CN106541309A - A kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment - Google Patents
A kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment Download PDFInfo
- Publication number
- CN106541309A CN106541309A CN201611200167.8A CN201611200167A CN106541309A CN 106541309 A CN106541309 A CN 106541309A CN 201611200167 A CN201611200167 A CN 201611200167A CN 106541309 A CN106541309 A CN 106541309A
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- Prior art keywords
- push broach
- cylinder
- plate
- fixed
- push
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/10—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving electrical means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The invention discloses a kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment, including pressure press mechanism (1), rotary head mechanism (2), push broach and product orientation mechanism (3), electrical control cubicles (4), equipment stand (5) and guidance panel (6), whole rotary head mechanism is to be fixed on pressure press mechanism (1) bottom by cutterhead fixed seat (2 1);The push broach and product orientation mechanism (3) are on equipment stand (5).The present invention easily produces each position of burr and is provided with correspondence burring mechanism in die cast, uses programmable logic controller (PLC)(PLC)And various sensor detections, to realize that each action is performed by design requirement, the requirement of deburring being needed according to part many places, realizing the quick and precisely positioning to part and the square hole with a large amount of burrs in housing is removed flash removed, the polish for subsequent handling provides qualified blank.
Description
Technical field
The invention belongs to field of mechanical technique, sets more particularly to a kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring
It is standby.
Background technology
In rain shaving electrical machine reducer shell manufacture field, due to the shape and space problem of part, such as Fig. 6, Fig. 7 go
Fall sharp burr, fully rely on now craft, flat sharp mouth is worn into one end of rod iron, it is piecemeal to be scraped
Fall, 14 holes of middle Φ and square hole are removed it by the way of manually being pushed hard with handss, high labor intensive, at the end of the day, work
People master worker is agonizing.Die casting part periphery out is wedge angle everywhere, and deburring of also so will exerting oneself, is aluminum entirely on working clothing
Bits, workman complete more than a product needed 32S clock, and labor strength is big, and efficiency is again low, and urgent need changes the status quo and invents certainly
Dynamicization equipment.
This is accomplished by analyzing part, and mainly due to clearance issues during die casting where square hole, square hole does not lead to completely,
Need individually to be processed to, how this key just solves these problems in the structure of equipment.Separately:There is a Φ in the centre of product
14 hole, due to being, from two face matched moulds, on the axis direction in hole, have middle part to occur that interface two causes during die casting
Hole is obstructed, and this is also the problem for needing to solve, and equally in the structure of equipment also considers this problem simultaneously.So, for
This part, mainly solves the problems, such as three aspects, and one is to remove in larger arc plane hair caused by die casting thimble
Thorn, the 1. place in such as Fig. 6;Two is not have logical square hole, is removed it in the case where size is ensured, in Fig. 6,7
2. place;Three be will in the middle of 14 holes of Φ, land area may be obstructed, switch it on, in such as Fig. 6 3..
By analysis, such as the burr 1. located in Fig. 6,14 hole peripheries of middle Φ are distributed in, burr point is a lot, there are 12;Pin
The another side of the square hole for 2. locating not leading in Fig. 6 is shape as shown in Figure 7, has an initial square hole here.
Therefore, main technical points of the invention have at 2 points, and first point is:1. 12 hairs located in how removing figure 6 above
Thorn point, if light is burr be collapsed, burr is possible to or is bonded on bottom surface, the ability only in the case of pressure head rotation
Burr is thoroughly got rid of, thus, is inventor contemplated this structure of wire rod quality of machining center, can be applied in this equipment
On.Second point is:How the square hole 2. locating do not lead in figure 6 above is turned on, and this square hole only has by the way of push broach could be complete
Into inventor contemplates another ripe plant equipment again:Slotting machine, is enlightened by slotting machine, can be with cylinder by push broach
Strength is pressed into, you can solve this problem.Therefore it is directed at this 2 points, inventor devises corresponding mechanism.
The content of the invention
The invention aims to solve the problems, such as that handss deburring, labor strength are big, and provide a kind of windscreen wiper electricity
Machine reducing gearbox intracoelomic cavity deburring equipment, the equipment can realize the quick and precisely positioning to part and carrying in housing
The square hole of a large amount of burrs removes flash removed.
