CN106541131B - Powder forming unit and molding manufacturing method - Google Patents

Powder forming unit and molding manufacturing method Download PDF

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Publication number
CN106541131B
CN106541131B CN201610807811.1A CN201610807811A CN106541131B CN 106541131 B CN106541131 B CN 106541131B CN 201610807811 A CN201610807811 A CN 201610807811A CN 106541131 B CN106541131 B CN 106541131B
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CN
China
Prior art keywords
mould
actuator
forming unit
top board
powder forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610807811.1A
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Chinese (zh)
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CN106541131A (en
Inventor
山下修
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
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Toyota Motor Corp
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Filing date
Publication date
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Publication of CN106541131A publication Critical patent/CN106541131A/en
Application granted granted Critical
Publication of CN106541131B publication Critical patent/CN106541131B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • B22F3/03Press-moulding apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/02Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by lever mechanism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/02Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by lever mechanism
    • B30B1/08Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by lever mechanism operated by fluid-pressure means

Abstract

The present invention relates to powder forming units and molding manufacturing method.Provide a kind of powder forming unit comprising:Mould;Upper punch and low punch;The intermediate press plate being connected with the upper punch;Top board on press, the top board are connected with push rod;Link mechanism, the link mechanism link the top board and the intermediate press plate;First actuator, first actuator fix the link mechanism and release the fixation of the link mechanism;The backing plate being connected with the low punch;The lower platen being connected with the mould, wherein, the decline of the top board and the push rod causes the lower platen and the mould to be pushed by the push rod, and moving down with the mould, and the low punch is moved up relative to the mould in hollow portion.

