CN205147328U - Irregularly -shaped hole profile modeling lathe work frock - Google Patents

Irregularly -shaped hole profile modeling lathe work frock Download PDF

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Publication number
CN205147328U
CN205147328U CN201520985305.2U CN201520985305U CN205147328U CN 205147328 U CN205147328 U CN 205147328U CN 201520985305 U CN201520985305 U CN 201520985305U CN 205147328 U CN205147328 U CN 205147328U
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shaped hole
irregularly
flange
upper slide
workpiece
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Expired - Fee Related
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CN201520985305.2U
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Chinese (zh)
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陈宥融
孙小伟
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TAITAN CO Ltd ZHEJIANG UNIV
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TAITAN CO Ltd ZHEJIANG UNIV
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Abstract

本实用新型公开了一种异形孔仿形车削加工工装,包括机床底座及依次设置在机床底座导轨上的大拖板、中拖板、小拖板,机床底座的端部设置车头箱,车头箱内设置电机主轴,大拖板、中拖板、小拖板依次卡接设置,电机主轴上设置有回转夹紧机构,小拖板上安装有工件异形孔镗削进给机构。本实用新型结构新颖,设计合理,通过改变加工方式,在加工过程中,工件进行旋转,刀具沿机床底座运动,大幅降低切削时间,该种加工异形孔的结构,对机床设备要求下降,普通车床车削即可加工,刀具成本下降,加工效率高。

The utility model discloses a profiling turning tool for special-shaped holes, which comprises a machine tool base and a large carriage, a middle carriage and a small carriage sequentially arranged on the guide rails of the machine tool base; The motor spindle is installed inside, and the large pallet, middle pallet, and small pallet are sequentially clamped and set. The motor spindle is equipped with a rotary clamping mechanism, and the small pallet is equipped with a workpiece special-shaped hole boring feed mechanism. The utility model has a novel structure and a reasonable design. By changing the processing method, the workpiece rotates during the processing, and the cutter moves along the machine base, which greatly reduces the cutting time. This structure for processing special-shaped holes reduces the requirements for the machine tool equipment. Turning can be processed, the tool cost is reduced, and the processing efficiency is high.

Description

一种异形孔仿形车削加工工装Tooling for profiling turning of special-shaped holes

技术领域 technical field

本实用新型涉及加工工装,具体涉及一种异形孔仿形车削加工工装。 The utility model relates to a processing tool, in particular to a profiling turning tool for special-shaped holes.

背景技术 Background technique

现有零部件异型孔加工,通常是送到加工中心进行加工,而加工中心加工设备价格昂贵,相应的加工成本偏高,而异形孔的加工,通常是加工零件不转动,刀具进行旋转,且沿工件内腔异形孔轨迹切削,该种加工方式,速度较慢,效率较低。 The processing of existing parts with special-shaped holes is usually sent to the machining center for processing, and the processing equipment of the machining center is expensive, and the corresponding processing cost is relatively high, while the processing of special-shaped holes usually requires that the machined parts do not rotate, but the tool rotates, and Cut along the track of the special-shaped hole in the inner cavity of the workpiece. This kind of processing method has slower speed and lower efficiency.

实用新型内容 Utility model content

针对现有技术中存在的问题,本实用新型的目的在于设计提供一种异形孔仿形车削加工工装。 Aiming at the problems existing in the prior art, the purpose of the utility model is to design and provide a profiling turning tool for special-shaped holes.

所述的一种异形孔仿形车削加工工装,包括机床底座及依次设置在机床底座导轨上的大拖板、中拖板、小拖板,机床底座的端部设置车头箱,车头箱内设置电机主轴,所述大拖板、中拖板、小拖板依次卡接设置,其特征在于所述电机主轴上设置有回转夹紧机构,所述小拖板上安装有工件异形孔镗削进给机构。 The tool for profiling turning of a special-shaped hole comprises a machine base and a large carriage, a middle carriage, and a small carriage arranged on the guide rails of the machine base in sequence. A head box is arranged at the end of the machine base, and a The main shaft of the motor, the large carriage, the middle carriage and the small carriage are sequentially clamped and arranged. It is characterized in that a rotary clamping mechanism is arranged on the motor spindle, and a boring machine for special-shaped holes of the workpiece is installed on the small carriage. to the agency.