The purpose of the present invention and solve its technical problem underlying and employ the following technical solutions to realize:A kind of windscreen wiper electricity
Machine reducing gearbox intracoelomic cavity deburring equipment, including pressure press mechanism 1, rotary head mechanism 2, push broach and product orientation mechanism
3rd, electrical control cubicles 4, equipment stand 5 and guidance panel 6,
The pressure press mechanism 1:Including line slideway 1-11, pressurised cylinder 1-13, motor 1-12, pressurised cylinder 1-13
By casing top half adapter sleeve 1-7 and casing top half connecting seat 1-8 on the upward pressure casing sheet 1-1, casing top half adapter sleeve 1-7 and
On upper cross plate 1-3, there is cant board 1-2 pressurised cylinder plate 1-1 both sides to casing top half connecting seat 1-8;Motor 1-12 pacifies
It is mounted on motor mounting plate 1-6, motor 1-12 is balanced by draw ring 1-9 and extension spring 1-10 and fixed, motor mounting plate 1-6 two
Side has left riser 1-4 and right riser 1-5, right riser 1-5 to be provided with line slideway 1-11;
The rotary head mechanism 2:Including Cutting tool 2-4, six swivel knife and three on Cutting tool 2-4, are evenly distributed with
Rotating drive shaft 2-3 is installed in installing hole, cutterhead fixed seat 2-1, rotating drive shaft 2-3 connects cutting edge by cutter chuck holder adapted 2-2
Disk 2-4, middle push rod 2-5 are connected by screw on rotating drive shaft 2-3, and two zanjons are provided with rotating drive shaft 2-3
Ball bearing 2-6, whole rotary head mechanism are to be fixed on 1 bottom of pressure press mechanism by cutterhead fixed seat 2-1;
The push broach and product orientation mechanism 3 are arranged on equipment stand 5, pull cylinder 3- including push broach cylinder 3-13 and level
14, mounting tool supporting plate 3-1 on horizontal linear guide rail 1-15, are working plate 3-2 above frock supporting plate 3-1, above working plate 3-2
There is housing locating piece 3-3, above housing locating piece 3-3, have screw pin 3-4;The side connection horizontal cylinder of frock supporting plate 3-1 connects
Block 3-12, horizontal cylinder contiguous block 3-12 connection push broach support plate 3-5 are met, on push broach support plate 3-5, locating dowel 3-7, push broach is fixed with
Oil buffer 3-16 is there is also mounted on support plate 3-5;Guiding groove is opened on push broach support plate 3-5, and has been mounted with briquetting 3- on top
The opposite side of 9, push broach support plate 3-5 is provided with push broach air cylinder fixed plate 3-6, and push broach cylinder is fixed with push broach air cylinder fixed plate 3-6
3-13 and level pull cylinder 3-14, push broach cylinder 3-13 to connect square push broach 3-8, square push broach by push broach contiguous block 3-10
3-8 corresponding housings hole to be processed;Level pulls cylinder 3-14 by horizontal cylinder connecting rod 3-11 and horizontal cylinder contiguous block 3-
12 connections;
Pressure press mechanism 1, rotary head mechanism 2, push broach and the product orientation mechanism 3 of double are set on the equipment stand 5.
The material of locating dowel 3-7 is excellent power glue.
The principle of the invention:Double, can process different products simultaneously, it is also possible to while identical product is processed, if
Standby each sequence of movement is as follows:The first step, part is placed on working plate 3-2 positioning after, press start button, whole part is fixed
Position plate and supporting plate move to the underface of rotary head mechanism 2, now excellent power glue locating dowel 3-7 under the pulling of cylinder 3-14
Just part is compressed.Second step, detect in place after, square hole is turned in the presence of push broach cylinder 3-13 by push broach 3-8.
3rd step, push broach 3-8 return in place, and cutterhead rotating mechanism 2 is pressed downward cutting burr in the presence of press mechanism 1 under stress, and revolves
Rotor disc mechanism 2 is constantly in rotation status under the drive of motor 1-12, and the Cutting tool 2-4 of rotation is in pressure vapour
Burr is removed under cylinder 1-13 pressure;While being pressed downward, the hole of middle Φ 14 is simultaneously turned on by middle push rod 2-5, the 4th step,
Cutting is finished, and whole part tooling plate and frock supporting plate return to original position under the pulling of level pulling cylinder 3-14, entirely
Loop ends.