Description

Powder forming unit and molding manufacturing method
Technical field
The present invention relates to the molding manufacturing methods of a kind of powder forming unit and the use device.
Background technology
Various sintered components are manufactured by metal powder is press-formed into formed body and is sintered the formed body.
In above-mentioned extrusion forming, using include have the mould of hollow portion and in the hollow portion of the mould sliding and in Empty portion constitutes the powder forming unit of the upper punch and low punch of cavity in combination, and metal powder opisthosoma is filled in cavity simultaneously It is pressurized for example, by pushing upper punch, thus manufactures powder compacts.
Japanese Patent Application No.6-188138 discloses a kind of molding machine, wherein when taking out formed body from mould, The mould is pulled down using the actuator being arranged below mould;The molding machine of the type has been popularized.
The use of molding machine disclosed in JP 6-188138 A need actuator is arranged and below mould by actuator and The mechanism (for example, bar) of mould connection, the problem for causing the liftoff position of mould usually very high.
In addition, operation for convenience, the highly desirable of mould is the height for the upper surface that permission worker sees mould, and therefore goes back Occur that the place in installation press is needed to excavate pit-hole so that the lower part of press is embedded in underground or worker station is needed to exist The problem of operation is carried out on platform.
In addition, when taking out formed body from mould, the cracking of formed body in order to prevent, need to apply hold down load (at Type body takes out in the state that formed body is maintained between low punch and upper punch from mould, for being kept into this condition The load of type body is known as " holding down load ").
It keeps load constant to keep down, needs to be arranged load sensor to execute control;However, load sensor It needs not only to be resistant to and holds down load, but also be resistant to molding load, cause molding machine itself often enlarged and usual Expensive problem.
Invention content
The present invention provides a kind of height for enabling formed body obtained to be easily removed at any time without making molding machine Degree is high and need not excavate the powder forming unit of pit-hole and a kind of molding system using the device in the place of installation press Make method.
Powder forming unit according to an aspect of the present invention includes:Mould with hollow portion;In the hollow portion of the mould Interior sliding and the upper punch and low punch that cavity is formed in combination with the inner wall of the hollow portion;It is connected with the upper punch Intermediate press plate;The top board being connected with a push rod;Press, the press push the top board;Link mechanism, the connecting rod machine Structure links the top board and the intermediate press plate;First actuator, first actuator fix the link mechanism and Release the fixation of the link mechanism;The backing plate being connected with the low punch;The lower platen being connected with the mould, the pushing Plate is biased upwardly via spring from the backing plate, and the decline of the top board and the push rod cause the lower platen and The mould is pushed by the push rod, and moving down with the mould, and the low punch is relative to the mould in described It is moved up in empty portion.
The powder forming unit of this aspect according to the present invention uses such configuration, i.e. the first actuator fixes connecting rod Mechanism and release this fix, the link mechanism will with push equipped with the lower platen of mould push rod (injection putter) be connected it is upper Pressing plate and equipped with the upper punch slided in mould intermediate press plate link.
In the molding of the powder extrusion forming for that will be filled in cavity, link mechanism is fixed by the first actuator, Extruding force from press is transmitted to top board, which is transmitted to intermediate press plate via fixed link mechanism, and squeezes Pressure is then passed to the upper punch being set on intermediate press plate, is thus press-formed powder.
On the other hand, when taking out molding formed body from cavity, the first actuator releases the fixation of link mechanism, and Extruding force from press is transmitted to top board, but the extruding force is transmitted to intermediate press plate not via loose link mechanism.
On the contrary, be transmitted to the extruding force of top board is transmitted to lower platen equipped with mould by push rod, the pushing is thus pushed Plate and mould.Since mould is pressed down, molding formed body exposes above mould on the low punch in the hollow portion of mould so that can take Go out formed body.
The example of first actuator may include such as cylinder mechanism and hydraulic oil cylinder mechanism.
In addition, the example of press may include sliding part and including hydraulic cylinder etc. and the cell cube of sliding part.
According to the powder forming unit of this aspect according to the present invention, powder molding and formed body taking-up when, even The fixation of linkage and the fixed releasing are executed by the first actuator respectively, this makes molding physical efficiency obtained easily take out Without keeping the height of molding machine high and pit-hole need not be excavated in the place of installation press.
In the powder forming unit of this aspect according to the present invention, the link mechanism may include two connecting rods and three Connector, three connectors respectively link the connecting rod and the top board and the intermediate press plate, and will be described two Connecting rod links.
In the powder forming unit of this aspect according to the present invention, first actuator may include cylinder and piston, And the distal end of the piston can be connected with the connector as transition joint among three connectors.
In addition, the powder forming unit of this aspect according to the present invention may also include positioned at the top board and the centre The second actuator between pressing plate.
As the first actuator, the second actuator includes such as cylinder mechanism or hydraulic oil cylinder mechanism.
