN104292750A (en) * 2014-09-24 2015-01-21 铜陵市新泰电容电器有限责任公司 IGBT absorption protection capacitor epoxy resin potting agent
CN104292851A (en) * 2014-09-24 2015-01-21 铜陵市新泰电容电器有限责任公司 Filling and sealing agent composition for high pressure traction energy storage capacitor

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
胡玉明等: "《固化剂》", 30 April 2004, 化学工业出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107705984A (en) * 2017-11-18 2018-02-16 陈馨雅 A kind of capacitor impregnation liquid containing tea-seed oil
CN107778861A (en) * 2017-11-18 2018-03-09 五河县绍峰电器有限公司 A kind of Embedding Material for improving thin film capacitor moisture resistance and preparation method thereof

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