所述的一种异形孔仿形车削加工工装,其特征在于所述回转夹紧机构包括模板传动轴、套接设置模板传动轴上的凸轮模板、法兰、固定设置在法兰上的工装夹具、设置在工装夹具内的工件,所述法兰连接电机主轴及模板传动轴;所述工件异形孔镗削进给机构包括设置在小拖板上的滚轮架及方刀架,所述滚轮架与凸轮模板触接,所述方刀架上设置有镗刀杆。 The profiled turning tooling for special-shaped holes is characterized in that the rotary clamping mechanism includes a template drive shaft, a cam template that is sleeved on the template drive shaft, a flange, and a fixture fixed on the flange 1. The workpiece arranged in the fixture, the flange is connected to the motor spindle and the template drive shaft; the workpiece special-shaped hole boring feed mechanism includes a roller frame and a square tool rest arranged on a small pallet, and the roller frame In contact with the cam template, the square tool holder is provided with a boring bar.

所述的一种异型孔仿形车削加工工装,其特征在于所述滚轮架通过控制机构与凸轮模板外边缘紧贴,所述控制机构包括固定板、顶板、导柱,所述固定板及顶板的两端分别通过导柱相连,所述导柱上套接设置有弹簧,导柱的另一端与小拖板相连,所述固定板和顶板的中部位置通过调节螺杆接触。 The tool for profiling turning of special-shaped holes is characterized in that the roller frame is in close contact with the outer edge of the cam template through a control mechanism, the control mechanism includes a fixed plate, a top plate, and a guide column, and the fixed plate and the top plate The two ends of the guide post are respectively connected through the guide post, and the spring is sleeved on the guide post, and the other end of the guide post is connected with the small carriage, and the middle position of the fixed plate and the top plate is in contact with the adjusting screw.

所述的一种异形孔仿形车削加工工装,其特征在于所述小拖板上设置有小拖板丝杆及丝杆螺母。 The tool for profiling turning of special-shaped holes is characterized in that a small pallet screw and a screw nut are arranged on the small pallet.

所述的一种异形孔仿形车削加工工装,其特征在于所述模板传动轴通过六角固定套设置在法兰的中心位置。 The above-mentioned profiling turning tool for special-shaped holes is characterized in that the drive shaft of the template is arranged at the center of the flange through a hexagonal fixing sleeve.

本实用新型结构新颖,设计合理,通过改变加工方式,在加工过程中,工件进行旋转,刀具沿机床底座运动,大幅降低切削时间,该种加工异形孔的结构,对机床设备要求下降,普通车床车削即可加工,刀具成本下降,加工效率高。 The utility model has a novel structure and a reasonable design. By changing the processing method, the workpiece rotates during the processing, and the tool moves along the base of the machine tool, which greatly reduces the cutting time. This structure for processing special-shaped holes reduces the requirements for machine tool equipment. Turning can be processed, the tool cost is reduced, and the processing efficiency is high.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为本实用新型侧视图; Fig. 2 is a side view of the utility model;

图3为图2中A-A面剖视结构示意图; Fig. 3 is a schematic diagram of the cross-sectional structure of plane A-A in Fig. 2;

图中:1-大拖板,2-中拖板,3-小拖板,4-车头箱,5-电机主轴,6-模板传动轴,7-凸轮模板,8-法兰,9-工装夹具,10-工件,11-滚轮架,12-方刀架,13-镗刀杆,14-固定板,15-顶板,16-导柱,17-弹簧,18-调节螺杆,19-拖板丝杆,20-丝杆螺母,21-六角固定套。 In the figure: 1-large pallet, 2-middle pallet, 3-small pallet, 4-head box, 5-motor spindle, 6-plate drive shaft, 7-cam template, 8-flange, 9-tooling Fixture, 10-workpiece, 11-roller frame, 12-square tool holder, 13-boring bar, 14-fixed plate, 15-top plate, 16-guide column, 17-spring, 18-adjusting screw, 19-carriage plate Screw mandrel, 20-screw mandrel nut, 21-hexagonal fixing sleeve.

具体实施方式 detailed description

以下结合说明书附图来进一步说明本实用新型。 The utility model will be further described below in conjunction with the accompanying drawings.