After formed body is molded in cavity, the fixation of link mechanism is released by the first actuator, and comes from press Extruding force thus via push rod be transmitted to the lower platen equipped with mould to push the lower platen and mould.Here, if be not arranged Second actuator, then extruding force will not be applied to upper punch, but due to being provided with the second actuator, mould can be in formed body by second Actuator is pressed down while extruding with the extruding force smaller than the extruding force applied at the time of molding.
In the second actuator, for example, being provided with relief valve, enabling the load on being applied to upper punch is (so-called " holding down load ") extrusion-molded body while kept constant by the second actuator, and also so that squeezing from press Pressure can be transmitted to the lower platen equipped with mould to push the lower platen and mould by push rod, and thus formed body exposes from cavity.
In addition, the aspect of the present invention additionally provides a kind of molding manufacturing method, which is to use above-mentioned powder The molding manufacturing method of molding machine, this method include:It will be in powder filling to the cavity;By being caused via described first Dynamic device fix the link mechanism and push the top board, the intermediate press plate and the upper punch via the press so that Powder compacting in the cavity is manufactured body;The fixation of the link mechanism is released via first actuator, is passed through The top board is pushed by the press, and via the push rod push the lower platen and the mould so that the formed body from The cavity exposes.
Manufacturing method according to aspects of the present invention uses powder forming unit according to aspects of the present invention, to make Obtain the taking-up of the manufacture that can be easily performed formed body and formed body obtained from cavity.
In addition, during making the formed body expose from the cavity, applied from second actuator to the upper punch Add the first extruding force (holding down load) so that the formed body squeezed by first extruding force in the formed body it is same When expose from the cavity, first extruding force is less than to push the top board, the intermediate pressure via the press Plate and the upper punch are so that powder compacting in the cavity and the second extruding force for applying.
Such as from described above intelligible, for powder forming unit according to aspects of the present invention and according to the present invention The molding manufacturing method of aspect, powder molding and formed body taking-up when, the fixation of link mechanism and the fixed solution Except being executed respectively by the first actuator, to the height for enabling formed body obtained easily to take out without making molding machine Degree is high and need not excavate pit-hole at the scene of installation press.
Description of the drawings
The feature, advantage and technology for illustrating exemplary embodiments of the present invention below with reference to accompanying drawings are anticipated with industry Justice, in the accompanying drawings similar reference numeral indicate similar element, and wherein:
Fig. 1 is the schematic diagram of the embodiment 1 of powder forming unit according to an aspect of the present invention;
Fig. 2 is the schematic diagram for the state that body is being manufactured in the embodiment 1 for show powder forming unit;
Fig. 3 is that formed body exposes from cavity so that formed body can be taken in the embodiment 1 for show powder forming unit The schematic diagram of the state gone out;
Fig. 4 is the schematic diagram of the embodiment 2 of powder forming unit;
Fig. 5 is the schematic diagram for the state that body is being manufactured in the embodiment 2 for show powder forming unit;
Fig. 6 is the schematic diagram for the state that formed body exposes from cavity in the embodiment 2 for show powder forming unit;And
Fig. 7 is that formed body exposes from cavity so that formed body can be taken in the embodiment 2 for show powder forming unit The schematic diagram of the state gone out.
Specific implementation mode
The following drawings illustrate the embodiments 1 of powder forming unit according to the present invention and 2 and formed body to manufacture Method.
(embodiment 1 and molding manufacturing method of powder forming unit) Fig. 1 is powder compacting dress according to the present invention The schematic diagram for the embodiment 1 set, Fig. 2 are the states that body is being manufactured in the embodiment 1 for show powder forming unit Schematic diagram, Fig. 3 be in the embodiment 1 for show powder forming unit formed body from cavity expose so that formed body can be taken The schematic diagram of the state gone out.
The powder forming unit 200 of diagram generally comprises press 70, mould 10,20 and of upper punch in frame 100 The coupled intermediate press plate 50 of low punch 30, upper punch 20, top board 40, the company for linking top board 40 and intermediate press plate 50 Linkage 90, fixed link mechanism 90 and release the coupled backing plate 61 of fixed first actuator 80, low punch 30, with And the lower platen 60 that mould 10 is coupled.
Low punch 30 and upper punch 20 can slide in the hollow portion 11 of mould 10, and in Fig. 1, the gold to be press-formed Belong to powder F to be filled in the cavity limited by hollow portion 11 and low punch 30.
During upper punch 20 is connected to the lower surface of intermediate press plate 50 via baffle ring 53, and the first guide stanchion 54 is connected to Between pressing plate 50 upper surface.
In addition, being provided with 51 He of stop part for the fixed position for keeping link mechanism 90 on the upper surface of intermediate press plate 50 First actuator mounting portion 52.
The the first guide sleeve 40a extended through for corresponding first guide stanchion 54 is provided in top board 40, The sliding part 72 that press 70 includes is installed on the upper surface of top board 40, and push rod 41 is connected to the following table of top board 40 Face.
Low punch 30 is connected to the upper surface of backing plate 61 via baffle ring 63, and the second guide stanchion 62 is also connected to backing plate 61 upper surface.
The the second guide sleeve 60a extended through for the second guide stanchion 62, and mould 10 are provided in lower platen 60 It is connected to the center of lower platen 60.
Be equipped with spring 64 around each second guide stanchion 62 outstanding of the upper surface of backing plate 61, spring 64 to Lower platen 60 is supported while biased lower platen 60.
Press 70 includes the hydraulic cylinder 71 for making piston 71a slide and receives the sliding part of the extruding force from piston 71a 72。