The present invention has clear advantage and beneficial effect compared with prior art.From above technical scheme, this
The bright frame for movement for devising correlation, uses programmable logic controller (PLC)(PLC)And various sensor detections, to realize each action
Perform by design requirement, the requirement of deburring is needed according to part many places, complete the preliminary removal of these burrs, be subsequent handling
Polish qualified blank is provided, pin is in this regard, each position that burr is easily produced in die cast is provided with correspondence unhairing
Thorn mechanism, these mechanism actions are simple and very useful, have reached the set goal.
Description of the drawings
Fig. 1 is the structural representation of the present invention,
Fig. 2 is the structural representation of the pressure press mechanism of the present invention,
Fig. 3 A are the structural representations of rotary head mechanism,
Fig. 3 B are the left views of Fig. 3 A,
Fig. 4 A are the schematic diagrams of the Cutting tool of rotary head mechanism,
Fig. 4 B are the top views of Fig. 4 A,
Fig. 4 C are the A-A views of Fig. 4 B,
Fig. 4 D are the B-B revolved views of Fig. 4 B,
Fig. 5 be the present invention push broach and product orientation structural scheme of mechanism,
Fig. 6 is that parts to be processed needs deburring schematic diagram,
Fig. 7 is the schematic rear view of Fig. 6,
The following table of labelling in figure:
Specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, to according to a kind of rain shaving electrical machine reducing gearbox intracoelomic cavity proposed by the present invention
Deburring equipment specific embodiment, feature and its effect, describe in detail as after.
Referring to Fig. 1-5, a kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment, including pressure press mechanism 1, rotation
Cutter-head mechanism 2, push broach and product orientation mechanism 3, electrical control cubicles 4, equipment stand 5 and guidance panel 6,
The pressure press mechanism 1:Including line slideway 1-11, pressurised cylinder 1-13, motor 1-12, pressurised cylinder 1-13
By casing top half adapter sleeve 1-7 and casing top half connecting seat 1-8 on the upward pressure casing sheet 1-1, casing top half adapter sleeve 1-7 and
On upper cross plate 1-3, there is cant board 1-2 pressurised cylinder plate 1-1 both sides to casing top half connecting seat 1-8;Motor 1-12 pacifies
It is mounted on motor mounting plate 1-6, motor 1-12 is balanced by draw ring 1-9 and extension spring 1-10 and fixed, motor mounting plate 1-6 two
Side has left riser 1-4 and right riser 1-5, right riser 1-5 to be provided with line slideway 1-11;The mechanism applies pressure and to swivel knife
Disc mechanism 2 provides rotation adjustable power;After equipment starts, motor 1-12 starts working, and regulates rotary speed in advance,
Pressurised cylinder 1-13 is moved down, and the part of fixed motor 1-12 is under the guiding of line slideway 1-11, steady to transport downwards
Move the surface of workpiece;There is spacing, the work surface of part of will not so damaging in place in whole mechanism in moving downward.
The rotary head mechanism 2:Including Cutting tool 2-4, be evenly distributed with Cutting tool 2-4 six swivel knife and
Rotating drive shaft 2-3 is installed in three installing holes, cutterhead fixed seat 2-1, rotating drive shaft 2-3 is cut by cutter chuck holder adapted 2-2 connections
Sharpener disk 2-4, middle push rod 2-5 are connected by screw on rotating drive shaft 2-3, and two are provided with rotating drive shaft 2-3
Deep groove ball bearing 2-6, whole rotary head mechanism are to be fixed on 1 bottom of pressure press mechanism by cutterhead fixed seat 2-1;It is middle
The effect of push rod 2-5 is that land area in the middle of 14 holes of Φ 3. located in Fig. 6 is switched it on by pressure mechanism.