如图1-3所示,本实用新型一种异形孔仿形车削加工工装,用于零部件异型孔的加工,包括机床底座及依次设置在机床底座导轨上的大拖板1、中拖板2、小拖板3,机床底座的端部设置车头箱4,车头箱4内设置电机主轴5,其中,大拖板1、中拖板2、小拖板3依次卡接设置,电机主轴5上设置有回转夹紧机构,小拖板3上安装有工件异形孔镗削进给机构。回转夹紧机构包括模板传动轴6、套接设置模板传动轴6上的凸轮模板7、法兰8、固定设置在法兰8上的工装夹具9、设置在工装夹具9内的工件10,模板传动轴6通过六角固定套21设置在法兰8的中心位置,法兰8连接电机主轴5及模板传动轴6;工件异形孔镗削进给机构包括设置在小拖板3上的滚轮架11及方刀架12,滚轮架11与凸轮模板7触接,方刀架12上设置有镗刀杆13。滚轮架11通过控制机构与凸轮模板7外边缘紧贴,该控制机构包括固定板14、顶板15、导柱16,固定板14及顶板15的两端分别通过导柱16相连,导柱16上套接设置有弹簧17,导柱16的另一端与小拖板3相连,固定板14和顶板15的中部位置通过调节螺杆18相连。小拖板3上还设置有小拖板丝杆19及丝杆螺母20。 As shown in Figure 1-3, the utility model is a special-shaped hole profiling turning tooling, which is used for processing special-shaped holes of parts, including the base of the machine tool and the large pallet 1 and the middle pallet that are sequentially arranged on the guide rails of the base of the machine tool 2. The small carriage 3 is provided with a headstock 4 at the end of the machine tool base, and a motor spindle 5 is arranged inside the headstock 4. Among them, the large carriage 1, the middle carriage 2, and the small carriage 3 are snapped in sequence, and the motor spindle 5 A rotary clamping mechanism is arranged on the top, and a boring and feeding mechanism for workpiece special-shaped holes is installed on the small carriage 3 . The rotary clamping mechanism includes a template transmission shaft 6, a cam template 7 set on the template transmission shaft 6, a flange 8, a tooling fixture 9 fixedly arranged on the flange 8, a workpiece 10 arranged in the tooling fixture 9, and a template The transmission shaft 6 is set at the center of the flange 8 through the hexagonal fixing sleeve 21, and the flange 8 is connected to the motor spindle 5 and the template transmission shaft 6; And the square tool rest 12, the roller frame 11 is in contact with the cam template 7, and the square tool rest 12 is provided with a boring bar 13. The roller frame 11 is close to the outer edge of the cam template 7 through a control mechanism. The control mechanism includes a fixed plate 14, a top plate 15, and a guide post 16. The socket is provided with a spring 17, the other end of the guide post 16 is connected with the small carriage 3, and the middle position of the fixed plate 14 and the top plate 15 is connected by an adjusting screw 18. Small plank screw 19 and screw nut 20 are also provided with small plank 3 .

本实用新型工作原理,拆除中拖板丝杆,并旋转小拖板3,安装滚轮架11装夹于小拖板3固定座螺孔内并通过弹簧17紧贴凸轮模板7,该凸轮模板7与工件10内腔轨迹一致,安装镗刀杆13装夹于方刀架12槽内,通过小拖板丝杆19调整进刀量,安装六角固定套21,将六角固定套21安装在车床法兰8中心点上,与模板传动轴6连接,每次拆下需定向连接,装卸工件10时,松开弹簧17调节螺杆,使滚轮退出凸轮模板7,松开尾座,卸下模板传动轴组件,再松开工装夹具。 The working principle of the utility model is to remove the screw rod of the middle carriage, and rotate the small carriage 3, install the roller frame 11 in the screw hole of the fixing seat of the small carriage 3 and close to the cam template 7 through the spring 17, the cam template 7 Consistent with the inner cavity track of the workpiece 10, install the boring bar 13 and clamp it in the slot of the square tool holder 12, adjust the feed rate through the small carriage screw 19, install the hexagonal fixing sleeve 21, and install the hexagonal fixing sleeve 21 on the lathe method. On the center point of Lan 8, it is connected with the template transmission shaft 6, and it needs to be connected in a directional connection every time it is removed. When loading and unloading the workpiece 10, loosen the spring 17 to adjust the screw, so that the roller exits the cam template 7, loosen the tailstock, and remove the template transmission shaft components, and then loosen the fixture.