In frame 100, the hydraulic cylinder 71 that press 70 includes is fixed on each member storage of powder forming unit 200 On the top surface of frame, piston 71a pass through the top surface extend and it is prominent to the inside of frame 100, the distal end of piston 71a is fixed on cunning On moving part 72.
Link mechanism 90 include two connecting rods 91 and three connectors 92, three connectors 92 by connecting rod 91 respectively with top board 40 Link with intermediate press plate 50, and two connecting rods 91 are connected to each other.
First actuator 80 includes cylinder 81 and piston 82, and the distal end of piston 82, which is connected among three connectors 92, to be used as Between connector connector 92.
Fig. 1 shows that piston 82 has fixed to the left end of cylinder 81 movement (directions Z1) and linearly two connecting rods 91,91 State.
As shown in Figure 1, metal powder F is filled in cavity, link mechanism 90 is linearly fixed by the first actuator 80, And then, as shown in Fig. 2, press 70 starts so that piston 71a slidings, are squeezed to be provided to top board 40 via sliding part 72 Pressure P.
When receiving extruding force P, top board 40 is via by the first actuator 80, linearly fixed link mechanism 90 pushes Intermediate press plate 50 and the upper punch 20 (directions X1) being fixed on the lower surface of intermediate press plate 50, and metal powder F is by mould 10 and the cavity that limits of low punch 30 in be molded, thus manufactured formed body C.
After the manufacture of formed body C, next, formed body C is removed from cavity.
More specifically, as shown in figure 3, piston 82 moves right in the cylinder 81 of the first actuator 80 (directions Z2) so that Two connecting rods 91,91 that link mechanism 90 includes pivot (the corresponding directions Y1) around corresponding connector 82, thus release connecting rod The straight line of mechanism 90 is fixed.
After starting (extruding force P ') while the fixed releasing of press 70 and link mechanism 90, lower platen 60 and mould 10 The biasing force from spring 64 is overcome to be pressed down (X2 via push rod 41 while upper punch 20 releases the extruding of formed body C Direction).
Since mould 10 is pressed down, the formed body C in cavity moves up (directions X3) relative to mould 10 and formed body C is right Expose afterwards in the outside of cavity and therefore can take out formed body C.
As described above, according to powder forming unit 200, metal powder F molding and formed body C taking-up when, connecting rod The fixation of mechanism 90 and the fixed releasing are executed by the first actuator 80 respectively, to make molding physical efficiency obtained easily take Go out without making the height height of powder forming unit 200 and pit-hole need not be excavated in the place of installation press.
(embodiment 2 and molding manufacturing method of powder forming unit) Fig. 4 is the embodiment 2 of powder forming unit Schematic diagram, Fig. 5 is the schematic diagram for the state that body is being manufactured in the embodiment 2 for show powder forming device.In addition, Fig. 6 is the schematic diagram for the state that formed body exposes from cavity in the embodiment 2 for show powder forming unit, and Fig. 7 is to show powder Formed body exposes the schematic diagram so that the state that formed body can be removed from cavity in the embodiment 2 of last molding machine.
Powder forming unit 200A shown in Fig. 4 is by adding powder forming unit 200 by top board 40 and centre Two the second actuator 80A that pressing plate 50 links and the device that obtains.
As shown in figure 4, two the second actuator 80A include each cylinder 81A and piston 82A, and so that piston The mode that 82A is moved up and down in the vertical direction is arranged.
In each second actuator 80A, it is provided with relief valve (not shown), thus formed body C is being applied to upper punch 20 On load (so-called " holding down load ") be extruded (Fig. 6) while kept constant by the second actuator 80A, and come The lower platen 60 equipped with mould 10 is transmitted to by push rod 41 from the extruding force of press 70, thus makes formed body C in the outside of cavity Expose.
In other words, the second actuator 80A is for applying constant hold down to formed body C when taking out formed body C The actuator of load.
Here, general description is used to the molding manufacturing method of powder forming unit 200A.
As shown in figure 5, press 70 start with via from the first actuator 80 linearly fixed link mechanism 90 to centre Pressing plate 50 and the upper punch 20 being fixed on the lower surface of intermediate press plate 50 apply extruding force P, to push 50 He of intermediate press plate Upper punch 20 (directions X1), is thus manufactured body C in the cavity limited by mould 10 and low punch 30.
Next, (directions Z2) is so that even as shown in fig. 6, piston 82 moves right in the cylinder 81 of the first actuator 80 Two connecting rods 91,91 that linkage 90 includes pivot (the corresponding directions Y1) around corresponding connector 92, thus release connecting rod machine The straight line of structure 90 is fixed.
In addition, piston 82A moves up (directions Z3) with from second in the cylinder 81A of corresponding second actuator 80A Actuator 80A to intermediate press plate 50 apply it is constant hold down load (directions X4) and via intermediate press plate 50 to upper punch 20 Apply and constant holds down load (directions X5).
Using it is constant hold down load and keep formed body C in the state of, the extruding force P ' from press 70 via Push rod 41 overcomes the biasing force of spring 64 to push lower platen 60 and mould 10 (directions X2).
As shown in fig. 6, since mould 10 is pressed down, the formed body C in cavity is moved up in (directions X3) relative to mould 10.
As shown in fig. 7, piston 82A is moved further up the (side Z4 in the cylinder 81A of corresponding second actuator 80A To) so that intermediate press plate 50 and upper punch 20 move up (directions X6), thus, it is possible to take out the external molding exposed in cavity Body C.
In addition to the effect provided when using powder forming unit 200, powder forming unit 200A is taking out molding from mould 10 The cracking of formed body C can be prevented when body C.
Although embodiments of the present invention are described in detail with reference to attached drawing, specific configuration is not limited to these embodiments Configuration, and the design alteration etc. of spirit for not departing from the present invention of these specific configurations is also fallen into the scope of the present invention.