The push broach and product orientation mechanism 3 are arranged on equipment stand 5, pull vapour including push broach cylinder 3-13 and level
Cylinder 3-14, mounting tool supporting plate 3-1 on horizontal linear guide rail 1-15, are working plate 3-2, working plate 3-2 above frock supporting plate 3-1
There is housing locating piece 3-3 above, above housing locating piece 3-3, have screw pin 3-4;The side of frock supporting plate 3-1 connects horizontal vapour
Cylinder contiguous block 3-12, horizontal cylinder contiguous block 3-12 connect push broach support plate 3-5, are fixed with locating dowel 3-7 on push broach support plate 3-5,
Oil buffer 3-16 be there is also mounted on push broach support plate 3-5;Guiding groove is opened on push broach support plate 3-5, and has been mounted with pressure on top
The opposite side of block 3-9, push broach support plate 3-5 is provided with push broach air cylinder fixed plate 3-6, is fixed with push broach in push broach air cylinder fixed plate 3-6
Cylinder 3-13 and level pull cylinder 3-14, and push broach cylinder 3-13 connects square push broach 3-8 by push broach contiguous block 3-10, square
Push broach 3-8 corresponding housings hole to be processed;Level pulls cylinder 3-14 to be connected with horizontal cylinder by horizontal cylinder connecting rod 3-11
Block 3-12 connects;The mechanism is accurately positioned to product, considers the process of this part of product square hole again;When operative employee will
After product is placed on working plate, have on working plate carries out the groove of just positioning to part, and accurately positions by product parts
The more regular hole in rear end, has screw pin 3-4, screw pin 3-4 to be just through in this hole of product on housing location-plate 3-3, from
And realize being accurately positioned;Afterwards in the presence of level pulls cylinder 3-14, frock supporting plate 3-1 is pulled to move to cutterhead whirler
The underface of structure, moves into place locating dowel 3-7, frock supporting plate 3-1 in place when do not produce impact and rock, in push broach
Oil buffer 3-16 is mounted with plate 3-5;Square push broach 3-8 is under the forceful action of push broach cylinder 3-13 by product parts
Square hole top is worn, and is the accuracy of the position for ensureing push broach and product parts square hole, push broach has been carried out it is spacing, in push broach support plate 3-
Guiding groove has been opened on 5, and has been mounted with briquetting 3-9 on top, such push broach when motion, can accurately correcting, and in stress
When, briquetting 3-9 it is ensured that push broach will not toward upwarping, as long as start will be position adjustment good after, just can accurately be by product
Square hole top on part is worn, to get a desired effect.
Pressure press mechanism 1, rotary head mechanism 2, push broach and the product orientation machine of double are set on the equipment stand 5
Structure 3.
The material of locating dowel 3-7 is excellent power glue, has certain elasticity, will not hurt part again, and can be by part
Compress, so when pressure cuts the burr of product parts, part will not be rocked.
The principle of the invention:Double, can process different products simultaneously, it is also possible to while identical product is processed, if
Standby each sequence of movement is as follows:The first step, part is placed on working plate 3-2 positioning after, press start button, whole part is fixed
Position plate and supporting plate move to the underface of rotary head mechanism 2, now excellent power glue locating dowel 3-7 under the pulling of cylinder 3-14
Just part is compressed.Second step, detect in place after, square hole is turned in the presence of push broach cylinder 3-13 by push broach 3-8.
3rd step, push broach 3-8 return in place, and cutterhead rotating mechanism 2 is pressed downward cutting burr in the presence of press mechanism 1 under stress, and revolves
Rotor disc mechanism 2 is constantly in rotation status under the drive of motor 1-12, and the Cutting tool 2-4 of rotation is in pressure vapour
Burr is removed under cylinder 1-13 pressure;While being pressed downward, the hole of middle Φ 14 is simultaneously turned on by middle push rod 2-5, the 4th step,
Cutting is finished, and whole part tooling plate and frock supporting plate return to original position under the pulling of level pulling cylinder 3-14, entirely
Loop ends.
Equipment mechanism according to the present invention is relatively simple, but thinking is ingenious, and production efficiency is high, in rain shaving electrical machine reducing gearbox
Body goes to this field of inner chamber deburring to have no relevant device.The invention is characterized in that how to realize to part quick and precisely
Position and how the square hole with a large amount of burrs in housing is removed flash removed.
The above, is only presently preferred embodiments of the present invention, not makees any pro forma restriction to inventing type, is appointed
What any is simply repaiied according to what the technical spirit of the present invention made to above example without departing from technical solution of the present invention content
Change, equivalent variations and modification, still fall within the range of technical solution of the present invention.