本实用新型将原来的加工中心使用设备改为普通车床车削加工,大大降低设备成本,同时,刀具成本下降,实现现有车床使用的普通刀片替代加工中心使用的进口刀片,刀片成本下降80%,效率提高2倍。 The utility model changes the original equipment used in the machining center into an ordinary lathe for turning, which greatly reduces the equipment cost. At the same time, the cost of the cutting tool is reduced, and the ordinary blade used in the existing lathe can replace the imported blade used in the machining center, and the cost of the blade is reduced by 80%. The efficiency is increased by 2 times.

Claims (5)

1. an irregularly-shaped hole contour turning processing tool, comprise lathe base and be successively set on saddle (1), middle carriage (2), the upper slide rest (3) on lathe base guide rail, the end of lathe base arranges geared head (4), electric machine main shaft (5) is set in geared head (4), described saddle (1), middle carriage (2), upper slide rest (3) successively clamping are arranged, it is characterized in that described electric machine main shaft (5) is provided with revolution clamp system, described upper slide rest (3) is provided with workpiece irregularly-shaped hole boring feed mechanism.
2. a kind of irregularly-shaped hole contour turning processing tool as claimed in claim 1, it is characterized in that described revolution clamp system comprises template power transmission shaft (6), is socketed the cam form (7), flange (8), the frock clamp (9) be fixedly installed on flange (8), the workpiece (10) be arranged in frock clamp (9) that arrange on template power transmission shaft (6), described flange (8) connects electric machine main shaft (5) and template power transmission shaft (6); Described workpiece irregularly-shaped hole boring feed mechanism comprises and is arranged on turning rolls (11) on upper slide rest (3) and square tool post (12), and described turning rolls (11) and cam form (7) touch, and described square tool post (12) are provided with boring cutter bar (13).
3. a kind of irregularly-shaped hole contour turning processing tool as claimed in claim 2, it is characterized in that described turning rolls (11) is close to by controlling organization and cam form (7) outward flange, described controlling organization comprises fixed head (14), top board (15), guide pillar (16), the two ends of described fixed head (14) and top board (15) are connected respectively by guide pillar (16), the upper socket of described guide pillar (16) is provided with spring (17), the other end of guide pillar (16) is connected with middle carriage (3), described fixed head (14) contacts regulating spring pressure with the medium position of top board (15) by adjusting screw(rod) (18).
4. a kind of irregularly-shaped hole contour turning processing tool as claimed in claim 2, is characterized in that described upper slide rest (3) being provided with upper slide rest screw mandrel (19) and feed screw nut (20).
5. a kind of irregularly-shaped hole contour turning processing tool as claimed in claim 2, is characterized in that described template power transmission shaft (6) is arranged on the center of flange (8) by hexagonal fixed cover (21).
CN201520985305.2U 2015-12-02 2015-12-02 Irregularly -shaped hole profile modeling lathe work frock Expired - Fee Related CN205147328U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107824804A (en) * 2017-12-06 2018-03-23 山东透平新能源科技有限公司 A kind of regular irregularly-shaped hole truning fixture
CN109317696A (en) * 2018-11-15 2019-02-12 江南大学 A modified lathe and method for machining non-circular curved grooves
CN109396467A (en) * 2018-11-10 2019-03-01 河南寰球航空装备科技有限公司 A kind of face profiling device
CN117733934A (en) * 2023-11-29 2024-03-22 宁波德昌电机股份有限公司 A repair first flat hair all-in-one for comb hair nylon needle fine hair

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107824804A (en) * 2017-12-06 2018-03-23 山东透平新能源科技有限公司 A kind of regular irregularly-shaped hole truning fixture
CN107824804B (en) * 2017-12-06 2024-04-26 山东透平新能源科技有限公司 Turning device for regular special-shaped holes
CN109396467A (en) * 2018-11-10 2019-03-01 河南寰球航空装备科技有限公司 A kind of face profiling device
CN109317696A (en) * 2018-11-15 2019-02-12 江南大学 A modified lathe and method for machining non-circular curved grooves
CN117733934A (en) * 2023-11-29 2024-03-22 宁波德昌电机股份有限公司 A repair first flat hair all-in-one for comb hair nylon needle fine hair

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Granted publication date: 20160413