Claims (7)

1. a kind of powder forming unit, including:
Mould with hollow portion;
Upper punch and low punch, the upper punch and the low punch slided in the hollow portion of the mould and with the hollow portion Inner wall in combination form cavity;
It is characterized in that, the powder forming unit further includes:
The intermediate press plate being connected with the upper punch;
The top board being connected with push rod;
Press, the press push the top board;
Link mechanism, the link mechanism link the top board and the intermediate press plate;
First actuator, first actuator fix the link mechanism and release the fixation of the link mechanism;
The backing plate being connected with the low punch;With
The lower platen being connected with the mould, the lower platen are biased upwardly via spring from the backing plate, wherein
The decline of the top board and the push rod causes the lower platen and the mould to be pushed by the push rod, and with institute Moving down for mould is stated, the low punch is moved up relative to the mould in the hollow portion.
2. powder forming unit according to claim 1, it is characterised in that
The link mechanism includes two connecting rods and three connectors, and three connectors are respectively by the connecting rod and the top board Link with the intermediate press plate, and described two connecting rods are linked.
3. powder forming unit according to claim 2, it is characterised in that
First actuator includes cylinder and piston, and the distal end of the piston is connected to conduct among three connectors The connector of transition joint.
4. powder forming unit according to any one of claim 1 to 3, it is characterised in that further include being located at the upper pressure The second actuator between plate and the intermediate press plate.
5. powder forming unit according to claim 4, it is characterised in that
It is provided with relief valve in second actuator.
6. a kind of molding manufacturing method using powder forming unit according to any one of claim 1 to 5, described Method is characterized in that:
It will be in powder filling to the cavity;
By via first actuator fix the link mechanism and via the press push the top board, it is described in Between pressing plate and the upper punch so that powder compacting in the cavity is manufactured body;
The fixation that the link mechanism is released via first actuator pushes the top board via the press, and passes through The lower platen and the mould are pushed so that the formed body exposes from the cavity by the push rod.
7. molding manufacturing method according to claim 6, it is characterised in that
Powder forming unit according to claim 4 or 5 has been used,
During so that the formed body is exposed from the cavity, applies first to the upper punch from second actuator and squeeze Power while the formed body is squeezed by first extruding force to make the formed body expose from the cavity, and described first Extruding force is less than to push the top board, the intermediate press plate and the upper punch so that the cavity via the press Interior powder compacting and the second extruding force applied.
CN201610807811.1A 2015-09-18 2016-09-07 Powder forming unit and molding manufacturing method Expired - Fee Related CN106541131B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2015185134A JP6332213B2 (en) 2015-09-18 2015-09-18 Powder molding apparatus and method for producing molded body
JP2015-185134 2015-09-18

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CN106541131B true CN106541131B (en) 2018-10-23

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JP6332213B2 (en) 2018-05-30
JP2017056483A (en) 2017-03-23
US20170080492A1 (en) 2017-03-23

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