Claims (3)
1. a kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment, it is characterised in that:Including pressure press mechanism (1), rotation
Rotor disc mechanism (2), push broach and product orientation mechanism (3), electrical control cubicles (4), equipment stand (5) and guidance panel (6),
The pressure press mechanism (1):Including line slideway (1-11), pressurised cylinder (1-13), motor (1-12), pressure
Cylinder (1-13) by casing top half adapter sleeve (1-7) and casing top half connecting seat (1-8) on upward pressure casing sheet (1-1),
, on upper cross plate (1-3), pressurised cylinder plate (1-1) both sides have for casing top half adapter sleeve (1-7) and casing top half connecting seat (1-8)
Cant board (1-2);Motor (1-12) on motor mounting plate (1-6), motor (1-12) by draw ring (1-9) and
Extension spring (1-10) is balanced and fixed, and there are left riser (1-4) and right riser (1-5), right riser (1- in motor mounting plate (1-6) both sides
5) it is provided with line slideway (1-11);
The rotary head mechanism (2):Including Cutting tool (2-4), six swivel knife on Cutting tool (2-4), are evenly distributed with
With installation rotating drive shaft (2-3) in three installing holes, cutterhead fixed seat (2-1), rotating drive shaft (2-3) is by cutter chuck holder adapted
(2-2) connect Cutting tool (2-4), middle push rod (2-5) is connected by screw on rotating drive shaft (2-3), rotary drive
Two deep groove ball bearings (2-6) are installed on axle (2-3), whole rotary head mechanism is fixed by cutterhead fixed seat (2-1)
Press mechanism (1) bottom under stress;
The push broach and product orientation mechanism (3) are pulled including push broach cylinder (3-13) and level on equipment stand (5)
Cylinder (3-14), mounting tool supporting plate (3-1) on horizontal linear guide rail (1-15), frock supporting plate (3-1) are working plate (3- above
2), working plate (3-2) has housing locating piece (3-3) above, and housing locating piece (3-3) has screw pin (3-4) above;Frock supporting plate
(3-1) side connection horizontal cylinder contiguous block (3-12), horizontal cylinder contiguous block (3-12) connection push broach support plate (3-5) push away
Locating dowel (3-7) is fixed with knife support plate (3-5), oil buffer (3-16) on push broach support plate (3-5), is there is also mounted;Push broach
Guiding groove is opened on plate (3-5), and has been mounted with briquetting (3-9) on top, the opposite side of push broach support plate (3-5) has been provided with push broach cylinder
Fixed plate (3-6), is fixed with push broach cylinder (3-13) in push broach air cylinder fixed plate (3-6) and level pulls cylinder (3-14), pushes away
Knife cylinder (3-13) connects square push broach (3-8) by push broach contiguous block (3-10), and square push broach (3-8) corresponding housing is to be processed
Hole;Level pulls cylinder (3-14) to be connected with horizontal cylinder contiguous block (3-12) by horizontal cylinder connecting rod (3-11).
2. a kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment as claimed in claim 1, it is characterised in that:It is described to set
Pressure press mechanism (1), rotary head mechanism (2), push broach and the product orientation mechanism (3) of double are set on standby stand (5).
3. a kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment as claimed in claim 1, it is characterised in that:It is described fixed
The material of position post (3-7) is excellent power glue.
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CN201611200167.8A CN106541309B (en) | 2016-12-22 | 2016-12-22 | A kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment |
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CN201611200167.8A CN106541309B (en) | 2016-12-22 | 2016-12-22 | A kind of rain shaving electrical machine reducing gearbox intracoelomic cavity deburring equipment |
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CN106541309B CN106541309B (en) | 2018-06-19 |
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Cited By (4)
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CN107009271A (en) * | 2017-06-08 | 2017-08-04 | 福州荣益行智能科技有限公司 | A kind of hand-held sanding apparatus |
CN108081050A (en) * | 2017-12-30 | 2018-05-29 | 南京超华电子信息科技有限公司 | The lock core production sanding apparatus and its method that a kind of electrically operated gate is locked automatically |
CN109693109A (en) * | 2018-12-23 | 2019-04-30 | 贵阳万江航空机电有限公司 | A kind of rain shaving electrical machine shell and reducer shell assemble Semi-automatic device |
CN110722437A (en) * | 2019-11-13 | 2020-01-24 | 长春武玉汽车配件有限公司 | Precision grinding machine without clamping force |
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CN108081050A (en) * | 2017-12-30 | 2018-05-29 | 南京超华电子信息科技有限公司 | The lock core production sanding apparatus and its method that a kind of electrically operated gate is locked automatically |
CN109693109A (en) * | 2018-12-23 | 2019-04-30 | 贵阳万江航空机电有限公司 | A kind of rain shaving electrical machine shell and reducer shell assemble Semi-automatic device |
CN109693109B (en) * | 2018-12-23 | 2020-08-25 | 贵阳万江航空机电有限公司 | Windscreen wiper motor casing and reduction gear housing assembly semi-automatization equipment |
CN110722437A (en) * | 2019-11-13 | 2020-01-24 | 长春武玉汽车配件有限公司 | Precision grinding machine without clamping force |
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